JP6248730B2 - Manufacturing method of heat transfer plate and manufacturing method of composite plate having no flow path inside - Google Patents

Manufacturing method of heat transfer plate and manufacturing method of composite plate having no flow path inside Download PDF

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JP6248730B2
JP6248730B2 JP2014055823A JP2014055823A JP6248730B2 JP 6248730 B2 JP6248730 B2 JP 6248730B2 JP 2014055823 A JP2014055823 A JP 2014055823A JP 2014055823 A JP2014055823 A JP 2014055823A JP 6248730 B2 JP6248730 B2 JP 6248730B2
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base member
main
rotary tool
stirring pin
groove
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JP2015178116A (en
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堀 久司
久司 堀
伸城 瀬尾
伸城 瀬尾
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Nippon Light Metal Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00Fastening; Joining
    • F28F2275/06Fastening; Joining by welding
    • F28F2275/062Fastening; Joining by welding by impact pressure or friction welding

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Description

本発明は、伝熱板の製造方法及び摩擦攪拌接合方法に関する。   The present invention relates to a method for manufacturing a heat transfer plate and a friction stir welding method.

特許文献1には、ベース部材の内部に形成された流路に流体を流通させて熱交換等を行う伝熱板の製造方法が記載されている。ベース部材には、表面に開口する蓋溝と、この蓋溝の底面に形成された凹溝とが形成されている。伝熱板を製造する際には、蓋溝に蓋板を配置して、この蓋板の側面と蓋溝の側壁とで形成された突合部に対して摩擦攪拌接合を行っている。摩擦攪拌接合を行う際には、回転ツールのショルダの底面をベース部材及び蓋板に接触させつつ、回転ツールの攪拌ピンを突合部の深い位置まで挿入している。突合部の深い位置まで摩擦攪拌することにより、伝熱板の水密性及び気密性を向上させることができる。   Patent Document 1 describes a method for manufacturing a heat transfer plate in which a fluid is circulated through a flow path formed inside a base member to perform heat exchange or the like. The base member is formed with a lid groove that opens on the surface and a concave groove formed on the bottom surface of the lid groove. When manufacturing the heat transfer plate, a lid plate is disposed in the lid groove, and friction stir welding is performed on the abutting portion formed by the side surface of the lid plate and the side wall of the lid groove. When performing friction stir welding, the stirring pin of the rotating tool is inserted deep into the abutting portion while the bottom surface of the shoulder of the rotating tool is in contact with the base member and the cover plate. By performing frictional stirring to a deep position of the abutting portion, the water tightness and air tightness of the heat transfer plate can be improved.

特開2002−257490号公報JP 2002-257490 A

例えば、伝熱板の流路をベース部材の深い位置に設ける場合、蓋溝の深さを大きくするとともに、蓋板の厚さを大きくする必要がある。このような場合には、摩擦攪拌接合で用いる回転ツールの攪拌ピンの長さ及び外径を大きくする必要があり、さらには、この攪拌ピンの大型化に伴って、ショルダ部の外径も大きくする必要がある。ところが、ショルダ部の外径を大きくすると、ベース部材及び蓋板とショルダ部との摩擦が大きくなるため、摩擦攪拌装置にかかる負荷が大きくなるという問題がある。これにより、伝熱板の深い位置に流路を形成することが困難になっていた。   For example, when the flow path of the heat transfer plate is provided at a deep position of the base member, it is necessary to increase the depth of the cover groove and increase the thickness of the cover plate. In such a case, it is necessary to increase the length and outer diameter of the stirring pin of the rotary tool used in the friction stir welding. Further, as the stirring pin becomes larger, the outer diameter of the shoulder portion also increases. There is a need to. However, when the outer diameter of the shoulder portion is increased, the friction between the base member, the cover plate, and the shoulder portion increases, which causes a problem that the load applied to the friction stirrer increases. This makes it difficult to form a flow path at a deep position of the heat transfer plate.

また、例えば、板状の金属部材同士を重ね合わせて形成された重合部に対して、金属部材の表面から垂直に回転ツールを挿入し、金属部材同士を摩擦攪拌接合する場合がある。このような場合であっても、金属部材の板厚が大きく重合部が深い位置にある場合、摩擦攪拌接合が困難になるという問題がある。   Further, for example, a rotating tool may be inserted perpendicularly from the surface of the metal member to the overlapping portion formed by overlapping the plate-like metal members, and the metal members may be friction stir welded. Even in such a case, there is a problem that friction stir welding becomes difficult when the thickness of the metal member is large and the overlapped portion is at a deep position.

また、ベース部材又は金属部材の表面側から回転ツールを挿入して摩擦攪拌接合を行うと、塑性化領域の熱収縮によって伝熱板又は接合された金属部材同士の表面側が凹状となるように変形してしまうという問題がある。   Also, when a rotating tool is inserted from the surface side of the base member or metal member and friction stir welding is performed, the heat transfer plate or the metal members bonded together are deformed so that the surface side becomes concave due to heat shrinkage in the plasticizing region. There is a problem of end up.

このような観点から、本発明は、伝熱板の深い位置を容易に摩擦攪拌接合することができるとともに伝熱板の平坦性を高めることができる伝熱板の製造方法を提供することを課題とする。また、本発明は、重ね合わせた金属部材の重合部が深い位置にある場合であっても、容易に摩擦攪拌接合することができるとともに接合された金属部材の平坦性を高めることができる摩擦攪拌接合方法を提供することを課題とする。   From such a viewpoint, it is an object of the present invention to provide a method of manufacturing a heat transfer plate that can easily friction stir weld a deep position of the heat transfer plate and improve the flatness of the heat transfer plate. And Further, the present invention provides a friction stirrer that can easily perform friction stir welding and improve the flatness of the joined metal members even when the overlapped portion of the overlapped metal members is at a deep position. It is an object to provide a bonding method.

このような課題を解決するために本発明は、ベース部材の表面に開口する凹溝の周囲に形成された蓋溝に、蓋板を挿入する蓋溝閉塞工程と、前記蓋溝の側壁と前記蓋板の側面との突合部に沿って攪拌ピンを備えた本接合用回転ツールを相対移動させて摩擦攪拌を行う本接合工程と、矯正用回転ツールを用いて前記ベース部材の裏面から摩擦攪拌を行う矯正工程と、を含み、前記蓋板は前記ベース部材の前記蓋溝の断面と略同じ矩形断面を呈し、前記本接合用回転ツールの前記攪拌ピンは、基端部から離間するにつれて先細りになっており、前記攪拌ピンの外周面には螺旋溝が刻設されており、前記螺旋溝を上から下に向かうにつれて左回りに形成する場合は、前記本接合用回転ツールを右回転させ、前記螺旋溝を上から下に向かうにつれて右回りに形成する場合は、前記本接合用回転ツールを左回転させ、前記本接合工程において、回転した前記攪拌ピンを前記突合部に挿入し、前記攪拌ピンのみを前記ベース部材及び前記蓋板に接触させた状態で摩擦攪拌を行うことを特徴とする。 In order to solve such a problem, the present invention provides a lid groove closing step of inserting a lid plate into a lid groove formed around a concave groove opening on the surface of the base member, a side wall of the lid groove, A main joining process in which frictional stirring is performed by relatively moving a rotating tool for main welding provided with a stirring pin along the abutting portion with the side surface of the cover plate, and friction stirring is performed from the back surface of the base member using the rotating tool for correction. The lid plate has a rectangular cross section that is substantially the same as the cross section of the lid groove of the base member, and the stirring pin of the rotary tool for main joining is tapered as it is separated from the base end portion. A spiral groove is formed on the outer peripheral surface of the stirring pin, and when the spiral groove is formed in a counterclockwise direction from the top to the bottom, the main welding rotary tool is rotated to the right. , Right as you walk down the spiral groove When forming the Ri, the causes of this joining rotation tool is rotated counterclockwise, in the main bonding step, inserting the stirring pin which rotates in the butting portion, only the stirring pin to the base member and the cover plate Friction stirring is performed in a contact state.

また、本発明は、ベース部材の表面に開口する蓋溝の底面に形成された凹溝に、熱媒体用管を挿入する熱媒体用管挿入工程と、前記蓋溝に蓋板を挿入する蓋溝閉塞工程と、前記蓋溝の側壁と前記蓋板の側面との突合部に沿って攪拌ピンを備えた本接合用回転ツールを相対移動させて摩擦攪拌を行う本接合工程と、矯正用回転ツールを用いて前記ベース部材の裏面から摩擦攪拌を行う矯正工程と、を含み、前記蓋板は前記ベース部材の前記蓋溝の断面と略同じ矩形断面を呈し、前記本接合用回転ツールの前記攪拌ピンは、基端部から離間するにつれて先細りになっており、前記攪拌ピンの外周面には螺旋溝が刻設されており、前記螺旋溝を上から下に向かうにつれて左回りに形成する場合は、前記本接合用回転ツールを右回転させ、前記螺旋溝を上から下に向かうにつれて右回りに形成する場合は、前記本接合用回転ツールを左回転させ、前記本接合工程において、回転した前記攪拌ピンを前記突合部に挿入し、前記攪拌ピンのみを前記ベース部材及び前記蓋板に接触させた状態で摩擦攪拌を行うことを特徴とする。 Further, the present invention provides a heat medium tube insertion step of inserting a heat medium tube into a concave groove formed in a bottom surface of a cover groove that opens on the surface of the base member, and a lid for inserting a cover plate into the cover groove. A groove closing step, a main joining step in which friction rotating stirring is performed by relatively moving a rotary tool for main welding provided with a stirring pin along the abutting portion between the side wall of the lid groove and the side surface of the lid plate, and rotation for correction Correction step of performing friction stir from the back surface of the base member using a tool, and the lid plate has a rectangular cross section substantially the same as the cross section of the lid groove of the base member, and the rotation tool for the main joining The stirring pin is tapered as it is separated from the base end portion, and a spiral groove is engraved on the outer peripheral surface of the stirring pin, and the spiral groove is formed in a counterclockwise direction from the top to the bottom. Rotate the main rotating tool to the right and rotate the spiral groove When forming the upper clockwise toward the bottom, the present joining rotation tool is rotated counterclockwise, in the main bonding step, inserting the stirring pin which rotates in the butting portion, the only the stirring pin Friction stirring is performed in a state where the base member and the lid plate are in contact with each other.

かかる方法によれば、本接合用回転ツールのうちの攪拌ピンのみがベース部材及び蓋板に接触することになるので、従来の製造方法に比べて接合するベース部材及び蓋板と本接合用回転ツールとの摩擦を軽減することができ、摩擦攪拌装置にかかる負荷を小さくすることができる。すなわち、本発明によれば、摩擦攪拌装置への負荷を小さくすることができるため、突合部の深い位置を容易に摩擦攪拌接合することができる。これにより、伝熱板の深い位置に流路を容易に形成することができる。また、突合部の深い位置まで摩擦攪拌できるため、伝熱板の水密性及び気密性を高めることができる。さらに、ベース部材の裏面に摩擦攪拌を行うことで、ベース部材の裏面側にも熱収縮が発生するため、伝熱板の平坦性を高めることができる。また、螺旋溝をこのように設定することで、摩擦攪拌の際に塑性流動化した金属が螺旋溝によって攪拌ピンの先端側に導かれる。これにより、被接合金属部材(ベース部材及び蓋板)の外部に溢れ出る金属の量を少なくすることができる。 According to this method, since only the stirring pin of the main rotating tool for contact comes into contact with the base member and the cover plate, the base member and the cover plate to be bonded and the main bonding rotation as compared with the conventional manufacturing method. Friction with the tool can be reduced, and the load on the friction stirrer can be reduced. That is, according to the present invention, since the load on the friction stirrer can be reduced, the friction stir welding can be easily performed at a deep position of the abutting portion. Thereby, a flow path can be easily formed in the deep position of a heat exchanger plate. Moreover, since friction stir can be carried out to the deep position of a butt | matching part, the water-tightness and airtightness of a heat exchanger plate can be improved. Furthermore, by performing frictional stirring on the back surface of the base member, heat shrinkage also occurs on the back surface side of the base member, so that the flatness of the heat transfer plate can be improved. Further, by setting the spiral groove in this manner, the plastic fluidized metal at the time of frictional stirring is guided to the tip side of the stirring pin by the spiral groove. Thereby, the quantity of the metal which overflows to the exterior of a to-be-joined metal member (a base member and a cover board) can be decreased.

また、前記本接合工程の前に、前記突合部を仮接合する仮接合工程を含むことが好ましい。かかる製造方法によれば、本接合工程の際の突合部の目開きを防止することができる。   Moreover, it is preferable to include the temporary joining process of temporarily joining the said abutting part before the said main joining process. According to this manufacturing method, it is possible to prevent the opening of the butt portion during the main joining step.

また、本発明は、ベース部材の表面に開口する凹溝又は凹部を覆うように、ベース部材の表面に、表面及び裏面が平坦な蓋板を重ね合わせる閉塞工程と、前記蓋板の表面から攪拌ピンを備えた本接合用回転ツールを挿入し、前記ベース部材の表面と前記蓋板の裏面との重合部に沿って前記本接合用回転ツールを相対移動させる本接合工程と、矯正用回転ツールを用いて前記ベース部材の裏面から摩擦攪拌を行う矯正工程と、を含み、前記本接合用回転ツールの前記攪拌ピンは、基端部から離間するにつれて先細りになっており、前記攪拌ピンの外周面には螺旋溝が刻設されており、前記螺旋溝を上から下に向かうにつれて左回りに形成する場合は、前記本接合用回転ツールを右回転させ、前記螺旋溝を上から下に向かうにつれて右回りに形成する場合は、前記本接合用回転ツールを左回転させ、前記本接合工程では、前記攪拌ピンのみを前記ベース部材と前記蓋板の両方、又は、前記蓋板のみに接触させた状態で前記重合部の摩擦攪拌を行うことを特徴とする。 In addition, the present invention provides a closing step in which a cover plate having a flat front surface and a back surface is overlapped on the surface of the base member so as to cover a concave groove or a recess opened on the surface of the base member , and stirring from the surface of the cover plate. A main joining step in which a rotational tool for main joining provided with a pin is inserted, and the rotational tool for main joining is relatively moved along the overlapping portion between the front surface of the base member and the back surface of the lid plate; A correction step of performing frictional stirring from the back surface of the base member using, the stirring pin of the main welding rotary tool is tapered as it is separated from the base end, and the outer periphery of the stirring pin A spiral groove is engraved on the surface, and when the spiral groove is formed counterclockwise as it goes from top to bottom, the main welding rotary tool is rotated clockwise, and the spiral groove is directed from top to bottom. As it turns clockwise If you, the present joining rotation tool is rotated counterclockwise, the present bonding process, both of the cover plate only the stirring pin and the base member, or the polymerization being in contact only with the cover plate It is characterized by carrying out friction stirring of the part.

また、本発明は、ベース部材の表面に開口する凹溝又は凹部を覆うように、ベース部材の表面に、表面及び裏面が平坦な蓋板を重ね合わせる閉塞工程と、前記ベース部材の裏面から攪拌ピンを備えた本接合用回転ツールを挿入し、前記ベース部材の表面と前記蓋板の裏面との重合部に沿って前記本接合用回転ツールを相対移動させる本接合工程と、矯正用回転ツールを用いて前記蓋板の表面から摩擦攪拌を行う矯正工程と、を含み、前記本接合用回転ツールの前記攪拌ピンは、基端部から離間するにつれて先細りになっており、前記攪拌ピンの外周面には螺旋溝が刻設されており、前記螺旋溝を上から下に向かうにつれて左回りに形成する場合は、前記本接合用回転ツールを右回転させ、前記螺旋溝を上から下に向かうにつれて右回りに形成する場合は、前記本接合用回転ツールを左回転させ、前記本接合工程では、前記攪拌ピンのみを前記ベース部材と前記蓋板の両方、又は、前記ベース部材のみに接触させた状態で前記重合部の摩擦攪拌を行うことを特徴とする。 The present invention also provides a closing step in which a cover plate having a flat front surface and a back surface is overlapped on the surface of the base member so as to cover a concave groove or a recess opened on the surface of the base member, and stirring from the back surface of the base member. A main joining step in which a rotational tool for main joining provided with a pin is inserted, and the rotational tool for main joining is relatively moved along the overlapping portion between the front surface of the base member and the back surface of the lid plate; A correction step of performing frictional stirring from the surface of the lid plate using, the stirring pin of the rotary tool for main joining is tapered as it is separated from the base end, and the outer periphery of the stirring pin A spiral groove is engraved on the surface, and when the spiral groove is formed counterclockwise as it goes from top to bottom, the main welding rotary tool is rotated clockwise, and the spiral groove is directed from top to bottom. As it turns clockwise If you, the present joining rotation tool is rotated counterclockwise, the present bonding process, both of the cover plate only the stirring pin and the base member, or the polymerization being in contact only with the base member It is characterized by carrying out friction stirring of the part.

かかる方法によれば、本接合用回転ツールのうちの攪拌ピンのみがベース部材又は蓋板、若しくは、ベース部材と蓋板の両方に接触することになるので、従来の製造方法に比べて本接合用回転ツールとの摩擦を軽減することができ、摩擦攪拌装置にかかる負荷を小さくすることができる。すなわち、本発明によれば、摩擦攪拌装置への負荷を小さくすることができるため、深い位置にある重合部を容易に摩擦攪拌接合することができる。これにより、伝熱板の深い位置にも容易に流路を形成することができる。さらに、ベース部材の裏面に摩擦攪拌を行うことでベース部材の裏面側にも熱収縮を発生させるか、又は、蓋板の表面に摩擦攪拌を行うことで蓋板の表面側にも熱収縮を発生させることで、伝熱板の平坦性を高めることができる。また、螺旋溝をこのように設定することで、摩擦攪拌の際に塑性流動化した金属が螺旋溝によって攪拌ピンの先端側に導かれる。これにより、被接合金属部材(ベース部材及び蓋板)の外部に溢れ出る金属の量を少なくすることができる。 According to this method, only the stirring pin of the main welding rotary tool comes into contact with the base member, the cover plate, or both the base member and the cover plate. Friction with the rotary tool can be reduced, and the load applied to the friction stirrer can be reduced. That is, according to the present invention, since the load on the friction stirrer can be reduced, the superposed portion at a deep position can be easily friction stir welded. Thereby, a flow path can be easily formed also in the deep position of a heat exchanger plate. Furthermore, heat shrinkage is also generated on the back surface side of the base member by performing friction stirring on the back surface of the base member, or heat shrinkage is also performed on the surface side of the cover plate by performing friction stirring on the surface of the cover plate. By making it generate | occur | produce, the flatness of a heat exchanger plate can be improved. Further, by setting the spiral groove in this manner, the plastic fluidized metal at the time of frictional stirring is guided to the tip side of the stirring pin by the spiral groove. Thereby, the quantity of the metal which overflows to the exterior of a to-be-joined metal member (a base member and a cover board) can be decreased.

また、前記本接合工程の前に、前記重合部を仮接合する仮接合工程を含むことが好ましい。かかる製造方法によれば、本接合工程の際の重合部の目開きを防止することができる。   Moreover, it is preferable to include the temporary joining process of temporarily joining the said superposition | polymerization part before the said main joining process. According to this manufacturing method, it is possible to prevent the opening of the overlapped portion during the main joining step.

また、前記本接合工程の終了後、前記本接合用回転ツールの摩擦攪拌によって生じたバリを切除するバリ切除工程を含むことが好ましい。かかる製造方法によれば、伝熱板をきれいに成形することができる。   Moreover, it is preferable to include the burr cutting process which cuts out the burr | flash produced by the friction stirring of the said rotary tool for main joining after completion | finish of the said main joining process. According to this manufacturing method, the heat transfer plate can be molded neatly.

また、本発明は、攪拌ピンを備えた本接合用回転ツールを用いて二つの金属部材を接合する内部に流路を設けない複合板の製造方法であって、一方の前記金属部材の表面と他方の前記金属部材の裏面とを重ね合わせて重合部を形成する重合部形成工程と、他方の前記金属部材の表面から回転した前記本接合用回転ツールを挿入し、一方の前記金属部材の表面と他方の前記金属部材の裏面との前記重合部に沿って前記本接合用回転ツールを相対移動させる本接合工程と、矯正用回転ツールを用いて一方の金属部材の裏面から摩擦攪拌を行う矯正工程と、を含み、前記本接合用回転ツールの前記攪拌ピンは、基端部から離間するにつれて先細りになっており、前記攪拌ピンの外周面には螺旋溝が刻設されており、前記螺旋溝を上から下に向かうにつれて左回りに形成する場合は、前記本接合用回転ツールを右回転させ、前記螺旋溝を上から下に向かうにつれて右回りに形成する場合は、前記本接合用回転ツールを左回転させ、前記本接合工程では、前記攪拌ピンのみを一方の前記金属部材と他方の前記金属部材の両方、又は、他方の前記金属部材のみに接触させた状態で前記重合部の摩擦攪拌を行うことを特徴とする。 Further, the present invention is a method for manufacturing a composite plate in which a flow path is not provided in an interior for joining two metal members using a main joining rotary tool having a stirring pin, and the surface of one of the metal members Overlaying the back surface of the other metal member to form an overlapped portion , inserting the rotation tool for main joining rotated from the surface of the other metal member, and inserting the surface of the one metal member A main joining step of relatively moving the main welding rotary tool along the overlap portion between the first metal member and the back surface of the other metal member, and a correction for friction stirring from the back surface of the one metal member using the correction rotary tool. seen including a step, wherein said stirring pin of the joining rotation tool is tapered as away from the proximal end, the outer peripheral surface of the stirring pin is helical groove is engraved, the From the top to the bottom of the spiral groove In the case of forming counterclockwise, the main welding rotation tool is rotated to the right, and in the case of forming the spiral groove clockwise from top to bottom, the main welding rotation tool is rotated to the left, In the main joining step, friction stir of the overlapping portion is performed in a state where only the stirring pin is in contact with both the one metal member and the other metal member or only the other metal member. And

かかる方法によれば、本接合用回転ツールのうちの攪拌ピンのみが金属部材の両方又は片方に接触することになるので、従来の製造方法に比べて本接合用回転ツールと金属部材との摩擦を軽減することができ、摩擦攪拌装置にかかる負荷を小さくすることができる。すなわち、本発明によれば、摩擦攪拌装置への負荷を小さくすることができるため、深い位置にある重合部を容易に摩擦攪拌接合することができる。さらに、一方の金属部材の裏面に摩擦攪拌を行うことで、一方の金属部材の裏面側にも熱収縮が発生するため、接合された金属部材の平坦性を高めることができる。また、螺旋溝をこのように設定することで、摩擦攪拌の際に塑性流動化した金属が螺旋溝によって攪拌ピンの先端側に導かれる。これにより、被接合金属部材の外部に溢れ出る金属の量を少なくすることができる。 According to this method, since only the stirring pin of the main rotating tool for contact comes into contact with both or one of the metal members, the friction between the main rotating tool and the metal member compared to the conventional manufacturing method. Can be reduced, and the load applied to the friction stirrer can be reduced. That is, according to the present invention, since the load on the friction stirrer can be reduced, the superposed portion at a deep position can be easily friction stir welded. Furthermore, by performing frictional stirring on the back surface of one metal member, heat shrinkage also occurs on the back surface side of the one metal member, so that the flatness of the joined metal member can be improved. Further, by setting the spiral groove in this manner, the plastic fluidized metal at the time of frictional stirring is guided to the tip side of the stirring pin by the spiral groove. Thereby, the quantity of the metal which overflows to the exterior of a to-be-joined metal member can be decreased.

また、前記本接合工程の前に、前記重合部を仮接合する仮接合工程を含むことが好ましい。かかる方法によれば、本接合工程の際の重合部の目開きを防止することができる。   Moreover, it is preferable to include the temporary joining process of temporarily joining the said superposition | polymerization part before the said main joining process. According to this method, it is possible to prevent the opening of the overlapped portion during the main joining step.

また、前記本接合工程の終了後、前記回転ツールの摩擦攪拌によって生じたバリを切除するバリ切除工程を含むことが好ましい。かかる方法によれば、接合した金属部材をきれいに成形することができる。   Moreover, it is preferable to include the burr cutting process which cuts out the burr | flash produced by the friction stirring of the said rotary tool after completion | finish of the said main joining process. According to such a method, the joined metal member can be molded neatly.

本発明に係る伝熱板の製造方法によれば、深い位置にある突合部を容易に摩擦攪拌接合することができるとともに伝熱板の平坦性を高めることができる。また、本発明に係る摩擦攪拌接合方法によれば、重ね合わせた金属部材の重合部が深い位置にある場合であっても、容易に摩擦攪拌接合することができるとともに接合された金属部材の平坦性を高めることができる。   According to the method for manufacturing a heat transfer plate according to the present invention, the abutting portion at a deep position can be easily friction stir welded and the flatness of the heat transfer plate can be enhanced. Further, according to the friction stir welding method according to the present invention, even when the overlapped portion of the overlapped metal members is at a deep position, the friction stir welding can be easily performed and the joined metal members can be flat. Can increase the sex.

(a)は本実施形態の本接合用回転ツールを示した側面図であり、(b)は本接合用回転ツールの接合形態を示した模式断面図である。(A) is the side view which showed the rotation tool for this joining of this embodiment, (b) is the schematic cross section which showed the joining form of the rotation tool for this joining. (a)は本実施形態の矯正用回転ツールを示した側面図であり、(b)は矯正用回転ツールの接合形態を示した模式断面図である。(A) is the side view which showed the rotation tool for correction of this embodiment, (b) is the schematic cross section which showed the joining form of the rotation tool for correction. 本発明の第一実施形態に係る伝熱板を示す図であって、(a)は斜視図であり、(b)は(a)のI-I断面図である。It is a figure which shows the heat exchanger plate which concerns on 1st embodiment of this invention, Comprising: (a) is a perspective view, (b) is II sectional drawing of (a). 第一実施形態に係る伝熱板を示す図であって、(a)は分解斜視図を示し、(b)は要部断面図を示す。It is a figure which shows the heat exchanger plate which concerns on 1st embodiment, Comprising: (a) shows an exploded perspective view, (b) shows principal part sectional drawing. 第一実施形態に係る伝熱板の製造方法を示す断面図であって、(a)は溝形成工程を示し、(b)は熱媒体用管挿入工程を示し、(c)は蓋溝閉塞工程を示す。It is sectional drawing which shows the manufacturing method of the heat exchanger plate which concerns on 1st embodiment, Comprising: (a) shows a groove | channel formation process, (b) shows the pipe | tube insertion process for heat media, (c) is cover groove | channel obstruction | occlusion. A process is shown. 第一実施形態に係る伝熱板の製造方法の蓋溝閉塞工程後を示す斜視図である。It is a perspective view which shows after the cover groove | channel obstruction | occlusion process of the manufacturing method of the heat exchanger plate which concerns on 1st embodiment. (a)〜(c)は第一実施形態に係る伝熱板の製造方法において、本接合工程を段階的に示した平面図である。(A)-(c) is the top view which showed this joining process in steps in the manufacturing method of the heat exchanger plate which concerns on 1st embodiment. 第一実施形態に係る伝熱板の製造方法において、本接合工程を行った後を示した図であって、(a)は斜視図であり、(b)は地点c及び地点fを結ぶ線の断面図である。In the manufacturing method of the heat exchanger plate which concerns on 1st embodiment, it is the figure which showed after performing this joining process, Comprising: (a) is a perspective view, (b) is the line which connects the point c and the point f FIG. 第一実施形態に係る伝熱板の製造方法において、(a)は矯正工程を示した斜視図であり、(b)は矯正工程を示した平面図である。In the manufacturing method of the heat exchanger plate which concerns on 1st embodiment, (a) is the perspective view which showed the correction process, (b) is the top view which showed the correction process. 第一実施形態に係る伝熱板の製造方法において、(a)は本接合工程を示す断面図であり、(b)は矯正工程を示す断面図である。In the manufacturing method of the heat exchanger plate which concerns on 1st embodiment, (a) is sectional drawing which shows this joining process, (b) is sectional drawing which shows a correction process. 第二実施形態に係る伝熱板を示す斜視図である。It is a perspective view which shows the heat exchanger plate which concerns on 2nd embodiment. 第二実施形態に係る伝熱板の分解斜視図である。It is a disassembled perspective view of the heat exchanger plate which concerns on 2nd embodiment. 第二実施形態に係る伝熱板の製造方法において、(a)は仮接合工程を示し、(b)は本接合工程を示す。In the manufacturing method of the heat exchanger plate which concerns on 2nd embodiment, (a) shows a temporary joining process, (b) shows this joining process. 第二実施形態に係る変形例において、(a)は仮接合工程を示し、(b)は本接合工程を示す。In the modified example which concerns on 2nd embodiment, (a) shows a temporary joining process, (b) shows this joining process. (a)は第三実施形態に係る摩擦攪拌接合方法の断面図を示し、(b)は第三実施形態に係る摩擦攪拌接合方法の変形例を示す。(A) shows sectional drawing of the friction stir welding method which concerns on 3rd embodiment, (b) shows the modification of the friction stir welding method which concerns on 3rd embodiment. 矯正工程の変形例を示す平面図であって、(a)は第一変形例を示し、(b)は第二変形例を示し、(c)は第三変形例を示し、(d)は第四変形例を示し、(e)は第五変形例を示し、(f)は第六変形例を示す。It is a top view which shows the modification of a correction process, Comprising: (a) shows a 1st modification, (b) shows a 2nd modification, (c) shows a 3rd modification, (d) is A 4th modification is shown, (e) shows a 5th modification, (f) shows a 6th modification.

〔第一実施形態〕
本発明の第一実施形態について、図面を参照して詳細に説明する。まずは、本実施形態で用いる本接合用回転ツール及び矯正用回転ツールについて説明する。
[First embodiment]
A first embodiment of the present invention will be described in detail with reference to the drawings. First, the main joining rotary tool and the straightening rotary tool used in this embodiment will be described.

本接合用回転ツールFは、図1の(a)に示すように、連結部F1と、攪拌ピンF2とで構成されている。本接合用回転ツールFは、例えば工具鋼で形成されている。連結部F1は、図1の(b)に示す摩擦攪拌装置の回転軸Dに連結される部位である。連結部F1は円柱状を呈し、ボルトが締結されるネジ孔B,Bが形成されている。   As shown in FIG. 1A, the main joining rotary tool F is composed of a connecting portion F1 and a stirring pin F2. The main rotating tool F for joining is formed of, for example, tool steel. The connection part F1 is a part connected to the rotating shaft D of the friction stirrer shown in FIG. The connecting portion F1 has a cylindrical shape, and is formed with screw holes B and B to which bolts are fastened.

攪拌ピンF2は、連結部F1から垂下しており、連結部F1と同軸になっている。攪拌ピンF2は連結部F1から離間するにつれて先細りになっている。攪拌ピンF2の外周面には螺旋溝F3が刻設されている。本実施形態では、本接合用回転ツールFを右回転させるため、螺旋溝F3は、上から下に向かうにつれて左回りに形成されている。   The stirring pin F2 hangs down from the connecting portion F1 and is coaxial with the connecting portion F1. The stirring pin F2 is tapered as it is separated from the connecting portion F1. A spiral groove F3 is formed on the outer peripheral surface of the stirring pin F2. In the present embodiment, the spiral groove F3 is formed in a counterclockwise direction from the top to the bottom in order to rotate the main welding rotary tool F to the right.

なお、本接合用回転ツールFを左回転させる場合は、螺旋溝F3を上から下に向かうにつれて右回りに形成することが好ましい。螺旋溝F3をこのように設定することで、摩擦攪拌の際に塑性流動化した金属が螺旋溝F3によって攪拌ピンF2の先端側に導かれる。これにより、被接合金属部材(後記するベース部材2及び蓋板10)の外部に溢れ出る金属の量を少なくすることができる。   In addition, when rotating this welding rotation tool F counterclockwise, it is preferable to form the spiral groove F3 clockwise as it goes from top to bottom. By setting the spiral groove F3 in this way, the plastic fluidized metal at the time of frictional stirring is guided to the tip side of the stirring pin F2 by the spiral groove F3. Thereby, the quantity of the metal which overflows to the exterior of a to-be-joined metal member (the base member 2 and the cover board 10 mentioned later) can be decreased.

図1の(b)に示すように、本接合用回転ツールFを用いて摩擦攪拌接合をする際には、被接合金属部材に回転した攪拌ピンF2のみを挿入し、被接合金属部材と連結部F1とは離間させつつ移動させる。言い換えると、攪拌ピンF2の基端部は露出させた状態で摩擦攪拌接合を行う。本接合用回転ツールFの移動軌跡には摩擦攪拌された金属が硬化することにより塑性化領域W1が形成される。   As shown in FIG. 1B, when the friction stir welding is performed using the main rotating tool F for welding, only the rotated stirring pin F2 is inserted into the metal member to be joined and connected to the metal member to be joined. It is moved away from the part F1. In other words, the friction stir welding is performed with the base end portion of the stirring pin F2 exposed. A plasticized region W <b> 1 is formed in the movement locus of the main rotating tool F for bonding by hardening the friction-stirred metal.

矯正用回転ツールGは、図2の(a)に示すように、ショルダ部G1と、攪拌ピンG2とで構成されている。矯正用回転ツールGは、例えば工具鋼で形成されている。矯正用回転ツールGは、本接合用回転ツールFよりも小型になっている。ショルダ部G1は、図2の(b)に示すように、摩擦攪拌装置の回転軸Dに連結される部位であるとともに、塑性流動化した金属を押える部位である。ショルダ部G1は円柱状を呈する。ショルダ部G1の下端面は、流動化した金属が外部へ流出するのを防ぐために凹状になっている。   As shown in FIG. 2A, the correction rotating tool G includes a shoulder portion G1 and a stirring pin G2. The straightening rotary tool G is made of, for example, tool steel. The straightening rotary tool G is smaller than the main joining rotary tool F. As shown in FIG. 2B, the shoulder portion G1 is a portion that is connected to the rotating shaft D of the friction stirrer and is a portion that holds the plastic fluidized metal. The shoulder portion G1 has a cylindrical shape. The lower end surface of the shoulder portion G1 has a concave shape in order to prevent the fluidized metal from flowing out.

攪拌ピンG2は、ショルダ部G1から垂下しており、ショルダ部G1と同軸になっている。攪拌ピンG2はショルダ部G1から離間するにつれて先細りになっている。攪拌ピンG2の外周面には螺旋溝G3が刻設されている。   The stirring pin G2 is suspended from the shoulder portion G1, and is coaxial with the shoulder portion G1. The stirring pin G2 is tapered as it is separated from the shoulder portion G1. A spiral groove G3 is formed on the outer peripheral surface of the stirring pin G2.

図2の(b)に示すように、矯正用回転ツールGを用いて摩擦攪拌接合をする際には、回転した攪拌ピンG2とショルダ部G1の下端を被接合金属部材に挿入しつつ移動させる。矯正用回転ツールGの移動軌跡には摩擦攪拌された金属が硬化することにより塑性化領域W2が形成される。矯正用回転ツールGは、図2の(b)における矯正用回転ツールGの摩擦攪拌時の入熱量は、図1の(b)における本接合用回転ツールFの摩擦攪拌の入熱量よりも小さくなるようになっている。   As shown in FIG. 2 (b), when friction stir welding is performed using the correction rotating tool G, the rotated stirring pin G2 and the lower end of the shoulder portion G1 are inserted and moved into the metal member to be joined. . A plasticized region W <b> 2 is formed on the movement locus of the correction rotary tool G by hardening of the friction-stirred metal. In the straightening rotary tool G, the heat input amount during frictional stirring of the straightening rotary tool G in FIG. 2B is smaller than the heat input amount of frictional stirring in the main rotating tool F in FIG. It is supposed to be.

次に、本実施形態の伝熱板について説明する。図3の(a)及び(b)に示すように、伝熱板1は、平面視矩形の板厚のベース部材2と、蓋板10と、熱媒体用管20とで主に構成されている。ベース部材2と蓋板10との突合部J1,J2は、それぞれ摩擦攪拌によって接合されている。   Next, the heat transfer plate of this embodiment will be described. As shown to (a) and (b) of FIG. 3, the heat exchanger plate 1 is mainly comprised by the base member 2 of the plate | board thickness of the planar view rectangle, the cover plate 10, and the pipe | tube 20 for heat media. Yes. The abutting portions J1 and J2 between the base member 2 and the cover plate 10 are joined by friction stirring.

ベース部材2は、熱媒体用管20に流れる熱媒体の熱を外部に伝達させる役割、あるいは、外部の熱を熱媒体用管20に流れる熱媒体に伝達させる役割を果たすものである。ベース部材2は、図4の(a)及び(b)に示すように、平面視正方形を呈する直方体である。ベース部材2は、例えば、アルミニウム、アルミニウム合金、銅、銅合金、チタン、チタン合金、マグネシウム、マグネシウム合金など摩擦攪拌可能な金属材料からなる。ベース部材2の表面Zaには、蓋溝6が凹設されており、蓋溝6の底面の中央には、蓋溝6よりも幅狭の凹溝8が凹設されている。   The base member 2 serves to transmit the heat of the heat medium flowing through the heat medium pipe 20 to the outside, or to play a role of transferring external heat to the heat medium flowing through the heat medium pipe 20. As shown in FIGS. 4A and 4B, the base member 2 is a rectangular parallelepiped having a square shape in plan view. The base member 2 is made of a metal material that can be frictionally stirred, such as aluminum, aluminum alloy, copper, copper alloy, titanium, titanium alloy, magnesium, and magnesium alloy. A cover groove 6 is formed in the surface Za of the base member 2, and a groove 8 narrower than the cover groove 6 is formed in the center of the bottom surface of the cover groove 6.

蓋溝6は、蓋板10が配置される部分であって、平面視略馬蹄状に一定の幅及び深さで連続して形成されている。蓋溝6は、断面視矩形を呈し、蓋溝6の底面6cから垂直に立ち上がる側壁6a,6bを備えている。   The lid groove 6 is a portion where the lid plate 10 is disposed, and is continuously formed in a substantially horseshoe shape in plan view with a certain width and depth. The lid groove 6 has a rectangular shape in sectional view, and includes side walls 6 a and 6 b that rise vertically from the bottom surface 6 c of the lid groove 6.

凹溝8は、熱媒体用管20が挿入される部分であって、蓋溝6の底面6cの中央部分において、蓋溝6の全長に亘って形成されている。凹溝8は、上方が開口した断面視U字状の溝であって、下端には半円形の底面7が形成されている。凹溝8の開口部分の幅は、底面7の直径と略同等になっている。   The concave groove 8 is a portion into which the heat medium pipe 20 is inserted, and is formed over the entire length of the lid groove 6 at the central portion of the bottom surface 6 c of the lid groove 6. The concave groove 8 is a U-shaped groove with an upper opening, and a semicircular bottom surface 7 is formed at the lower end. The width of the opening of the concave groove 8 is substantially equal to the diameter of the bottom surface 7.

熱媒体用管20は、図4の(a)及び(b)に示すように、断面視円形の中空部18を有する円筒管である。熱媒体用管20は、本実施形態では銅からなり、平面視馬蹄状を呈する。熱媒体用管20の外径は、凹溝8の幅及び凹溝8の深さと略同等に形成されているため、凹溝8に熱媒体用管20を配置すると、熱媒体用管20の下半部と凹溝8の底面7とが面接触するとともに、熱媒体用管20の上端が、蓋板10の下面12と接触する。
熱媒体用管20には、本実施形態においては、マイクロヒーターを挿通するが、他にも例えば、冷却水、冷却ガス、高温液、あるいは高温ガスなどの熱媒体を循環させて、熱媒体の熱をベース部材2及び蓋板10に、あるいは、ベース部材2及び蓋板10の熱を熱媒体に伝達させてもよい。
As shown in FIGS. 4A and 4B, the heat medium pipe 20 is a cylindrical pipe having a hollow portion 18 having a circular cross-sectional view. In the present embodiment, the heat medium pipe 20 is made of copper and has a horseshoe shape in plan view. Since the outer diameter of the heat medium pipe 20 is formed substantially equal to the width of the groove 8 and the depth of the groove 8, if the heat medium pipe 20 is disposed in the groove 8, the heat medium pipe 20 The lower half and the bottom surface 7 of the groove 8 are in surface contact, and the upper end of the heat medium pipe 20 is in contact with the lower surface 12 of the lid plate 10.
In the present embodiment, a microheater is inserted into the heat medium pipe 20, but for example, a heat medium such as cooling water, cooling gas, high-temperature liquid, or high-temperature gas is circulated to circulate the heat medium. The heat may be transmitted to the base member 2 and the cover plate 10 or the heat of the base member 2 and the cover plate 10 to the heat medium.

なお、本実施形態においては、熱媒体用管20は、断面視円形としたが、断面視角形であってもよい。また、熱媒体用管20は、本実施形態においては、銅管を用いているが、他の材料の管を用いてもよい。また、熱媒体用管20は、必ずしも設ける必要は無く、凹溝8に直接熱媒体を流入させてもよい。   In the present embodiment, the heat medium pipe 20 is circular in cross section, but may be square in cross section. Moreover, although the copper pipe is used for the heat medium pipe 20 in this embodiment, a pipe made of another material may be used. Further, the heat medium pipe 20 is not necessarily provided, and the heat medium may flow directly into the concave groove 8.

蓋板10は、図4の(a)及び(b)に示すように、ベース部材2の蓋溝6の断面と略同じ矩形断面を形成する上面11、下面12、側面13a及び側面13bを有し、平面視略馬蹄状で形成されている。蓋板10は、本実施形態では、ベース部材2と同様の材料で形成されている。蓋板10の厚みは、蓋溝6の深さと略同等になっている。また、蓋板10の幅は、蓋溝6の溝幅と略同等に形成されているため、蓋板10を蓋溝6に配置すると、蓋板10の側面13a,13bは、蓋溝6の側壁6a,6bとそれぞれ面接触するか又は微細な隙間をあけて対向する。   As shown in FIGS. 4A and 4B, the lid plate 10 has an upper surface 11, a lower surface 12, a side surface 13 a, and a side surface 13 b that form substantially the same rectangular cross section as the cross section of the lid groove 6 of the base member 2. And it is formed in a substantially horseshoe shape in plan view. In this embodiment, the lid plate 10 is formed of the same material as that of the base member 2. The thickness of the lid plate 10 is substantially equal to the depth of the lid groove 6. Further, since the width of the lid plate 10 is formed substantially equal to the groove width of the lid groove 6, when the lid plate 10 is disposed in the lid groove 6, the side surfaces 13 a and 13 b of the lid plate 10 are The side walls 6a and 6b are in surface contact with each other or face each other with a fine gap.

また、本実施形態においては、凹溝8と熱媒体用管20の下半部を面接触させ、かつ、熱媒体用管20の上端と蓋板10の下面12とを接触させたが、これに限定されるものではない。また、蓋溝6、凹溝8、蓋板10及び熱媒体用管20は、本実施形態では、平面視馬蹄状を呈するように形成したがこれに限定されるものではなく、伝熱板1の用途に応じて適宜設計すればよい。   In the present embodiment, the groove 8 and the lower half of the heat medium pipe 20 are brought into surface contact, and the upper end of the heat medium pipe 20 and the lower surface 12 of the cover plate 10 are brought into contact. It is not limited to. Further, in the present embodiment, the lid groove 6, the concave groove 8, the lid plate 10, and the heat medium pipe 20 are formed so as to have a horseshoe shape in a plan view, but are not limited thereto. What is necessary is just to design suitably according to the use of.

次に、伝熱板1の製造方法について説明する。本実施形態に係る伝熱板1の製造方法は、(1)溝形成工程、(2)熱媒体用管挿入工程、(3)蓋溝閉塞工程、(4)本接合工程、(5)矯正工程、(6)焼鈍工程を含むものである。   Next, a method for manufacturing the heat transfer plate 1 will be described. The manufacturing method of the heat transfer plate 1 according to the present embodiment includes (1) groove forming step, (2) heat medium tube inserting step, (3) lid groove closing step, (4) main joining step, and (5) correction. Process, (6) An annealing process is included.

(1)溝形成工程
溝形成工程では、図5の(a)に示すように、ベース部材2の表面Zaに、所定の幅及び深さで蓋溝6及び凹溝8を形成する。溝形成工程は、例えば、公知のエンドミル等を用いて、切削加工により行う。
(1) Groove Forming Step In the groove forming step, the cover groove 6 and the concave groove 8 are formed with a predetermined width and depth on the surface Za of the base member 2 as shown in FIG. The groove forming step is performed by cutting using, for example, a known end mill.

(2)熱媒体用管挿入工程
熱媒体用管挿入工程では、図5の(b)に示すように、溝形成工程で形成された凹溝8に熱媒体用管20を挿入する。
(2) Heat medium tube insertion step In the heat medium tube insertion step, as shown in FIG. 5B, the heat medium tube 20 is inserted into the recessed groove 8 formed in the groove formation step.

(3)蓋溝閉塞工程
蓋溝閉塞工程では、図5の(b)及び(c)に示すように、蓋溝6に蓋板10を配置して、蓋溝6を閉塞する。ここで、蓋溝6と蓋板10との突き合わせ面において、蓋溝6の側壁6aと蓋板10の側面13aとで突き合わされた部分を突合部J1とし、蓋溝6の側壁6bと蓋板10の側面13bとで突き合わされた部分を突合部J2とする。
(3) Lid groove closing process In the lid groove closing process, as shown in FIGS. 5B and 5C, the lid plate 10 is disposed in the lid groove 6 to close the lid groove 6. Here, in the abutting surface of the lid groove 6 and the lid plate 10, a portion abutted by the side wall 6 a of the lid groove 6 and the side surface 13 a of the lid plate 10 is defined as a butting portion J <b> 1. A portion that is abutted with the side surface 13b of 10 is referred to as a butted portion J2.

(4)本接合工程
接合工程では、突合部J1,J2に沿って、接合用回転ツールFを用いて摩擦攪拌を行う。接合工程は、本実施形態では、突合部J1を摩擦攪拌する第一本接合工程と、突合部J2を摩擦攪拌する第二本接合工程とを含む。
(4) Main joining process In a joining process, friction stirring is performed using the rotation tool F for joining along the abutting part J1, J2. In the present embodiment, the joining step includes a first main joining step in which the abutting portion J1 is frictionally stirred and a second main joining step in which the abutting portion J2 is frictionally stirred.

第一本接合工程では、図6、図7の(a)及び(b)に示すように、ベース部材2と蓋板10との突合部J1に沿って、本接合用回転ツールFを用いて摩擦攪拌を行う。まず、ベース部材2の表面Zaの任意の位置に開始位置SM1を設定し、本接合用回転ツールFの攪拌ピンF2をベース部材2に挿入する。開始位置SM1は、本実施形態では、ベース部材2の外縁の近傍であり、かつ、突合部J1の近傍に設定する。そして、突合部J1の始点s1に向かって本接合用回転ツールFを相対移動させる。さらに、図7の(a)に示すように、始点s1に達したら、本接合用回転ツールFを離脱させずに、そのまま突合部J1に沿って移動させる。このとき、本接合用回転ツールFの攪拌ピンF2(図1の(a)参照)のみがベース部材2及び蓋板10に接触した状態で摩擦攪拌を行う。 In the first main joining step, as shown in FIGS. 6 and 7 (a) and (b), the main joining rotary tool F is used along the abutting portion J1 between the base member 2 and the cover plate 10. Friction stirring is performed. First, the start position SM1 is set at an arbitrary position on the surface Za of the base member 2, and the stirring pin F2 of the main welding rotary tool F is inserted into the base member 2. In this embodiment, the start position S M1 is set in the vicinity of the outer edge of the base member 2 and in the vicinity of the abutting portion J1. Then, the main welding rotary tool F is relatively moved toward the start point s1 of the abutting portion J1. Further, as shown in FIG. 7A, when the starting point s1 is reached, the main welding rotary tool F is moved as it is along the abutting portion J1 without being detached. At this time, friction stirring is performed in a state where only the stirring pin F <b> 2 (see FIG. 1A) of the main rotating tool F for welding is in contact with the base member 2 and the cover plate 10.

本接合用回転ツールFが突合部J1の終点e1に達したら、本接合用回転ツールFをそのまま開始位置SM1側に移動させて、任意の位置に設定した終了位置EM1で本接合用回転ツールFを離脱させる。なお、開始位置SM1、始点s1、終了位置EM1及び終点e1は、本実施形態の位置に限定するものではないが、ベース部材2の外縁の近傍であり、かつ、突合部J1の近傍であることが好ましい。 When the main welding rotary tool F reaches the end point e1 of the abutting portion J1, the main welding rotary tool F is moved to the start position SM1 as it is, and the main welding rotation is performed at the end position E M1 set at an arbitrary position. Remove Tool F. The start position S M1 , the start point s 1, the end position E M1, and the end point e 1 are not limited to the positions of the present embodiment, but are in the vicinity of the outer edge of the base member 2 and in the vicinity of the abutting portion J 1. Preferably there is.

次に、第二接合工程では、図7の(b)及び(c)に示すように、ベース部材2と蓋板10との突合部J2に沿って摩擦攪拌を行う。まず、ベース部材2の表面Zaの任意の地点hに開始位置SM2を設定し、本接合用回転ツールFの攪拌ピンF2をベース部材2に挿入する。次に、突合部J2の始点s2に向かって本接合用回転ツールFを相対移動させる。次に、始点s2に達したら、本接合用回転ツールFを離脱させずに、そのまま突合部J2に沿って移動させる。このとき、本接合用回転ツールFの攪拌ピンF2(図1の(a)参照)のみがベース部材2及び蓋板10に接触した状態で摩擦攪拌を行う。 Next, in the second joining step, as shown in FIGS. 7B and 7C, friction stirring is performed along the abutting portion J <b> 2 between the base member 2 and the lid plate 10. First, the start position SM2 is set at an arbitrary point h on the surface Za of the base member 2, and the stirring pin F2 of the main welding rotary tool F is inserted into the base member 2. Next, the main welding rotary tool F is relatively moved toward the start point s2 of the abutting portion J2. Next, when the starting point s2 is reached, the main rotating tool F is moved along the abutting portion J2 without being detached. At this time, friction stirring is performed in a state where only the stirring pin F <b> 2 (see FIG. 1A) of the main rotating tool F for welding is in contact with the base member 2 and the cover plate 10.

本接合用回転ツールFが突合部J2の終点e2に達したら、本接合用回転ツールFをそのまま地点f側に移動させて、地点fに設定した終了位置EM2で本接合用回転ツールFを離脱させる。なお、開始位置SM2、及び終了位置EM2は、本実施形態の位置に限定するものではないが、ベース部材2の外縁の隅部であることが好ましい。これにより、終了位置EM2に抜け穴が残存する場合は、隅部を切削加工して除去することができる。 When the main welding rotary tool F reaches the end point e2 of the abutting portion J2, the main welding rotary tool F is moved to the point f side as it is, and the main welding rotary tool F is moved to the end position E M2 set at the point f. Let go. The start position S M2 and the end position E M2 are not limited to the positions in the present embodiment, but are preferably corners of the outer edge of the base member 2. Thus, if a loophole in the end position E M2 remaining can be removed by cutting the corner.

図7の(c)に示すように、本接合工程によって、突合部J1及び突合部J2に沿って塑性化領域W1(W1a,W1b)が形成される。これにより、熱媒体用管20がベース部材2及び蓋板10によって密閉される。本接合工程における攪拌ピンF2の挿入深さは適宜設定すればよいが、本実施形態では、攪拌ピンF2の先端が蓋溝6の底面6cに達する位置(図3の(b)参照)まで挿入する。これにより、突合部J1及び突合部J2の深さ方向の全体を摩擦攪拌することができる。   As shown in FIG. 7C, the plasticizing region W1 (W1a, W1b) is formed along the abutting portion J1 and the abutting portion J2 by the main joining process. As a result, the heat medium pipe 20 is sealed by the base member 2 and the cover plate 10. The insertion depth of the stirring pin F2 in the main joining process may be set as appropriate, but in this embodiment, the insertion is performed up to the position where the tip of the stirring pin F2 reaches the bottom surface 6c of the lid groove 6 (see FIG. 3B). To do. Thereby, the whole of the abutting part J1 and the abutting part J2 in the depth direction can be frictionally stirred.

ここで、図8は、第一実施形態に係る伝熱板の製造方法において、本接合工程を行った後を示した図であって、(a)は斜視図であり、(b)は地点c及び地点fを結ぶ線の断面図である。伝熱板1には、本接合工程によって塑性化領域W1,W1が形成される。塑性化領域W1は、熱収縮によって縮むため、伝熱板1の表面Za側において、ベース部材2の各隅部側から中心側に向かって圧縮応力が作用する。これにより、伝熱板1は表面Za側が凹となるように反りが発生する可能性がある。特に、伝熱板1の表面Zaに示す地点a〜地点jのうち、伝熱板1の四隅に係る地点a,c,f,hにおいては、その反りの影響が顕著に現れる傾向がある。なお、地点jは、伝熱板1の中心地点を示す。   Here, FIG. 8 is the figure which showed after performing this joining process in the manufacturing method of the heat exchanger plate which concerns on 1st embodiment, (a) is a perspective view, (b) is a point. It is sectional drawing of the line which connects c and the point f. Plasticizing regions W1 and W1 are formed in the heat transfer plate 1 by the main joining process. Since the plasticized region W1 shrinks due to thermal contraction, a compressive stress acts from the corner side of the base member 2 toward the center side on the surface Za side of the heat transfer plate 1. Thereby, the heat transfer plate 1 may be warped so that the surface Za side is concave. In particular, among the points a to j shown on the surface Za of the heat transfer plate 1, at the points a, c, f, and h related to the four corners of the heat transfer plate 1, the influence of the warp tends to be noticeable. In addition, the point j shows the center point of the heat exchanger plate 1.

(5)矯正工程
矯正工程では、矯正用回転ツールGを用いてベース部材2の裏面Zbから摩擦攪拌を行う。矯正工程は、前記した接合工程で発生した反り(撓み)を解消するために行う工程である。矯正工程は、本実施形態では、タブ材を配置するタブ材配置工程と、ベース部材2の裏面Zbに対して摩擦攪拌を行う矯正摩擦攪拌工程と、を含む。
(5) Straightening Step In the straightening step, friction stir is performed from the back surface Zb of the base member 2 using the straightening rotary tool G. The correction process is a process performed to eliminate the warp (deflection) generated in the joining process. In the present embodiment, the straightening process includes a tab material arranging process for arranging the tab material, and a straightening friction stirring process for performing friction stirring on the back surface Zb of the base member 2.

タブ材配置工程では、図9の(a)に示すように、後記する矯正摩擦攪拌工程の開始位置及び終了位置を設定するタブ材Tを配置する。タブ材Tは、本実施形態では直方体を呈し、ベース部材2と同等の材料からなる。タブ材Tは、ベース部材2の側面Zcの一部を覆い隠すようにして、側面Zcに当接させる。また、タブ材Tは、タブ材Tの両側面とベース部材2の側面Zcとを溶接によって仮接合する。タブ材Tの表面は、ベース部材2の裏面Zbと面一に形成することが好ましい。   In the tab material arrangement step, as shown in FIG. 9A, a tab material T for setting a start position and an end position of a correction friction stirring step described later is arranged. In this embodiment, the tab material T has a rectangular parallelepiped shape and is made of the same material as the base member 2. The tab member T is brought into contact with the side surface Zc so as to cover part of the side surface Zc of the base member 2. Moreover, the tab material T temporarily joins both the side surfaces of the tab material T and the side surface Zc of the base member 2 by welding. The surface of the tab material T is preferably formed flush with the back surface Zb of the base member 2.

矯正摩擦攪拌工程では、図9の(a)及び(b)に示すように、矯正用回転ツールGを用いて、ベース部材2の裏面Zbに対して摩擦攪拌を行う。矯正摩擦攪拌工程のルートは、本実施形態では、中心地点j’を囲み、かつ、矯正摩擦攪拌工程によって形成される塑性化領域W2が中心地点j’に対して放射状となるように設定する。なお、地点a’,地点b’・・・は、ベース部材2の表面Za側の地点a,地点b・・・(図8参照)のそれぞれ裏面Zb側に対応する地点をいう。   In the correction friction agitation step, friction agitation is performed on the back surface Zb of the base member 2 by using the correction rotation tool G as shown in FIGS. In this embodiment, the route of the straightening friction stirring step is set so as to surround the center point j 'and the plasticized region W2 formed by the straightening friction stirring step is radial with respect to the center point j'. The points a ′, b ′,... Are points corresponding to the back surface Zb side of the points a, b,... (See FIG. 8) on the surface Za side of the base member 2.

矯正摩擦攪拌工程では、図9の(a)に示すように、まず、タブ材Tの表面に開始位置SM2を設定し、矯正用回転ツールGの攪拌ピンG2をタブ材Tに挿入する。矯正用回転ツールGのショルダ部G1の一部がタブ材Tに接触したら、ベース部材2に向かって矯正用回転ツールGを相対移動させる。そして、ベース部材2の裏面Zbにおける地点f’、地点a’、地点c’及び地点h’付近で凸状となるとともに、地点g‘、地点d’、地点b’及び地点e’付近で凹状となるように矯正用回転ツールGを相対移動させて摩擦攪拌を行う。即ち、図9の(b)に示すように、ベース部材2の中心線(一点鎖線)に対して線対称となるように塑性化領域W2が形成される。本実施形態では、開始位置SM2と終了位置EM2とをタブ材Tに設け、一筆書きの要領で摩擦攪拌を行う。これにより、摩擦攪拌を効率よく行うことができる。矯正摩擦攪拌工程が終了したら、タブ材Tを切除する。 In the straightening friction stirring step, as shown in FIG. 9A, first, a start position SM2 is set on the surface of the tab material T, and the stirring pin G2 of the straightening rotary tool G is inserted into the tab material T. When a part of the shoulder portion G1 of the correction rotary tool G comes into contact with the tab material T, the correction rotary tool G is relatively moved toward the base member 2. And it becomes convex in the vicinity of the point f ′, the point a ′, the point c ′, and the point h ′ on the back surface Zb of the base member 2 and is concave in the vicinity of the point g ′, the point d ′, the point b ′, and the point e ′. Friction stirring is performed by relatively moving the correction rotary tool G so that That is, as shown in FIG. 9B, the plasticized region W <b> 2 is formed so as to be line symmetric with respect to the center line (one-dot chain line) of the base member 2. In the present embodiment, a start position S M2 and an end position E M2 are provided on the tab material T, and friction stirring is performed in the manner of one stroke. Thereby, friction stirring can be performed efficiently. When the straightening friction stirring step is completed, the tab material T is cut off.

なお、本実施形態では、矯正用回転ツールGの軌跡、即ち、塑性化領域W2の形状が、中心地点j’を囲み、かつ、中心地点j’に対して略放射状となるように形成したが、これに限定されるものではない。矯正用回転ツールGの軌跡のバリエーションについては、後記する。   In the present embodiment, the locus of the correction rotary tool G, that is, the shape of the plasticized region W2 is formed so as to surround the center point j ′ and to be substantially radial with respect to the center point j ′. However, the present invention is not limited to this. Variations of the locus of the correction rotating tool G will be described later.

また、本実施形態では、矯正用回転ツールGの軌跡の長さ(塑性化領域W2の長さ)は、本接合用回転ツールFの軌跡の長さ(塑性化領域W1の長さ)よりも短くなるように形成している。即ち、矯正工程における矯正用回転ツールGの加工度が、本接合工程における本接合用回転ツールFの加工度よりも小さくなるように設定している。これにより、伝熱板1の平坦性を高めることができる。ここで、加工度とは、摩擦攪拌によって形成された塑性化領域の体積量を示す。また、本実施形態では矯正工程において、タブ材を配置したが、矯正摩擦攪拌工程における摩擦攪拌のルートによっては、タブ材を設けなくてもいい。   In the present embodiment, the length of the trajectory of the straightening rotary tool G (the length of the plasticizing region W2) is longer than the length of the trajectory of the main rotating tool F for bonding (the length of the plasticizing region W1). It is formed to be shorter. That is, the processing degree of the correction rotary tool G in the correction process is set to be smaller than the processing degree of the main rotation tool F in the main joining process. Thereby, the flatness of the heat exchanger plate 1 can be improved. Here, the workability indicates the volume amount of the plasticized region formed by friction stirring. Further, in the present embodiment, the tab material is disposed in the correction process, but the tab material may not be provided depending on the friction stirring route in the correction friction stirring process.

(6)焼鈍工程
焼鈍工程では、伝熱板1を焼鈍することにより、伝熱板1の内部応力を除去する。本実施形態では、熱媒体用管20に、例えば、マイクロヒーターを通電させて焼鈍を行う。これにより、伝熱板1の内部応力を除去することができ、伝熱板1の使用時の変形を防止することができる。
(6) Annealing Step In the annealing step, the internal stress of the heat transfer plate 1 is removed by annealing the heat transfer plate 1. In the present embodiment, the heat medium pipe 20 is annealed, for example, by energizing a micro heater. Thereby, the internal stress of the heat exchanger plate 1 can be removed, and the deformation | transformation at the time of use of the heat exchanger plate 1 can be prevented.

以上説明した本実施形態に係る製造方法によれば、本接合用回転ツールFのうちの攪拌ピンF2のみがベース部材2及び蓋板10に接触することになるので、従来の製造方法に比べて接合するベース部材2及び蓋板10と本接合用回転ツールFとの摩擦を軽減することができ、摩擦攪拌装置にかかる負荷を小さくすることができる。すなわち、本実施形態によれば、摩擦攪拌装置への負荷を小さくすることができるため、突合部J1,J2の深い位置を容易に摩擦攪拌接合することができる。これにより、伝熱板1の深い位置に流路を容易に形成することができる。また、突合部J1,J2の深い位置まで摩擦攪拌できるため、伝熱板1の水密性及び気密性を高めることができるとともに接合強度を高めることができる。   According to the manufacturing method according to the present embodiment described above, only the stirring pin F2 in the main rotating tool F for welding comes into contact with the base member 2 and the cover plate 10, and therefore, compared with the conventional manufacturing method. Friction between the base member 2 and the cover plate 10 to be joined and the main joining rotary tool F can be reduced, and the load applied to the friction stirrer can be reduced. That is, according to this embodiment, since the load on the friction stirrer can be reduced, the deep positions of the abutting portions J1 and J2 can be easily friction stir welded. Thereby, a flow path can be easily formed in the deep position of the heat exchanger plate 1. Moreover, since friction stir can be carried out to the deep position of the butt | matching parts J1 and J2, the watertightness and airtightness of the heat exchanger plate 1 can be improved, and joint strength can be raised.

また、本接合工程による熱収縮によって、伝熱板1が撓んでしまったとしても、ベース部材2の裏面Zbにも摩擦攪拌を行うことで、表面Zaに発生した反りを解消して伝熱板1の平坦性を高めることができる。即ち、ベース部材2の裏面Zbに形成された塑性化領域W2が、熱収縮により縮むため、伝熱板1の裏面Zb側において、ベース部材2の各隅部側から中心側に向かって圧縮応力が作用する。これにより、本接合工程によって形成された反りが解消されて、伝熱板1の平坦性を高めることができる。   Further, even if the heat transfer plate 1 is bent due to the heat shrinkage in the main joining step, the warp generated on the surface Za is eliminated by performing frictional stirring on the back surface Zb of the base member 2. 1 flatness can be improved. That is, since the plasticized region W2 formed on the back surface Zb of the base member 2 contracts due to thermal contraction, the compressive stress is applied from each corner side of the base member 2 toward the center side on the back surface Zb side of the heat transfer plate 1. Works. Thereby, the curvature formed by this joining process is eliminated, and the flatness of the heat exchanger plate 1 can be improved.

ここで、本接合工程では、図10の(a)に示すように、架台Kの表面とベース部材2の裏面Zbとが面接触した状態で摩擦攪拌を行う。そのため、本接合工程の際に発生する摩擦熱は、矢印Qで示すようにベース部材2の裏面Zbの全体から抜熱される。   Here, in this joining process, as shown to (a) of FIG. 10, friction stirring is performed in the state which the surface of the mount frame K and the back surface Zb of the base member 2 contacted. Therefore, the frictional heat generated during the main joining process is removed from the entire back surface Zb of the base member 2 as indicated by an arrow Q.

しかし、本接合工程後は、ベース部材2の裏面Zb側が凸状となるように沿ってしまうため、図10の(b)に示すように、ベース部材2を裏返した状態で架台Kに配置すると、ベース部材2の表面Zaと架台Kの表面とはベース部材2の四隅(四点)のみで当接する状態となる。したがって、矯正工程を行うと図10の(b)の矢印Qに示すように、ベース部材2の四隅でしか抜熱されないため、本接合工程に比べて抜熱効率が低く、ベース部材2及び蓋板10の内部に熱が残りやすくなる。   However, after the main joining step, the back surface Zb side of the base member 2 is along a convex shape, and therefore, when the base member 2 is placed on the gantry K with the base member 2 turned upside down as shown in FIG. The surface Za of the base member 2 and the surface of the gantry K are in contact with each other only at the four corners (four points) of the base member 2. Therefore, when the straightening process is performed, heat is extracted only at the four corners of the base member 2 as indicated by the arrow Q in FIG. 10B. Therefore, the heat removal efficiency is lower than the main joining process, and the base member 2 and the cover plate are removed. Heat is likely to remain in the interior of 10.

したがって、矯正工程における加工度を本接合工程における加工度と同等に設定すると、矯正工程の方がベース部材2及び蓋板10の内部に残留する熱が大きくなり、ベース部材2の裏面Zbが凹状となるように反ってしまうおそれがある。しかし、本実施形態によれば、矯正工程における加工度を、本接合工程における加工度よりも小さく設定しているため、裏面Zbが凹状となるような反りを防ぐことができる。これにより、伝熱板1の平坦性を高めることができる。   Therefore, if the degree of processing in the straightening process is set to be equal to the degree of processing in the main joining process, the heat remaining in the base member 2 and the cover plate 10 is larger in the straightening process, and the back surface Zb of the base member 2 is concave. There is a risk of warping. However, according to the present embodiment, since the degree of processing in the correction process is set to be smaller than the degree of processing in the main joining process, it is possible to prevent warping such that the back surface Zb is concave. Thereby, the flatness of the heat exchanger plate 1 can be improved.

また、本実施形態における矯正工程は、矯正用回転ツールGを一筆書きの要領で移動させるため、作業効率を高めることができる。   Moreover, since the correction | amendment process in this embodiment moves the rotation tool G for correction | amendment in the way of one-stroke writing, work efficiency can be improved.

以上本発明の第一実施形態について説明したが、本発明の趣旨に反しない範囲において適宜設計変更が可能である。第一実施形態では、熱媒体用管20を挿入する形態としたが、熱媒体用管20を省略してもよい。この場合の第一実施形態の変形例では、(1)溝形成工程、(2)蓋溝閉塞工程、(3)本接合工程、(4)矯正工程、(5)焼鈍工程を含むものである。各工程については、第一実施形態と同等である。   While the first embodiment of the present invention has been described above, design changes can be made as appropriate without departing from the spirit of the present invention. In the first embodiment, the heat medium pipe 20 is inserted, but the heat medium pipe 20 may be omitted. The modification of the first embodiment in this case includes (1) groove forming step, (2) lid groove closing step, (3) main joining step, (4) straightening step, and (5) annealing step. About each process, it is equivalent to 1st embodiment.

また、第一実施形態及び第一実施形態の変形例では、本接合工程を行う前に、仮接合工程を行ってもよい。仮接合工程では、小型の回転ツールを用いて突合部J1,J2に対して予備的に摩擦攪拌接合を行う。これにより、本接合工程の際のベース部材2と蓋板10との目開きを防ぐことができる。   Moreover, in the first embodiment and the modified example of the first embodiment, a temporary bonding step may be performed before the main bonding step. In the temporary joining step, friction stir welding is preliminarily performed on the abutting portions J1 and J2 using a small rotary tool. Thereby, the opening of the base member 2 and the cover plate 10 during the main joining step can be prevented.

また、第一実施形態及び第一実施形態の変形例では、本接合工程及び矯正工程の後に、ベース部材2及び蓋板10に発生したバリを切除するバリ切除工程を行ってもよい。これにより、伝熱板1をきれいに成形することができる。   Further, in the first embodiment and the modification of the first embodiment, a burr cutting step of cutting off burrs generated on the base member 2 and the cover plate 10 may be performed after the main joining step and the correction step. Thereby, the heat exchanger plate 1 can be shape | molded neatly.

また、第一実施形態及び第一実施形態の変形例では、矯正用回転ツールGを用いて矯正工程を行ったが、これに限定されるものではない。矯正工程は、例えば、本接合用回転ツールFを用いるとともに、挿入深さを小さくしたり、摩擦攪拌のルートを短く設定したりするなどしてもよい。このような形態であっても、伝熱板1の平坦性を高めることができる。   In the first embodiment and the modification of the first embodiment, the correction process is performed using the correction rotary tool G, but the present invention is not limited to this. In the correction process, for example, the rotational tool F for main joining may be used, the insertion depth may be reduced, or the friction stirring route may be set short. Even if it is such a form, the flatness of the heat exchanger plate 1 can be improved.

また、本接合工程において、摩擦攪拌接合を行う際に、塑性流動化された金属が、凹溝8、蓋板10及び熱媒体用管20によって囲まれた空間に流入するように、蓋溝6、凹溝8及び蓋板10の幅を設定してもよい。これにより、熱媒体用管20の周囲の空隙が金属で充填されるため、より伝熱性を高めることができる。   Further, in the main joining process, when performing friction stir welding, the lid groove 6 so that the plastic fluidized metal flows into the space surrounded by the concave groove 8, the lid plate 10 and the heat medium pipe 20. The widths of the concave groove 8 and the cover plate 10 may be set. Thereby, since the space | gap around the pipe | tube 20 for heat-medium is filled with a metal, heat conductivity can be improved more.

[第二実施形態]
次に、本発明の第二実施形態について説明する。図11に示すように、第二実施形態に係る伝熱板の製造方法は、ベース部材31と蓋板32とを重ね合わせる点で、第一実施形態と主に相違する。
[Second Embodiment]
Next, a second embodiment of the present invention will be described. As shown in FIG. 11, the manufacturing method of the heat transfer plate according to the second embodiment is mainly different from the first embodiment in that the base member 31 and the cover plate 32 are overlapped.

第二施形態に係る伝熱板の製造方法では、準備工程と、凹溝閉塞工程と、仮接合工程と、本接合工程と、矯正工程とを行う。   In the method for manufacturing a heat transfer plate according to the second embodiment, a preparation process, a groove closing process, a temporary bonding process, a main bonding process, and a correction process are performed.

図12に示すように、準備工程は、ベース部材31及び蓋板32を用意する工程である。ベース部材31及び蓋板32は、板状を呈する金属部材である。準備工程では、ベース部材31の表面31aに凹溝40を形成する。凹溝40の断面形状及び平面形状は特に制限されないが、本実施形態では断面視及び平面視がいずれもU字状を呈するように形成する。   As shown in FIG. 12, the preparation step is a step of preparing the base member 31 and the cover plate 32. The base member 31 and the cover plate 32 are plate-shaped metal members. In the preparation step, the groove 40 is formed on the surface 31 a of the base member 31. The cross-sectional shape and the planar shape of the concave groove 40 are not particularly limited, but in the present embodiment, both the sectional view and the planar view are formed in a U-shape.

図13の(a)に示すように、凹溝閉塞工程(閉塞工程)は、ベース部材31の表面31aに蓋板32を載置して凹溝40の上方を覆う工程である。凹溝閉塞工程では、ベース部材31の表面31aと蓋板32の裏面32bとが重ね合わされて重合部J3が形成される。   As shown in FIG. 13A, the ditch closing process (blocking process) is a process of placing the cover plate 32 on the surface 31 a of the base member 31 and covering the top of the ditch 40. In the recessed groove closing step, the surface 31a of the base member 31 and the back surface 32b of the cover plate 32 are overlapped to form the overlap portion J3.

仮接合工程は、重合部J3に対して予備的に接合を行う工程である。仮接合工程は、本実施形態では、ベース部材31及び蓋板32の側面から仮接合用回転ツールHを挿入し、重合部J3に対して摩擦攪拌接合を行う。仮接合工程によって、ベース部材31及び蓋板32の側面には、塑性化領域W0が形成される。   The temporary joining step is a step of performing preliminary joining to the overlapping portion J3. In the present embodiment, in the present embodiment, the temporary bonding rotary tool H is inserted from the side surfaces of the base member 31 and the cover plate 32, and the friction stir welding is performed on the overlapping portion J3. A plasticized region W0 is formed on the side surfaces of the base member 31 and the cover plate 32 by the temporary joining step.

図13の(b)に示すように、本接合工程は、本接合用回転ツールFを用いて重合部J3に対して摩擦攪拌接合を行う工程である。本実施形態では、蓋板32の表面32aから垂直に挿入し、本接合用回転ツールFの攪拌ピンF2の先端をベース部材31に入り込ませる。そして、凹溝40の両側において、凹溝40に沿って本接合用回転ツールFを相対移動させる。このとき、攪拌ピンF2のみがベース部材31及び蓋板32に接触するように摩擦接合を行う。   As shown in FIG. 13B, the main joining step is a step of performing friction stir welding on the overlapping portion J3 by using the main welding rotating tool F. In this embodiment, the front end of the stirring pin F <b> 2 of the rotary tool F for main joining is inserted into the base member 31 by being inserted vertically from the surface 32 a of the lid plate 32. Then, on both sides of the concave groove 40, the main welding rotary tool F is relatively moved along the concave groove 40. At this time, friction bonding is performed so that only the stirring pin F <b> 2 contacts the base member 31 and the cover plate 32.

次に、矯正工程では、ベース部材31及び蓋板32を裏返し、ベース部材31の裏面31b側から矯正用回転ツールGを用いて摩擦攪拌を行う。矯正工程は、第一実施形態と同等であるため、詳細な説明は省略する。   Next, in the correction step, the base member 31 and the cover plate 32 are turned over, and friction stirring is performed from the back surface 31 b side of the base member 31 using the correction rotary tool G. Since the correction process is the same as in the first embodiment, detailed description thereof is omitted.

以上説明した第二実施形態によっても、本接合用回転ツールFのうち攪拌ピンF2のみがベース部材31及び蓋板32に接触することになるので、従来の製造方法に比べて本接合用回転ツールFとの摩擦を軽減することができ、摩擦攪拌装置にかかる負荷を小さくすることができる。すなわち、本実施形態によれば、摩擦攪拌装置への負荷を小さくすることができるため、深い位置にある重合部J3を容易に摩擦攪拌接合することができる。これにより、伝熱板1Aの深い位置にも容易に流路を形成することができる。   Also in the second embodiment described above, only the stirring pin F2 of the main welding rotary tool F comes into contact with the base member 31 and the cover plate 32, so that the main welding rotary tool is compared with the conventional manufacturing method. Friction with F can be reduced, and the load applied to the friction stirrer can be reduced. That is, according to the present embodiment, since the load on the friction stirrer can be reduced, the overlapping portion J3 located at a deep position can be easily friction stir welded. Thereby, a flow path can be easily formed also in the deep position of 1 A of heat exchanger plates.

また、ベース部材31の裏面31bに摩擦攪拌を行ってベース部材31の裏面31b側にも熱収縮を発生させることで、伝熱板1Aの平坦性を高めることができる。   Further, by performing frictional stirring on the back surface 31b of the base member 31 and causing thermal contraction on the back surface 31b side of the base member 31, the flatness of the heat transfer plate 1A can be enhanced.

また、本接合工程を行う前に仮接合工程を行うことにより、本接合工程の際のベース部材31と蓋板32の目開きを防ぐことができる。   Further, by performing the temporary bonding step before the main bonding step, it is possible to prevent the base member 31 and the lid plate 32 from being opened during the main bonding step.

以上本発明の第二実施形態について説明したが、本発明の趣旨に反しない範囲において適宜設計変更が可能である。例えば、本実施形態では、本接合工程において攪拌ピンF2の先端がベース部材31に達するように設定したが、攪拌ピンF2が蓋板10のみに接触し、少なくとも塑性化領域W1がベース部材31に達するように攪拌ピンF2の挿入深さを設定してもよい。   Although the second embodiment of the present invention has been described above, design changes can be made as appropriate without departing from the spirit of the present invention. For example, in the present embodiment, the stirring pin F2 is set so that the tip of the stirring pin F2 reaches the base member 31 in the main joining step, but the stirring pin F2 contacts only the cover plate 10 and at least the plasticized region W1 contacts the base member 31. You may set the insertion depth of the stirring pin F2 so that it may reach.

また、第二実施形態の本接合工程では、蓋板32の表面32aから攪拌ピンF2を挿入して摩擦攪拌接合を行ったが、これに限定されるものではない。本接合工程では、ベース部材31の裏面31bから攪拌ピンF2を挿入して重合部J3に対して摩擦攪拌接合を行ってもよい。この場合は、ベース部材31の裏面31bから攪拌ピンF2を挿入して摩擦攪拌接合を行う本接合工程を行い、蓋板32の表面32aから矯正工程を行う。このようにしても、第二実施形態と略同等の効果を奏することができる。また、この場合であっても、本接合工程において、攪拌ピンF2のみをベース部材31及び蓋板32の両方又はベース部材31のみに接触させた状態で摩擦攪拌を行ってもよい。   In the main joining process of the second embodiment, the stirring pin F2 is inserted from the surface 32a of the lid plate 32 to perform the friction stir welding. However, the present invention is not limited to this. In the main joining process, the stirring pin F2 may be inserted from the back surface 31b of the base member 31, and the friction stir welding may be performed on the overlapping portion J3. In this case, the main joining process of inserting the stirring pin F2 from the back surface 31b of the base member 31 and performing the friction stir welding is performed, and the correction process is performed from the surface 32a of the cover plate 32. Even if it does in this way, there can exist an effect substantially equivalent to 2nd embodiment. Even in this case, in the main joining step, friction stirring may be performed in a state where only the stirring pin F2 is in contact with both the base member 31 and the cover plate 32 or only the base member 31.

[第二実施形態の変形例]
次に、第二実施形態の変形例について説明する。第二実施形態の変形例に係る伝熱板の製造方法は、ベース部材31に大きな窪みを備えた凹部41が形成されている点で第二実施形態と相違する。
[Modification of Second Embodiment]
Next, a modification of the second embodiment will be described. The method for manufacturing a heat transfer plate according to the modification of the second embodiment is different from the second embodiment in that a recess 41 having a large depression is formed in the base member 31.

第二実施形態に係る変形例では、準備工程と、凹部閉塞工程と、仮接合工程と、本接合工程と、矯正工程とを行う。   In the modification according to the second embodiment, a preparation process, a recess closing process, a temporary bonding process, a main bonding process, and a correction process are performed.

図14の(a)に示すように、準備工程は、ベース部材31を用意する工程である。ベース部材31の表面31aに凹部41を形成する。凹部41は、凹溝40よりも十分に広い窪みとなっている。   As shown in FIG. 14A, the preparation process is a process for preparing the base member 31. A recess 41 is formed on the surface 31 a of the base member 31. The recess 41 is a recess that is sufficiently wider than the recess 40.

凹部閉塞工程(閉塞工程)は、ベース部材31の表面31aに蓋板32を載置して凹部41の上方を覆う工程である。凹部閉塞工程では、ベース部材31の表面31aと蓋板32の裏面32bとが重ね合わされて重合部J3が形成される。図14の(b)に示すように、仮接合工程、本接合工程及び矯正工程は、第三実施形態と同等であるため、詳細な説明は省略する。これにより、伝熱板1Bが形成される。   The recess closing process (blocking process) is a process of placing the cover plate 32 on the surface 31 a of the base member 31 and covering the top of the recess 41. In the recess closing step, the front surface 31a of the base member 31 and the back surface 32b of the cover plate 32 are overlapped to form the overlapping portion J3. As shown in FIG. 14B, the provisional joining process, the main joining process, and the correction process are the same as those in the third embodiment, and thus detailed description thereof is omitted. Thereby, the heat exchanger plate 1B is formed.

第二実施形態に係る変形例では、第二実施形態と略同等の効果を奏することができる。また、第二実施形態の変形例によれば、凹溝40よりも大きな凹部41を備えるとともに板厚の大きい蓋板32を載置する場合であっても、伝熱板1Bを容易に形成することができる。   In the modification according to the second embodiment, substantially the same effect as that of the second embodiment can be obtained. Moreover, according to the modification of 2nd embodiment, even if it is a case where the recessed part 41 larger than the recessed groove 40 is provided and the cover plate 32 with a large plate | board thickness is mounted, the heat exchanger plate 1B is formed easily. be able to.

なお、本実施形態では、攪拌ピンF2の先端が、ベース部材31達する位置まで押し込むように設定したが、ベース部材31に達しないように設定する、つまり、攪拌ピンF2と蓋板32のみとが接触する位置まで押し込み、重合部J3を摩擦攪拌するように設定してもよい。このような場合は、攪拌ピンF2と蓋板32との接触によって生じた摩擦熱で、ベース部材31及び蓋板32が塑性流動化されることにより、重合部J3が接合される。   In the present embodiment, the tip of the stirring pin F2 is set so as to be pushed into the position reaching the base member 31, but is set so as not to reach the base member 31, that is, only the stirring pin F2 and the cover plate 32 are provided. You may set so that it may push to the position which contacts and the superposition | polymerization part J3 may be frictionally stirred. In such a case, the base member 31 and the cover plate 32 are plastically fluidized by the frictional heat generated by the contact between the stirring pin F2 and the cover plate 32, thereby joining the overlapping portion J3.

また、本実施形態では、蓋板32の表面32aから本接合用回転ツールFを挿入したが、ベース部材31の裏面31bから本接合用回転ツールFを挿入して、重合部J3を摩擦攪拌するようにしてもよい。この場合であっても、攪拌ピンF2は、ベース部材31及び蓋板32の両方と接触する位置まで押し込んでもよいし、ベース部材31のみと接触する位置まで押し込んで、摩擦攪拌するように設定してもよい。   Further, in the present embodiment, the main welding rotary tool F is inserted from the front surface 32a of the cover plate 32, but the main welding rotary tool F is inserted from the back surface 31b of the base member 31 to friction stir the overlapping portion J3. You may do it. Even in this case, the agitation pin F2 may be pushed to a position where it contacts both the base member 31 and the cover plate 32, or may be pushed to a position where only the base member 31 is contacted, and set so as to be frictionally stirred. May be.

また、第二実施形態及び第二実施形態の変形例における仮接合工程、本接合工程及び矯正工程の後に、各工程で発生したバリを除去するバリ切除工程を行ってもよい。   Moreover, you may perform the burr cutting process which removes the burr | flash which generate | occur | produced at each process after the temporary joining process, the main joining process, and the correction process in 2nd embodiment and the modification of 2nd embodiment.

〔第三実施形態〕
次に、本発明の第三実施形態に係る摩擦攪拌接合方法について説明する。第三実施形態では、凹溝や凹部等の流路を備えていない金属部材同士を接合する点で他の実施形態と相違する。
[Third embodiment]
Next, the friction stir welding method according to the third embodiment of the present invention will be described. The third embodiment is different from the other embodiments in that metal members that are not provided with a channel such as a groove or a recess are joined together.

第三実施形態に係る摩擦攪拌接合方法では、準備工程と、重ね合わせ工程(重合部形成工程)と、仮接合工程と、本接合工程と、矯正工程とを行う。   In the friction stir welding method according to the third embodiment, a preparation process, an overlaying process (polymerization part forming process), a temporary bonding process, a main bonding process, and a correction process are performed.

図15の(a)に示すように、準備工程は、金属部材51,52を用意する工程である。金属部材51,52は、板状の金属部材である。金属部材51,52の種類は、摩擦攪拌可能な金属から適宜選択すればよい。   As shown to (a) of FIG. 15, a preparation process is a process of preparing the metal members 51 and 52. As shown in FIG. The metal members 51 and 52 are plate-shaped metal members. The types of the metal members 51 and 52 may be appropriately selected from metals that can be frictionally stirred.

重ね合わせ工程(重合部形成工程)は、金属部材51,52を重ね合わせる工程である。重ね合わせ工程では、金属部材51の表面51aに、金属部材52の裏面52bを重ね合わせて、重合部J4を形成する。   The overlapping step (overlapping part forming step) is a step of overlapping the metal members 51 and 52. In the overlapping step, the overlap portion J4 is formed by overlapping the back surface 52b of the metal member 52 on the front surface 51a of the metal member 51.

仮接合工程は、重合部J4に対して予備的に接合を行う工程である。仮接合工程は、本実施形態では、金属部材51,52の側面から仮接合用回転ツールHを挿入し、重合部J4に対して摩擦攪拌接合を行う。仮接合工程後、金属部材51,52の側面には塑性化領域W0が形成される。   The temporary bonding step is a step of performing preliminary bonding to the overlapping portion J4. In the present embodiment, in the present embodiment, the temporary bonding rotary tool H is inserted from the side surfaces of the metal members 51 and 52, and the friction stir welding is performed on the overlapping portion J4. After the temporary joining step, a plasticized region W0 is formed on the side surfaces of the metal members 51 and 52.

本接合工程は、本接合用回転ツールFを用いて重合部J4に対して摩擦攪拌接合を行う工程である。本実施形態では、金属部材52の表面52aから垂直に本接合用回転ツールFを挿入し、攪拌ピンF2の先端が金属部材51に入り込むように設定する。また、本接合工程では、攪拌ピンF2のみが金属部材51,52に接触するように設定するとともに、連結部F1を金属部材52に接触させない状態で摩擦攪拌を行う。   The main joining step is a step of performing friction stir welding on the overlapping portion J4 by using the main welding rotating tool F. In the present embodiment, the main welding rotary tool F is inserted vertically from the surface 52 a of the metal member 52, and the tip of the stirring pin F <b> 2 is set to enter the metal member 51. Moreover, in this joining process, while setting only so that the stirring pin F2 may contact the metal members 51 and 52, friction stirring is performed in the state which does not contact the connection part F1 with the metal member 52. FIG.

矯正工程では、金属部材51,52を裏返し、金属部材51の裏面51bに、例えば、矯正用回転ツールGを挿入して摩擦攪拌を行う。矯正工程は、第一実施形態と同等である。これにより、複合板1Cが形成される。   In the correction process, the metal members 51 and 52 are turned over, and for example, the rotation tool G for correction is inserted into the back surface 51b of the metal member 51 to perform friction stirring. The correction process is equivalent to the first embodiment. Thereby, the composite plate 1C is formed.

第三実施形態に係る摩擦攪拌接合方法によれば、内部に流路を設けない複合板1Cが容易に形成される。特に、金属部材52の板厚が大きく、重合部J4が深い位置に位置している場合であっても、攪拌ピンF2のみが金属部材51,52に接触するように設定しているため、従来の製造方法に比べて金属部材51,52と本接合用回転ツールFとの摩擦を軽減することができ、摩擦攪拌装置にかかる負荷を小さくすることができる。これにより、重合部J4が深い位置にある場合であっても、容易に摩擦攪拌接合することができる。   According to the friction stir welding method according to the third embodiment, the composite plate 1 </ b> C that does not have a flow path therein is easily formed. In particular, even when the thickness of the metal member 52 is large and the overlapping portion J4 is located at a deep position, only the stirring pin F2 is set so as to contact the metal members 51 and 52. Compared with this manufacturing method, the friction between the metal members 51 and 52 and the main welding rotary tool F can be reduced, and the load applied to the friction stirrer can be reduced. Thereby, even if it is a case where the superposition | polymerization part J4 exists in a deep position, friction stir welding can be performed easily.

また、矯正工程を行うことで複合板1Cの平坦性を高めることができる。また、仮接合工程を行うことで、本接合工程を行う際に、金属部材51,52間の目開きを防ぐことができる。   Further, the flatness of the composite plate 1C can be improved by performing the correction process. Moreover, by performing a temporary joining process, when performing this joining process, the opening between the metal members 51 and 52 can be prevented.

また、図15の(b)に示すように、本接合工程を行う際に、攪拌ピンF2の先端が金属部材51に達しないようにする、つまり、攪拌ピンF2が金属部材52のみと接触するように設定して摩擦攪拌を行ってもよい。このような場合は、塑性化領域W1と重合部J4とを接触させることで、金属部材51,52同士を接合することができる。つまり、攪拌ピンF2と金属部材52との接触によって生じた摩擦熱で、金属部材51,52が塑性流動化されることにより、重合部J4を接合することができる。   Further, as shown in FIG. 15B, when the main joining process is performed, the tip of the stirring pin F2 is prevented from reaching the metal member 51, that is, the stirring pin F2 is in contact with only the metal member 52. Friction stirring may be performed by setting as described above. In such a case, the metal members 51 and 52 can be joined to each other by bringing the plasticized region W1 and the overlapping portion J4 into contact with each other. That is, the superposed portion J4 can be joined by plastically fluidizing the metal members 51 and 52 by the frictional heat generated by the contact between the stirring pin F2 and the metal member 52.

また、仮接合工程、本接合工程及び矯正工程を行った後に、各工程で発生したバリを切除するバリ切除工程を行ってもよい。   Moreover, after performing the temporary joining process, the main joining process, and the correction process, a burr cutting process for cutting off burrs generated in each process may be performed.

[矯正工程の変形例]
矯正工程に係る摩擦攪拌のルートは、第一実施形態で説明した形態に限定されるものではなく、以下の形態でもよい。図16は、伝熱板の裏面側の平面図であって、(a)は第一変形例を示し、(b)は第二変形例を示し、(c)は第三変形例を示し、(d)は第四変形例を示し、(e)は第五変形例を示し、(f)は第六変形例を示す。
[Modification of correction process]
The route of friction stirring related to the correction process is not limited to the form described in the first embodiment, and the following form may be used. FIG. 16 is a plan view of the back side of the heat transfer plate, where (a) shows a first modification, (b) shows a second modification, (c) shows a third modification, (D) shows a 4th modification, (e) shows a 5th modification, (f) shows a 6th modification.

図16の(a)及び(b)に示す第一変形例及び第二変形例の矯正用回転ツールの軌跡(塑性化領域W2)は、いずれもベース部材2の中心地点j’を囲むように形成されていることを特徴とする。また、第一変形例は、ベース部材2の外形形状に対して相似になるように形成されている。また、図16の(b)に示す第二変形例のように、格子状に形成してもよい。   16A and 16B, the trajectory (plasticization region W2) of the correction rotary tool of the first modification and the second modification each surrounds the center point j ′ of the base member 2. It is formed. The first modification is formed so as to be similar to the outer shape of the base member 2. Moreover, you may form in a grid | lattice form like the 2nd modification shown in FIG.16 (b).

図16の(c)及び(d)に示す第三変形例及び第四変形例の矯正用回転ツールの軌跡(塑性化領域W2)は、いずれもベース部材2の中心地点j’を通過して放射状となるように形成されていることを特徴とする。図16の(c)に示す第三変形例は、中心地点jを始点・終点とするループを複数含み、中心地点j’に対して点対称となるように形成されている。また、第三変形例は、一筆書きの要領で形成することができるため、作業効率を高めることができる。図16の(d)に示す第四変形例は、中心地点j’を通過するとともに、ベース部材2の対角線に対して平行となるように形成されている。   The trajectories (plasticization regions W2) of the correction rotary tools of the third and fourth modifications shown in FIGS. 16C and 16D both pass through the center point j ′ of the base member 2. It is formed so that it may become radial. The third modification shown in FIG. 16C includes a plurality of loops having a center point j as a start point and an end point, and is formed so as to be point-symmetric with respect to the center point j ′. Moreover, since the 3rd modification can be formed in the way of one-stroke writing, work efficiency can be improved. The fourth modified example shown in FIG. 16D is formed so as to pass through the center point j ′ and be parallel to the diagonal line of the base member 2.

図16の(e)及び(f)に示す第五変形例及び第六変形例の矯正用回転ツールの軌跡(塑性化領域W2)は、中心地点j’を通る直線で区分けした領域に、同形状の4つの軌跡がそれぞれ独立して形成されるとともに、中心地点j’を挟んで斜めに対向する軌跡が点対称となるように形成されている。4つの軌跡の形状は、同形状であれば、どのような形状であっても構わない。当該矯正工程の変形例では、第一実施形態を例示して説明したが、当該矯正工程の変形例は、第二、第三実施形態にも適用可能である。   The trajectories (plasticization regions W2) of the correction rotating tools of the fifth and sixth modifications shown in FIGS. 16 (e) and (f) are the same as the regions divided by straight lines passing through the central point j ′. The four trajectories of the shape are formed independently, and the trajectories that are diagonally opposed across the central point j ′ are point-symmetric. The four trajectories may have any shape as long as they have the same shape. In the modification of the correction process, the first embodiment has been described as an example. However, the modification of the correction process can be applied to the second and third embodiments.

1 伝熱板
2 ベース部材
6 蓋溝
8 凹溝
10 蓋板
20 熱媒体用管
31 ベース部材
32 蓋板
51 金属部材
52 金属部材
F 本接合用回転ツール
F2 攪拌ピン
G 矯正用回転ツール
J1 突合部
J2 突合部
J3 重合部
J4 重合部
W1 塑性化領域
W2 塑性化領域
DESCRIPTION OF SYMBOLS 1 Heat-transfer plate 2 Base member 6 Lid groove 8 Recessed groove 10 Lid plate 20 Heat medium pipe 31 Base member 32 Lid plate 51 Metal member 52 Metal member F Rotary tool for main joining F2 Stirring pin G Rotary tool for correction J1 Butting part J2 Butting part J3 Superposition part J4 Superposition part W1 Plasticization area W2 Plasticization area

Claims (10)

ベース部材の表面に開口する凹溝の周囲に形成された蓋溝に、蓋板を挿入する蓋溝閉塞工程と、
前記蓋溝の側壁と前記蓋板の側面との突合部に沿って攪拌ピンを備えた本接合用回転ツールを相対移動させて摩擦攪拌を行う本接合工程と、
矯正用回転ツールを用いて前記ベース部材の裏面から摩擦攪拌を行う矯正工程と、を含み、
前記蓋板は前記ベース部材の前記蓋溝の断面と略同じ矩形断面を呈し、
前記本接合用回転ツールの前記攪拌ピンは、基端部から離間するにつれて先細りになっており、前記攪拌ピンの外周面には螺旋溝が刻設されており、前記螺旋溝を上から下に向かうにつれて左回りに形成する場合は、前記本接合用回転ツールを右回転させ、前記螺旋溝を上から下に向かうにつれて右回りに形成する場合は、前記本接合用回転ツールを左回転させ、
前記本接合工程において、回転した前記攪拌ピンを前記突合部に挿入し、前記攪拌ピンのみを前記ベース部材及び前記蓋板に接触させた状態で摩擦攪拌を行うことを特徴とする伝熱板の製造方法。
A lid groove closing step of inserting a lid plate into the lid groove formed around the concave groove opened on the surface of the base member;
A main joining step in which friction stir is performed by relatively moving a rotary tool for main joining provided with a stirring pin along the abutting portion between the side wall of the lid groove and the side surface of the lid plate;
A correction step of performing frictional stirring from the back surface of the base member using a correction rotating tool,
The lid plate has a rectangular cross section substantially the same as the cross section of the lid groove of the base member;
The stirring pin of the rotating tool for main joining is tapered as it is separated from the base end portion, and a spiral groove is formed on the outer peripheral surface of the stirring pin, and the spiral groove is arranged from the top to the bottom. When forming counterclockwise as it goes, rotate the main welding rotary tool to the right, and when forming the spiral groove clockwise from top to bottom, rotate the main welding rotary tool to the left,
In the main joining step, the rotated stirring pin is inserted into the abutting portion, and friction stirring is performed in a state where only the stirring pin is in contact with the base member and the lid plate. Production method.
ベース部材の表面に開口する蓋溝の底面に形成された凹溝に、熱媒体用管を挿入する熱媒体用管挿入工程と、
前記蓋溝に蓋板を挿入する蓋溝閉塞工程と、
前記蓋溝の側壁と前記蓋板の側面との突合部に沿って攪拌ピンを備えた本接合用回転ツールを相対移動させて摩擦攪拌を行う本接合工程と、
矯正用回転ツールを用いて前記ベース部材の裏面から摩擦攪拌を行う矯正工程と、を含み、
前記蓋板は前記ベース部材の前記蓋溝の断面と略同じ矩形断面を呈し、
前記本接合用回転ツールの前記攪拌ピンは、基端部から離間するにつれて先細りになっており、前記攪拌ピンの外周面には螺旋溝が刻設されており、前記螺旋溝を上から下に向かうにつれて左回りに形成する場合は、前記本接合用回転ツールを右回転させ、前記螺旋溝を上から下に向かうにつれて右回りに形成する場合は、前記本接合用回転ツールを左回転させ、
前記本接合工程において、回転した前記攪拌ピンを前記突合部に挿入し、前記攪拌ピンのみを前記ベース部材及び前記蓋板に接触させた状態で摩擦攪拌を行うことを特徴とする伝熱板の製造方法。
A heat medium tube insertion step of inserting the heat medium tube into the groove formed in the bottom surface of the lid groove opened on the surface of the base member;
A lid groove closing step of inserting a lid plate into the lid groove;
A main joining step in which friction stir is performed by relatively moving a rotary tool for main joining provided with a stirring pin along the abutting portion between the side wall of the lid groove and the side surface of the lid plate;
A correction step of performing frictional stirring from the back surface of the base member using a correction rotating tool,
The lid plate has a rectangular cross section substantially the same as the cross section of the lid groove of the base member;
The stirring pin of the rotating tool for main joining is tapered as it is separated from the base end portion, and a spiral groove is formed on the outer peripheral surface of the stirring pin, and the spiral groove is arranged from the top to the bottom. When forming counterclockwise as it goes, rotate the main welding rotary tool to the right, and when forming the spiral groove clockwise from top to bottom, rotate the main welding rotary tool to the left,
In the main joining step, the rotated stirring pin is inserted into the abutting portion, and friction stirring is performed in a state where only the stirring pin is in contact with the base member and the lid plate. Production method.
前記本接合工程の前に、前記突合部を仮接合する仮接合工程を含むことを特徴とする請求項1又は請求項2に記載の伝熱板の製造方法。   The method for manufacturing a heat transfer plate according to claim 1, further comprising a temporary bonding step of temporarily bonding the abutting portions before the main bonding step. ベース部材の表面に開口する凹溝又は凹部を覆うように、ベース部材の表面に、表面及び裏面が平坦な蓋板を重ね合わせる閉塞工程と、
前記蓋板の表面から攪拌ピンを備えた本接合用回転ツールを挿入し、前記ベース部材の表面と前記蓋板の裏面との重合部に沿って前記本接合用回転ツールを相対移動させる本接合工程と、
矯正用回転ツールを用いて前記ベース部材の裏面から摩擦攪拌を行う矯正工程と、を含み、
前記本接合用回転ツールの前記攪拌ピンは、基端部から離間するにつれて先細りになっており、前記攪拌ピンの外周面には螺旋溝が刻設されており、前記螺旋溝を上から下に向かうにつれて左回りに形成する場合は、前記本接合用回転ツールを右回転させ、前記螺旋溝を上から下に向かうにつれて右回りに形成する場合は、前記本接合用回転ツールを左回転させ、
前記本接合工程では、前記攪拌ピンのみを前記ベース部材と前記蓋板の両方、又は、前記蓋板のみに接触させた状態で前記重合部の摩擦攪拌を行うことを特徴とする伝熱板の製造方法。
A clogging step in which a cover plate having a flat front surface and a back surface is overlaid on the surface of the base member so as to cover the concave groove or the concave portion opened on the surface of the base member;
A main joining rotary tool having a stirring pin is inserted from the surface of the lid plate, and the main joining rotary tool is relatively moved along the overlapping portion between the surface of the base member and the back surface of the lid plate. Process,
A correction step of performing frictional stirring from the back surface of the base member using a correction rotating tool,
The stirring pin of the rotating tool for main joining is tapered as it is separated from the base end portion, and a spiral groove is formed on the outer peripheral surface of the stirring pin, and the spiral groove is arranged from the top to the bottom. When forming counterclockwise as it goes, rotate the main welding rotary tool to the right, and when forming the spiral groove clockwise from top to bottom, rotate the main welding rotary tool to the left,
In the main joining step, the superposition part is frictionally stirred in a state where only the stirring pin is in contact with both the base member and the lid plate or only the lid plate. Production method.
ベース部材の表面に開口する凹溝又は凹部を覆うように、ベース部材の表面に、表面及び裏面が平坦な蓋板を重ね合わせる閉塞工程と、
前記ベース部材の裏面から攪拌ピンを備えた本接合用回転ツールを挿入し、前記ベース部材の表面と前記蓋板の裏面との重合部に沿って前記本接合用回転ツールを相対移動させる本接合工程と、
矯正用回転ツールを用いて前記蓋板の表面から摩擦攪拌を行う矯正工程と、を含み、
前記本接合用回転ツールの前記攪拌ピンは、基端部から離間するにつれて先細りになっており、前記攪拌ピンの外周面には螺旋溝が刻設されており、前記螺旋溝を上から下に向かうにつれて左回りに形成する場合は、前記本接合用回転ツールを右回転させ、前記螺旋溝を上から下に向かうにつれて右回りに形成する場合は、前記本接合用回転ツールを左回転させ、
前記本接合工程では、前記攪拌ピンのみを前記ベース部材と前記蓋板の両方、又は、前記ベース部材のみに接触させた状態で前記重合部の摩擦攪拌を行うことを特徴とする伝熱板の製造方法。
A clogging step in which a cover plate having a flat front surface and a back surface is overlaid on the surface of the base member so as to cover the concave groove or the concave portion opened on the surface of the base member;
A main joining rotary tool having a stirring pin is inserted from the back surface of the base member, and the main joining rotary tool is relatively moved along the overlapping portion between the surface of the base member and the back surface of the lid plate. Process,
A correction step of performing frictional stirring from the surface of the lid plate using a rotation tool for correction, and
The stirring pin of the rotating tool for main joining is tapered as it is separated from the base end portion, and a spiral groove is formed on the outer peripheral surface of the stirring pin, and the spiral groove is arranged from the top to the bottom. When forming counterclockwise as it goes, rotate the main welding rotary tool to the right, and when forming the spiral groove clockwise from top to bottom, rotate the main welding rotary tool to the left,
In the main joining step, the superposition part is frictionally stirred in a state where only the stirring pin is in contact with both the base member and the cover plate or only the base member. Production method.
前記本接合工程の前に、前記重合部を仮接合する仮接合工程を含むことを特徴とする請求項4又は請求項5に記載の伝熱板の製造方法。   The method for manufacturing a heat transfer plate according to claim 4, further comprising a temporary bonding step of temporarily bonding the overlapped portion before the main bonding step. 前記本接合工程の終了後、前記本接合用回転ツールの摩擦攪拌によって生じたバリを切除するバリ切除工程を含むことを特徴とする請求項1乃至請求項6のいずれか一項に記載の伝熱板の製造方法。   The transmission according to any one of claims 1 to 6, further comprising a burr cutting step of cutting a burr generated by frictional stirring of the rotary tool for main bonding after the main bonding step. Manufacturing method of hot plate. 攪拌ピンを備えた本接合用回転ツールを用いて二つの金属部材を接合する内部に流路を設けない複合板の製造方法であって、
一方の前記金属部材の表面と他方の前記金属部材の裏面とを重ね合わせて重合部を形成する重合部形成工程と、
他方の前記金属部材の表面から回転した前記本接合用回転ツールを挿入し、一方の前記金属部材の表面と他方の前記金属部材の裏面との前記重合部に沿って前記本接合用回転ツールを相対移動させる本接合工程と、
矯正用回転ツールを用いて一方の金属部材の裏面から摩擦攪拌を行う矯正工程と、を含み、
前記本接合用回転ツールの前記攪拌ピンは、基端部から離間するにつれて先細りになっており、前記攪拌ピンの外周面には螺旋溝が刻設されており、前記螺旋溝を上から下に向かうにつれて左回りに形成する場合は、前記本接合用回転ツールを右回転させ、前記螺旋溝を上から下に向かうにつれて右回りに形成する場合は、前記本接合用回転ツールを左回転させ、
前記本接合工程では、前記攪拌ピンのみを一方の前記金属部材と他方の前記金属部材の両方、又は、他方の前記金属部材のみに接触させた状態で前記重合部の摩擦攪拌を行うことを特徴とする内部に流路を設けない複合板の製造方法。
A method of manufacturing a composite plate in which a flow path is not provided in an interior for joining two metal members using a main joining rotary tool equipped with a stirring pin,
A superposition part forming step of superposing the front surface of one metal member and the back surface of the other metal member to form a superposition part;
The main welding rotary tool rotated from the surface of the other metal member is inserted, and the main welding rotary tool is inserted along the overlapping portion between the surface of the one metal member and the back surface of the other metal member. A main joining process for relative movement ;
A correction step of performing friction stir from the back of one of the metal member by using the orthodontic rotating tool, only including,
The stirring pin of the rotating tool for main joining is tapered as it is separated from the base end portion, and a spiral groove is formed on the outer peripheral surface of the stirring pin, and the spiral groove is arranged from the top to the bottom. When forming counterclockwise as it goes, rotate the main welding rotary tool to the right, and when forming the spiral groove clockwise from top to bottom, rotate the main welding rotary tool to the left,
In the main joining step, friction stir of the overlapping portion is performed in a state where only the stirring pin is in contact with both the one metal member and the other metal member or only the other metal member. The manufacturing method of the composite board which does not provide a flow path inside .
前記本接合工程の前に、前記重合部を仮接合する仮接合工程を含むことを特徴とする請求項8に記載の内部に流路を設けない複合板の製造方法。 The method for manufacturing a composite plate according to claim 8, further comprising a temporary bonding step of temporarily bonding the overlapped portion before the main bonding step. 前記本接合工程の終了後、前記本接合用回転ツールの摩擦攪拌によって生じたバリを切除するバリ切除工程を含むことを特徴とする請求項8又は請求項9に記載の内部に流路を設けない複合板の製造方法。 10. The flow path is provided inside according to claim 8, further comprising a burr cutting step of cutting a burr generated by friction stirring of the main welding rotary tool after the main bonding step. No composite board manufacturing method.
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