SI9300320A - Method and apparatus for drying and/or burning the bricks - Google Patents
Method and apparatus for drying and/or burning the bricks Download PDFInfo
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- SI9300320A SI9300320A SI9300320A SI9300320A SI9300320A SI 9300320 A SI9300320 A SI 9300320A SI 9300320 A SI9300320 A SI 9300320A SI 9300320 A SI9300320 A SI 9300320A SI 9300320 A SI9300320 A SI 9300320A
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- bricks
- firing
- air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
- F26B21/022—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure with provisions for changing the drying gas flow pattern, e.g. by reversing gas flow, by moving the materials or objects through subsequent compartments, at least two of which have a different direction of gas flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
- F26B21/022—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure with provisions for changing the drying gas flow pattern, e.g. by reversing gas flow, by moving the materials or objects through subsequent compartments, at least two of which have a different direction of gas flow
- F26B21/028—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure with provisions for changing the drying gas flow pattern, e.g. by reversing gas flow, by moving the materials or objects through subsequent compartments, at least two of which have a different direction of gas flow by air valves, movable baffles or nozzle arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any preceding group
- F27B17/0016—Chamber type furnaces
- F27B17/0041—Chamber type furnaces specially adapted for burning bricks or pottery
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/02—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
- F27B9/021—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces having two or more parallel tracks
- F27B9/022—With two tracks moving in opposite directions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/3005—Details, accessories, or equipment peculiar to furnaces of these types arrangements for circulating gases
- F27B9/3011—Details, accessories, or equipment peculiar to furnaces of these types arrangements for circulating gases arrangements for circulating gases transversally
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2210/00—Drying processes and machines for solid objects characterised by the specific requirements of the drying good
- F26B2210/02—Ceramic articles or ceramic semi-finished articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Drying Of Solid Materials (AREA)
- Tunnel Furnaces (AREA)
- Processing Of Solid Wastes (AREA)
- Furnace Details (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
Description
Wienerberger Ziegelindustrie AktiengesellschaftWienerberger Ziegelindustrie Aktiengesellschaft
Postopek in naprava za sušenje in/ali žganje opečnih surovcevProcess and apparatus for drying and / or firing brick blanks
Izum se nanaša na postopek in napravo za sušenje in/ali žganje opečnih surovcev.The invention relates to a process and apparatus for drying and / or firing brick blanks.
Kot je običajno, sušijo opečne surovce tako, da surovce, naložene na paleto druge nad druge v mnogih plasteh, prepeljejo v sušilnik. S to, za sušenje neugodno razporeditvijo je zvezana potreba po mnogo energije in časa, da je v celoti posušena tudi najbolj notranja opeka, če do tega stanja sploh pride. Tudi žganje sušenih opečnih surovcev se v splošnem izvaja na ta način in terja prav tako visok vložek energije in časa.As usual, they dry brick blanks by transporting blanks stacked on top of each other in many layers to a dryer. The unfavorable arrangement for drying is associated with the need for a great deal of energy and time to completely dry even the innermost brick, if any. The firing of dried brick blankets is also generally carried out in this manner and requires a high investment of energy and time.
Znano je, da ima opečni surovec kot tak v odvisnosti od svoje kemične, mineraloške in keramične sestave in svoje zgradbe s temi podatki opredeljeno trajanje sušenja in žganja, katerega se ne da skrajšati z nikakršno manipulacijo.Depending on its chemical, mineralogical and ceramic composition and its structure, the brick blank as such is known to have a defined drying and firing duration, which cannot be reduced by any manipulation.
Da ne bi torej bili prisiljeni prekoračiti ta čas, je treba izbrati drugo, ne vsakdanje uporabljeno in z zgoraj omenjenimi pomanjkljivostmi spremljano ureditev opek, prednostno v eni plasti.Therefore, in order not to be forced to exceed this time, it is necessary to choose a different, not commonly used and with the aforementioned disadvantages accompanied by the arrangement of bricks, preferably in one layer.
Spis DE-C3 27 58 847 kaže napravo za kontinuirno izdelavo žganih opečnih oblikovancev, pri čemer sta v ohišju drug nad drugo razporejena tunelski sušilnik in tunelska žgalna peč in oblikovanci potujejo skozi sušilnik in peč v protitočnem principu. Oblikovanci so pri tem na transportnih napravah razporejeni enoplastno, da se zlasti pri obratovanju z oblikovanci, naloženimi drugi nad drugimi, izognejo pogostim poškodbam pri premeščanju iz sušilnega območja v žgalno. S to ureditvijo naj se torej predvsem minimira izmet, saj oblikovanci ostanejo na enem in istem vozu v celotnem trajanju sušenja in žganja.File DE-C3 27 58 847 shows a device for the continuous manufacture of calcined brick moldings, with a tunnel dryer and tunnel kiln and moldings arranged through the dryer and counterflow furnace in a housing above each other. The molds are arranged in a single layer on the conveyors in order to avoid frequent damage when moving from the drying area to the firing chamber, especially when operating with molds stacked on top of the others. This arrangement should therefore primarily minimize ejection, since molders remain on the same cart for the duration of drying and firing.
Tovrstna naprava seveda v skladu s ciljem uporablja za žgalno območje zgrajene vozove, ki so predvsem zamotano zasnovani, da vzdržijo visoke nastopajoče temperature, tudi za sušilno fazo. Tako pa ta naprava že spet deluje stroškovno intenzivneje kot bi se predpostavljalo, saj je izdelava takih vozov draga in za transport le-teh v sušilni coni je potreben prekomeren vložek energije.Of course, this type of device, according to the purpose, uses carts built for the firing zone, which are primarily intricately designed to withstand high running temperatures, including for the drying phase. Thus, this device is again operating at a more cost-intensive rate than would be expected, since the manufacture of such carts is expensive and excessive energy input is required to transport them in the drying zone.
Naloga predloženega izuma je, minimirati za žganje in/ali sušenje potrebnih količin zraka in upoštevati s kemično in keramično sestavo in zgradbo surovca določene fizikalne meje glede trajanja sušenja in žganja surovca samega pri sušenju in žganju mnogih surovcev v avtomatskem obratu.It is an object of the present invention to minimize the amount of air required for burning and / or drying, and to observe, by chemical and ceramic composition and workpiece structure, certain physical limits as to the duration of drying and firing of the workpiece itself during drying and firing of many workpieces in an automatic plant.
Nadaljnja naloga izuma je, drastično zmanjšati porabo energije in z boljšo izrabo fizikalnih meja zraka minimirati tokove zračnih mas.It is a further object of the invention to drastically reduce energy consumption and to minimize air mass flows by better utilization of physical air limits.
Nadalje si izum zastavlja kot nalogo, zmanjšati emisije in ustvariti vzdrževalno nezahtevno napravo za sušenje in žganje opečnih surovcev.Furthermore, the invention is intended to reduce emissions and create a maintenance-free device for drying and firing brick blanks.
Izum reši nalogo s tem, da razporedimo vsak surovec zase tako in v takem medsebojnem razmiku do drugih surovcev na transportnem sredstvu za sušenje in/ali žganje, da se vsi surovci pri sušenju in/ali žganju obnašajo kot posamični kamni.The invention solves the problem by arranging each blank for itself and at such intervals to the other blank on the conveyor for drying and / or firing that all the blanks behave as single stones during drying and / or firing.
Postopek po izumu omogoča z omenjeno ureditvijo surovcev, da s surovino in zgradbo ni treba vnaprej danega minimalnega trajanja prekoračiti niti pri sušenju niti pri žganju in opeke zapuščajo napravo nepoškodovane in povsem suhe in žgane, pri čemer se seveda srečamo z zmanjšanjem količin zraka, ki jih je treba uporabiti v ta namen, in v zvezi s tem z zmanjšanjem emisij, iz česar spet sledi zmanjšanje skupne investicije za napravo.The method according to the invention enables the above-mentioned arrangement of the workpieces to prevent the raw material and the structure from exceeding a predetermined minimum duration, neither in drying nor in firing, and the bricks leaving the unit intact and completely dry and calcined, which naturally results in the reduction of the amounts of air should be used for this purpose, and in this regard by reducing emissions, which again results in a reduction in the total investment for the installation.
Postopek po izumu se uporablja predvsem pri sušenju in/ali žganju opek s pokončnimi luknjami (pokončnolukenjskih opek), pri čemer vsak surovec zase tako razporedimo v eni plasti na transportnem sredstvu za sušenje in/ali žganje, da surovce razporedimo v nize, pri čemer se vsaj pri sušenju s pomočjo razmika med nizi oblikujejo kanali izmenično za dovod in odvod zraka.The method according to the invention is mainly used for drying and / or firing bricks with upright holes (vertical bricks), each of which is arranged in one layer on a conveyor for drying and / or firing, in order to arrange the workpieces into strings. at least when drying by means of string spacing, channels are formed alternately for air inlet and outlet.
Opeke so lahko tako enakomerno oblivane z zrakom, pri čemer se zrak tako pri sušenju kot tudi pri žganju potiska skozi pokončne luknje.The bricks can thus be evenly coated with air, pushing the air through the upright holes when drying and firing.
Postopek je nadalje prednostno značilen po tem, da razmik surovcev drugega do drugega v enem nizu izberemo manjšega od ali največ enakega štirikratniku debeline stene zunanje lupine votlaka.The method is further preferably characterized by the fact that the spacing of the workpieces from one to the other in one set is chosen less than or at most equal to four times the thickness of the outer shell wall of the weft.
S tem pride do simetričnega oblivanja posameznih opek z zrakom in izognemo se nastanku enostranskega sesalnega učinka, kar bi spet utegnilo vodilti k neenakomerni obdelavi opek.This causes the individual bricks to be symmetrically covered with air and one-sided suction effect is avoided, which could again lead to uneven treatment of the bricks.
Predvsem je pri tem prednostno, da presek zraka med surovci izberemo na vseh oblivanih straneh v bistvu enako velikega.Above all, it is preferred that the cross-sectional area of the billets be selected at substantially the same size on all the poured sides.
Postopek je nadalje značilen po tem, da pokončnolukenjske opeke razporedimo s prečno na transportno smer ali v transportni smeri ali tudi pokončno na transportno smer potekajočimi pokončnimi luknjami.The process is further characterized in that the vertical bricks are arranged transversely to the transport direction or in the transport direction, or also to the upright holes extending upright to the transport direction.
Vsaka od teh izbranih smeri prinaša za prepihavanje oz. oblivanje opek posebne prednosti in zagotavlja hitro in popolno sušenje oz. žganje opek.Each of these chosen directions brings for a blow-out or. Brick casting is of special advantage and provides fast and complete drying or drying. firing bricks.
Zlasti je prednostno tudi, da organizacijo urejanja opek izbiramo enako tako za sušenje kot tudi za žganje. To pomeni predvsem časovni prihranek, saj pri izvedbi tako sušenja kot tudi žganja ni potrebna nikakršna sprememba ureditve in postopek je kompaktno izvedljiv.It is also particularly advantageous to choose the organization of the arrangement of the bricks equally for drying and firing. This means, above all, time savings, since no drying or firing is necessary to change the arrangement and the process is compactly feasible.
Nadaljnja značilnost postopka je, da kanalom izmenično prirejamo sredstva za skoznje potiskanje zraka oz. za odsesavanje zraka skozi oz. iz vodoravno razporejenih pokončnih lukenj.A further feature of the process is that the channels are alternately adjusted for means of pushing air through the channels. to suck air through or. from horizontally spaced upright holes.
Tudi to preusmerjanje zraka in njegova s tem strogo predpisana smer pretakanja skozi pokončne luknje jamči prednostno in popolno sušenje opek, saj so te popolno oblivane in prepihovane z zrakom.Also, this diversion of air and its strictly prescribed direction of flow through upright holes guarantee the preferential and complete drying of the bricks, since they are completely poured and blown with air.
Prednostno v kanale med pokončnolukenjskimi opekami tudi potiskamo pri žganju opek od gorilnikov prihajajoče vroče pline, pri čemer zrak gorilnikov lahko vodimo tudi dodatno še bočno na pokončnolukenjske opeke, daje žganje še hitrejše. To vpihavanje in odsesavanje zraka je primerno seveda predvsem tedaj, če so pokončnolukenjske opeke razporejene v transportni smeri transportnega sredstva oz. prečno nanjo.Preferably, the incoming hot gases are pushed into the ducts between the upper-bricks, while the air of the burners can also be directed laterally to the upper-bricks, which makes firing even faster. This suction and suction of air is, of course, appropriate especially if the erect bricks are arranged in the transport direction of the means of transport. transverse to it.
Pri ureditvi opek z navpično na smer transportiranja potekajočimi pokončnimi luknjami se pri sušenju in žganju prednostno v sosednih nizih opek vodijo skozi pokončne luknje protitočni tokovi zraka oz. vročih plinov.When arranging bricks with vertically perpendicular upright holes, the counter-currents of air or air flow through the upright holes, preferably through adjacent holes, through drying and firing. hot gases.
Prednostno pri tem v sosednih nizih opek skozi pokončne luknje vodimo protitočne tokove zraka oz. vročih plinov.Preferably, in the adjacent arrays of bricks, through the upright holes, we run counter-currents of air or. hot gases.
Pri tem isti zrak prepihava vsaj dva niza opek, prednostno teče zrak sušilnika oz. tok vročih plinov skozi več nizov opek, prednostno skozi ves transportni takt.In doing so, the same air blows at least two sets of bricks; the flow of hot gases through several sets of bricks, preferably throughout the entire transport stroke.
Po izumu poteka sušenje kot tudi žganje v isti transportni smeri, kar je zlasti pomembno za vlaganje kot tudi za odvzemanje opek, saj je s tem postopkovnim korakom možen nadzor teh operacij z enega mesta tudi od enega samega človeka.According to the invention, drying as well as firing is carried out in the same transport direction, which is especially important for investing as well as for removing bricks, since this process step enables the control of these operations from one place and from a single person.
Po izumu je nadalje predvideno, da se zrak sušilnika oz. vroči plini, ki prihajajo od gorilnikov, po odsekih kondicionirajo.According to the invention it is further contemplated that the air of the dryer or the dryer. hot gases coming from the burners are conditioned by sections.
Ker se po izumu vsaka opeka v zložku obravnava kot posamični kamen, se da delati z manj zraka in tega bolje izkoristiti, t.j., delati se da bolj v vlažnem, do 10 do 20% pod rosiščem. Z vidika stopnje nasičenosti gremo lahko vse do fizikalnih meja zraka.Since, according to the invention, each brick in the joint is treated as a single stone, it is possible to work with less air and make better use of it, i.e., to work more in moist, up to 10 to 20% below the dew point. In terms of saturation, we can go all the way to the physical limits of the air.
Tu gre zdaj za tako vodenje, da sušilni kanal delimo na odseke ali cone, pri čemer na primer ena cona ustreza ravno enemu vozu. Zrak, ki ga je treba uporabiti na cono, se pripravi v mešalni komori, v katero od spredaj dovajamo vlažen zrak in od zadaj vroč zrak in ju mešamo.This is now about managing such that the drying channel is divided into sections or zones, for example, one zone corresponds to exactly one train. The air to be applied to the zone is prepared in a mixing chamber into which moist air is supplied from the front and hot air from the rear and mixed.
Na tak način se porabi manj zraka in s tem so emisije manjše.This way, less air is consumed and emissions are reduced.
Kondicioniranje po odsekih se seveda izvaja tudi pri žganju in pri tem lahko delamo z globljimi temperaturami, saj se da ustrezne temperature privesti bliže minimalni vrednosti, ki se uporablja za dosego dokončnega žganja sredice opeke.Section conditioning is, of course, also applied to firing, whereby deeper temperatures can be employed, since the corresponding temperatures can be brought closer to the minimum value used to achieve the final firing of the brick core.
Tako se izognemo skoznjemu pretakanju v vzdolžni smeri skozi kanale peči po stanju tehnike in prednostno se dobijo cone, v katerih prevladujejo prečni tokovi.This avoids the through-flow in the longitudinal direction through the furnace ducts according to the state of the art, and preferably obtain zones dominated by transverse currents.
Postopek po izumu je nadalje značilen po tem, da se zrak za sušenje in/ali vroči plini, ki prihajajo od gorilnikov, dovajajo vsakokrat z obeh koncev zračnega kanala oz. kanala za dovod in/ali odvod vročih plinov, pri čemer sta vstopni hitrosti sušilnega zraka oz. vročih plinov, ki se dovajajo v medsebojno drug nasproti drugemu ležeča konca kanala, različni.The process according to the invention is further characterized in that the drying air and / or hot gases coming from the burners are each supplied from both ends of the air duct or. ducts for the supply and / or exhaust of the hot gases, wherein the inlet velocities of the drying air and / or hot gases that are fed into each other by the ends of the duct, different.
S tem lahko pride do uravnavanja hitrosti toka zraka po razporeditvi opek in je to uravnavanje v določenih območjih tudi vnaprej izbirno.This can control the flow of air after the arrangement of the bricks, and this adjustment is also optional in certain areas.
Izum se nanaša tudi na napravo za izvedbo postopka, s sušilnikom z vsaj enim kanalom sušilnika in prednostno z žgalno pečjo, pri čemer so vsaj v kanalu sušilnika vsakokrat razporejena v taktih gibljiva transportna sredstva za sušenje kot tudi v danem primeru v žgalnem kanalu žgalne peči transportna sredstva za žganje za sprejem surovcev.The invention also relates to a device for carrying out the process, with a dryer having at least one channel of the dryer and preferably with a kiln, wherein at least in the channel of the kiln are arranged in a tactile manner the moving vehicles for drying as well as in the case of the kiln of the kiln. firing agents for receiving blankets.
Naloga izuma je, napraviti to napravo v primerjavi z običajnimi napravami kar se da majhno in s tem zmanjšati čas za njeno postavitev in stroške izdelave. Razen tega naj bo naprava zasnovana tako, da bo preprosta za vzdrževanje, da bi se tako izognili pri poškodbah običajnim časom zagona in ustavljanja takih naprav, ki lahko pogojujejo zastoj naprave do meseca dni in s tem povzročajo visoke stroške.It is an object of the invention to make this device as small as possible in comparison with conventional devices, thereby reducing the time for its installation and the cost of manufacture. In addition, the device should be designed to be easy to maintain, avoiding damage to the normal start-up and shut-down times of such devices, which can cause the device to shut down for up to a month, causing high costs.
Predloženi izum reši to nalogo s tem, da sta kanal sušilnika in prednostno žgalna peč razporejena tako, da ležita drug poleg druge, da se transportna sredstva pri sušenju oz. žganju opek gibljejo smerno enako, tako da oskrbovanje kanala sušilnika in v danem primeru žgalnega kanala poteka z ene strani, in da so v sušilniku šobe za dovod oz. odvod zraka razporejene izmenično oz. v žgalni peči gorilniki razporejeni v vrsti.The present invention accomplishes this task by arranging the dryer duct and, preferably, the firing furnace so that they lie adjacent to each other so that the transport means during drying and / or drying. the firing bricks move in the same direction, so that the supply of the dryer duct and, in the case of the firing duct, runs from one side, and that there are nozzles for the inlet and / or nozzle in the dryer. air outlet arranged alternately or respectively. in a kiln, the burners are arranged in a row.
Nadalje je po izumu predvideno, da sušilnik obsega dva drug nad drugim razporejena, medsebojno ločena predkanala in tunelska peč obsega dva drug nad drugim ležeča, medsebojno ločena žgalna kanala.It is further contemplated according to the invention that the dryer comprises two pre-arranged spaced apart channels and a tunnel furnace comprising two firing channels adjacent to one another.
Po nadaljnjih izvedbenih primerih je pod predkanalom ali predkanaloma predviden povratni kanal za obloženo transportno sredstvo za sušenje, in vzporedno s tunelsko pečjo, toda izven nje, je predviden povratni vod za obloženo transportno sredstvo za žganje.In further embodiments, a return channel for a coated drying vehicle is provided below the pre-channel or pre-channels, and parallel to the tunnel furnace, but outside it, a return line for the coated firing medium is provided.
Po izumu vnaprej dana smer gibanja transportnih sredstev omogoča prednostno pozicioniranje strežnega osebja na eni sami strani naprave in s tem tako enostaven nadzor polnjenja kot tudi prekladanja sušenih opek na transportna sredstva za žganje. V primeru počenja opeke se le-to lahko zazna. Po drugi strani se že žgana opeka med vračalnim transportom že lahko ohladi. Po tej zasnovi se pakirno mesto za opeke prav tako nahaja na tej strani naprave in le-to zato leži tudi v vidnem polju streženga osebja, katerega številčnost se s tem lahko močno zmanjša.According to the invention, the predetermined direction of movement of the means of transport makes it possible to prioritize the positioning of the attendants on one side of the device, thereby providing easy control of the filling as well as the transfer of the dried bricks to the vehicles for firing. In the case of cracking the brick, it can be detected. On the other hand, the already burnt brick can already be cooled during return transport. According to this design, the brick packing area is also located on this side of the device and therefore lies within the field of view of the service personnel, whose abundance can be greatly reduced.
Transportna sredstva za opeke same so narejena iz voz, jermenov, zračnih blazin ali palic.The bricks themselves are made of carts, straps, airbags or sticks.
Po izumu ima transportno sredstvo za žganje lahko dno za sprejem opek, pri čemer so med opekami v kanalih razporejene v smeri stropa kanala ožeče se in v bistvu obrnjen V tvoreče vodilne naprave.According to the invention, the firing conveyor may have a bottom for receiving bricks, between which the bricks in the ducts are arranged in the direction of the ceiling of the duct and are narrowed and essentially turned into forming guiding devices.
S temi, prednostno iz šamota narejenimi vodilnimi napravami se prisili smer zračnega toka, pri čemer to ureditev vgradimo predvsem tedaj, ko so pokončne luknje razporejene v transportni smeri ali prečno nanjo.These guiding elements, preferably made from clam, are forced by the direction of the air flow, this arrangement being installed especially when the upright holes are arranged in or in the transport direction.
Po drugem izvedbenem primeru so v zgornjem območju sušilnika izmenično predvidena na medsebojnem razmiku razporejena sesalna oz. tlačna telesa, pri čemer so ta sesalna oz. tlačna telesa spustljiva in spet dvigljiva v danem primeru v smeri kanalov med opekami.According to another embodiment, the suction and / or intake intervals are provided alternately provided at a distance between them in the upper area of the dryer. pressure bodies, these being suction or. pressure bodies lower and again liftable in the given case in the direction of the channels between the bricks.
Sesalna oz. tlačna telesa sama so po izumu zasnovana kot z vodom za dovod oz. sesanje zraka, razporejenim v njihovem zgornjem območju, opremljena četverokotna votla telesa, ki imajo na nasproti ležečih stranskih ploskvah odprtine za izstop oz. vstop zraka.Suction or. The pressure bodies themselves are designed according to the invention as a supply line or a supply line. suction of air arranged in their upper region, equipped with four-hollow hollow bodies, which have openings for exiting or exiting on opposite side surfaces. air intake.
S to ureditvijo je torej ustvarjena nadaljnja možnost za direktno prepihavanje pokončnih lukenj.This arrangement, therefore, creates a further possibility for direct inflating of upright holes.
Po nadaljnjem izvedbenem primeru je nad opekami razporejen pokrov, ki ima razporke za prestop sesalnih oz. tlačnih teles.According to a further embodiment, a cover is arranged above the bricks, which has spacers for the intersection of the suction or. of pressure bodies.
Po nadaljnji izvedbi so šobe za dovod oz. odvod zraka pri sušenju in/ali gorilniki pri žganju v vsakem transportnem taktu razporejeni v območju kanalov, narejenih med opekami, za tvorbo zračne stene oz. stene vročih plinov. S tem je prav tako zajamčeno prednostno prepihavanje pokončnih lukenj in enakomerno sušenje oz. žganje opek.After further implementation, the nozzles for the inlet or air outlet for drying and / or burners for firing in each transport cycle arranged in the area of ducts made between bricks for the formation of an air wall or. hot gas walls. This also guarantees the advantage of inflating upright holes and evenly drying them. firing bricks.
Pri ureditvi pokončnih lukenj navpično na transportno smer je prednostno predvideno, da je dno transportnega sredstva za sušenje opremljeno z drug poleg drugega razporejenimi preboji, tako da sta na preostale mostiče namestljivi dve druga poleg druge razporejeni opeki enega niza opek v njunih robnih območjih, da so v prebojih oz. pod tlemi, v katerih se nahajajo preboji, izmenično razporejene naprave za pihanje in vsesavanje zraka in da so v zgornjem območju sušilnika predvideni prebojem odgovarjajoči izrezi, pri čemer sta vsakokrat dva teh izrezov medsebojno povezana, daje omogočen obvoz zraka.When arranging upright holes perpendicular to the transport direction, it is preferred that the bottom of the drying vehicle is provided with spaced punctures adjacent to each other so that two bricks of one set of bricks in their peripheral regions are mounted on the remaining bridges. in breakthroughs or. below the ground in which the breakthroughs are located, the blowers and the air intake devices arranged alternately, and that the recesses are provided with punctures in the upper area of the dryer, with each of these cutouts interconnected in each case giving the possibility of air circulation.
Zrak, ki piha od spodaj skozi pokončne luknje opek, teče v izreze, razporejene v zgornjem območju kanala sušilnika in od katerih sta vsakokrat dve druga poleg druge ležeči med seboj tako povezani, da se zrak preusmeri in teče skozi pokončne luknje naslednjega niza opek.The air blowing from the bottom through the upright holes of the bricks flows into the recesses arranged in the upper area of the dryer duct, each of which are two adjacent to each other so that air is diverted and flows through the upright holes of the next set of bricks.
Prednostno pride do vstopa zraka obojestransko od strani kanala sušilnika, pri čemer sta hitrosti vstopanja zraka teh obeh vstopov spremenljivi.Preferably, there is air inlet on either side of the dryer duct, the air inlet velocities of these two inlets being variable.
S pomočjo enega spreminjanja vstopnih hitrosti se da zračni curek poljubno premikati po širini kanala.By varying the inlet velocity, the air jet can be freely moved along the width of the duct.
Transportna sredstva, ki tečejo skozi kanal sušilnika in/ali skozi kanal gorilnikov, so po izumu za izkoriščenje celotne zmogljivosti naprave vodena drugo za drugim, pri čemer so kanali prevoženi prednostno v transportnem taktu npr. med 5 in 10 min.Vehicles flowing through the dryer duct and / or through the burner duct are, according to the invention, guided one after the other to utilize the full capacity of the device, the ducts being preferably transported in a transport stroke, e.g. between 5 and 10 min.
V nadaljnjem je naprava po izumu značilna po tem, da transportno sredstvo za žganje obsega s preboji opremljeno dno, tako da sta vsakokrat dve druga poleg druge razporejeni opeki določenega niza opek s svojima robnima območjema namestljivi na preostale mostiče, da so v prebojih izmenično razporejeni gorilniki oz. sesalne naprave in da je v kanalu gorilnikov nad opekami razporejen pokrov, ki omogoča preusmeritev zraka. Gorilniki, ki so pri tem rabljeni, so prednostno visokohitrostni gorilniki, ki se jih da prednostno v najkrajšem času vklapljati in izklapljati brez regeneracijske oz. zagonske pavze.Further, the device according to the invention is characterized in that the firing means comprises a bottom equipped with punctures, so that each of the two bricks arranged apart from one another, with their boundary areas, are adjustable to the remaining bridges, so that burners are alternately arranged in the punctures oz. suction devices and that a cover is provided in the burner duct above the bricks to allow air to be diverted. The used burners are preferably high-speed burners, which can preferably be switched on and off as soon as possible without regeneration or. startup breaks.
Po nadaljnji značilnosti izuma je pokrov valovito zasnovan, pri čemer en val vsakokrat sega čez dva sosedna niza opek.According to a further feature of the invention, the cover is wave-shaped, with one wave each extending over two adjacent sets of bricks.
S tem je podobno preusmerjanju zraka pri sušenju tu prav tako zagotovljen pretok istih plinov skozi dva niza opek. Prednostno en tok plinov preteče celo vse nize transportnega takta.This, in a manner similar to the diversion of air during drying, also ensures the flow of the same gases through two sets of bricks. Preferably, a single gas stream passes even all strings of the transport clock.
Po izumu ima transportno sredstvo za žganje tudi lahko z nakladalnimi elementi za opeke opremljeno polno dno.According to the invention, the firing means also has a solid bottom equipped with brick loading elements.
Po drugi izvedbeni obliki je v zgornjem območju kanala ali kanalov sušilnika razporejena z razporkom za izstop zraka opremljena cev za dovod zraka, ki je zavihtljiva okoli svoje osi.According to another embodiment, an air supply tube is provided in the upper area of the dryer duct (s) fitted with an air outlet which is rotatable about its axis.
S to zasnovo je prav tako možno krmiljenje izstopne smeri zraka.With this design it is also possible to control the outlet air direction.
Naprava po izumu obsega prednostno na osnovi svoje zasnove tako za sušilnik kot tudi za žgalno peč na vstopni strani transportnih sredstev za sušenje oz. žganje v napravi skupno emisijsko napravo.The device according to the invention preferably comprises, based on its design, both the dryer and the kiln on the inlet side of the drying or transport means. firing on the device is a common emission device.
S tem se v primerjavi z običajnimi napravami, ki imajo tako za kanal sušilnika in žgalni kanal posebna emisijska vira, število emisijskih virov zmanjša na enega. Do tega pride predvsem zato, ker kanala polnimo le z ene strani, emisijski viri pa so pogojeno z napravo - razporejeni vedno na strani polnjenja.This reduces the number of emission sources to one compared to conventional devices that have specific emission sources for both the dryer channel and the firing channel. This is mainly because the channels are filled from one side only and the emission sources are conditioned by the device - always located on the filling side.
Po nadaljnji zasnovi naprave je ta na vstopni strani transportnih sredstev za sušenje oz. žganje opremljena s tandemskim prijemalom, pri čemer so opeke, ki so vsakokrat preko ustreznih vračalnovodilnih naprav v zadevni napravi vračane nazaj, osušene in žgane v najbolj spodnjem nivoju, premakljive skupaj.After further design of the device, it is on the inlet side of the transport means for drying or. firing equiped with a tandem gripper, whereby the bricks, which are each retracted through the respective return guides in the respective device, are dried and burned in the lowest level, moving together.
Pri tem nazaj vodene žgane opeke na skrajno spodnjem nivoju razporedimo pred kanal gorilnikov in sušene ter žgane ureditve opek tandemsko prijemalo premakne skupaj, pri čemer sušene opeke zatem prepotujejo žgalni kanal in žgane opeke se dovedejo v pakiranje.In doing so, the back-burned bricks at the far lower level are arranged in front of the burner channel and the dried and burned bricks are moved together by the tandem gripper, with the dried bricks then traversing the burning channel and the burning bricks being packed.
Izum v nadaljnjem pobliže opisujemo na osnovi izvedbenih primerov ob pomoči pripetih listov skic.Hereinafter, the invention will be further described on the basis of embodiments by means of attached sheets of sketches.
Skica sl. 1 kaže shematično razporeditev opek na transportnem sredstvu v tlorisu; sl. 2 izsek ureditve s sl. Iv prostorski predstavitvi; sl. 3 shematično predstavitev naprave po izumu; sl. 4 presek čez sušilnik naprave s sl. 3; sl. 5 presek čez dva drug nad drugim razporejena kanala gorilnikov s sl. 3; sl. 6 sesalno oz. tlačno telo naprave po izumu; sl. 7 presek čez ureditev opek; sl. 8 presek čez zgornje območje kanala s cevjo za dovod zraka; sl. 9a shematični vzdolžni prerez izvedbene oblike kanala sušilnika; sl. 9b shematično tloris dovajanja zraka kanala sušilnika; sl. 10 shematično vzdolžni prerez izvedbene oblike žgalnega kanala; in sl. 11 izvedbeno obliko naprave s tandemskim prijemalom.Sketch of FIG. 1 shows a schematic arrangement of the bricks on a transport vehicle in the floor plan; FIG. 2 is a section of the arrangement of FIG. Iv spatial presentation; FIG. 3 is a schematic representation of a device according to the invention; FIG. 4 is a cross-section through the dryer of the apparatus of FIG. 3; FIG. 5 is a cross-sectional view of the two burner channels arranged in FIG. 3; FIG. 6 suction respectively. the pressure body of the device according to the invention; FIG. 7 is a cross-section through the arrangement of bricks; FIG. 8 is a cross-section through the upper channel area with an air inlet hose; FIG. 9a is a schematic longitudinal sectional view of an embodiment of a dryer duct; FIG. 9b is a schematic floor plan of an air duct; FIG. 10 is a schematic longitudinal section view of an embodiment of a firing channel; and FIG. 11 shows an embodiment of a tandem gripper device.
Sl. 1 kaže transportno sredstvo 1 v obliki voza, na katerem so za sušenje oz. žganje pripravljene opeke 2 razporejene enoslojno v nizih 3. Prednostno uporabljamo opeke (votlake) s pokončnimi luknjami (pokončnolukenjske opeke), pri čemer so pokončne luknje 4 opek 2 lahko razporejene prečno na transportno smer T ali tudi v smeri transporta transportnega sredstva ali navpično nanjo. Sl. 2 kaže pokončnolukenjski opeki s prečno na smer transportiranja razporejenimi pokončnimi luknjami. Pokončne luknje same so raznih velikosti s preseki med okroglim do režastega. Med nizi 3 opek 2 so izvedeni kanali K prednostno za dovod in odvod zraka kot tudi za vpihavanje vročih plinov. Opeke enega niza 3 so razporejene z medsebojnim razmikom b, ki je manjši ali kvečjemu enak štirikratniku debeline B stene zunanje lupine pokončnolukenjske opeke, prednostno pa pod tem.FIG. 1 shows a transport vehicle 1 in the form of a cart on which they are to be dried or dried. firing of the prepared brick 2 is arranged in a single layer in rows 3. Preferably, we use bricks (hollows) with upright holes (upright holes), where upright holes 4 of the bricks 2 can be arranged transversely to the transport direction T or also in the transport direction of the vehicle or vertically. FIG. 2 shows upright bricks with transverse holes arranged transversely to the transport direction. The upright holes themselves are of various sizes, with cross-sections between round and slotted. Among the series of 3 bricks 2, ducts K are preferably provided for air inlet and outlet, as well as for the injection of hot gases. The bricks of one set of 3 are arranged with a gap spacing b of less than or at most four times the thickness B of the outer shell wall of the upright arc brick, preferably below that.
S to ureditvijo, pri kateri so razmiki opek enega niza proti razmikom med nizi primerjalno sorazmerno majhni, so izgube zaradi odtekanja majhne. Zrak, ki je pri sušenju doveden opekam, pri tem, kot je predstavljeno na sl. 4, teče v vsak drugi od nizov 3 opek 2 tvorjen kanal K in ga iz teh iztiskamo predvsem skozi pokončne lukenje 4 in ga po izstopu iz sledečega kanala spet odsesamo. S tem pride do izmeničnega vtiskavanja in odsesavanja zraka. Pri žganju teče po izvedbeni obliki, predstavljeni na sl. 5, iz gorilnikov prihajajoči vroči plin v kanale K. Opeke ležijo v izvedbenih oblikah po sl. 1, 4 in 5 na podih 5 voz. Kot transportna sredstva za opeke pa se da ravno tako dobro uporabiti jermena, zračne blazine ali palice. Neodvisno od vrste transportnega sredstva je izključno pomembno, da so opeke z vseh strani enakomerno opihane in prepihane. Rešitev te naloge dobimo zlasti s tem, da razmik opek znotraj niza 3 izberemo manjšega od ali največ enakega štirikratniku debeline B stene zunanje lupine pokončnolukenjske opeke (sl. 2). S tem se izognemo prekomernemu odtekanju zraka skozi to območje, saj je preprečen na primer pojav sesalnega učinka. V primeru, da je transportno sredstvo izvedeno kot voz, to sredstvo, kot je predstavljeno na sl. 4, obsega bočno razporejena kolesa, ki tečejo v tirnicah 7, razporejenih v kanalu 13, 14 sušilnika 8. SI. 5 kaže transportna vozova v kanalih 9a, 9b gorilnikov, ki sta na svoji spodnji strani opremljena s kolesi 6, ki tečejo v na podu vsakega kanala gorilnikov razporejenih tirnicah 7.With this arrangement, in which the spacing of the bricks of one set against the spacing of the sets is relatively small, the losses due to drainage are small. The air brought to the bricks during drying, as shown in FIG. 4, a channel K formed in each of the series of bricks 2 flows through, and is extruded from these mainly through upright holes 4 and sucked again after leaving the next channel. This results in alternating air intake and extraction. In the case of firing, it follows the embodiment shown in FIG. 5, the hot gas coming from the burners into the ducts K. The bricks lie in the embodiment according to FIG. 1, 4 and 5 on floors 5 carts. Belts, airbags, or poles can also be used as a means of transportation for bricks. Regardless of the type of vehicle, it is of the utmost importance that the bricks on all sides are evenly blown and blown. The solution to this problem is obtained in particular by the fact that the spacing of the bricks within set 3 is chosen less than or at most equal to four times the thickness B of the outer shell of the outer shell of the buttock brick (Fig. 2). This avoids excessive airflow through the area, for example by preventing the occurrence of a suction effect. In the case where the transport vehicle is designed as a wagon, this means as shown in FIG. 4, comprises laterally spaced wheels running in rails 7 arranged in channel 13, 14 of dryer 8. FIG. Fig. 5 shows the transport carts in the channels 9a, 9b of the burners, which are provided with wheels 6 on their underside, running in the rails 7 arranged on the floor of each burner channel.
Omenjena ureditev opek jamči, da vse opeke skusijo sušilno ali žgalno operacijo, kot da bi bile temu procesu podvržene posamič.This brick arrangement guarantees that all bricks undergo a drying or burning operation as if they were individually subjected to this process.
Sl. 3 kaže celotno napravo za sušenje in žganje opek. Naprava obsega pripravljalno območje 10 in oblikovalnico 11, v katerih izdelujemo po eni strani zmes surovega gradiva in nato sveže opeke s pomočjo pramenske preše in rezalne naprave. Opeke nato preložimo na transportno sredstvo 12 za sušenje in v takem stanju prepotujejo sušilnik 8. Ta je prednostno večnadstropne izvedbe in, kot je predstavljeno na sl. 4, obsega dva drug nad drugim razporejena kanala 13, 14 za napredovalni tek, v katerih so transportna sredstva 12 tikoma vodena v dveh etažah v eni smeri. Prednostno se takt transportiranja, v katerem se transportno sredstvo pomakne naprej, giblje v območju med 5 in 10 minutami, t.j., v tem času zapusti vsakokrat en voz z gotovimi opekami kanal in en nov se zapelje v kanal, pri čemer so takti obeh kanalov medsebojno zamaknjeni. Vsak kanal 13, 14 je po zasnovi po sl. 4 opremljen z več šobami 15, 16 za dovod oz. odvod zraka, ki zrak bodisi tlačijo med enega od kanalov K, ki ga tvorijo nizi 3, oz. ga iz sosednega kanala K spet posesajo. Na ta način so tvorjeni nizi zračnih sten 15a, 16a. Pod tema obema drug nad drugim razporejenima kanaloma 13, 14 za napredovalni tek je razporejen kanal 17 za povratni tek za obložena transportna sredstva 12. Zgoraj opisana izvedba kanala za napredovalni tek je zlasti primerna za ureditev opek z v smeri transportiranja ali prečno nanjo usmerjenimi pokončnimi luknjami. Pri ureditvi pokončnih lukenj navpično na smer transportiranja, pri čemer sta logično na razpolago dve izbirni varianti, zgradba ustreza tisti, ki je predstavljena na sl. 9a. Ko zapustijo kanala za napredovalni tek, se transportna sredstva preko spuščalne naprave 18 pogreznejo in skozi vračalni kanal 17 spet transportirajo k izhodiščni strani sušilnika 8. Med tem časom vračanja se da opeke, ki zaradi vnaprej nepredvidene okoliščine, kot npr. ne povsem prave recepture, niso povsem suhe, še dosušiti. Na prednji strani naprave je predvidena nadzorna postaja 19, ki mora biti na osnovi prednostno enostranskega opazovanja konca tako operacije sušenja kot tudi operacije žganja zasedena prednostno od enega samega moža.FIG. 3 shows the entire device for drying and firing bricks. The apparatus comprises a preparation area 10 and a molding 11 in which a mixture of raw material is produced on one side and then fresh bricks using a press mill and a cutting device. The bricks are then transferred to the conveyor 12 for drying and in such a condition they travel the dryer 8. This is preferably a multi-storey version and, as shown in FIG. 4 comprises two forward-facing channels 13, 14 for forward running, in which the transport means 12 are guided in two directions in one direction. Preferably, the transport clock, in which the vehicle moves forward, ranges from 5 to 10 minutes, ie, during this time, one knot with finished bricks leaves each channel and one new one enters the channel, the clock of the two channels being shifted. Each channel 13, 14 is by design according to FIG. 4 is equipped with several nozzles 15, 16 for supplying or. air outlet, which either blows air between one of the channels K, formed by series 3, or. it is sucked in again from the adjacent channel K. In this way, a series of air walls 15a, 16a are formed. Below these two stacked channels 13, 14 for forward running, there is arranged a return channel 17 for lined vehicles 12. The above described embodiment of the forward channel is particularly suitable for arranging bricks with transporting or transverse upright holes. In the arrangement of upright holes perpendicular to the direction of transport, with two optional variants logically available, the structure corresponds to that presented in FIG. 9a. When leaving the progressive duct, the transport means are lowered through the lowering device 18 and transported again through the return duct 17 to the starting side of the dryer 8. During this return period, bricks are made which, due to an unforeseen circumstance, such as e.g. not quite the right recipes, not completely dry, yet to dry. A control station 19 is provided at the front of the apparatus, which should preferably be occupied by a single man, based on the preferentially one-sided observation of the end of both the drying operation and the firing operation.
Sušene opeke vsakega iz kanala 17 za povratni tek izstopajočega transportnega sredstva 12 preložimo na nadaljnje transportno sredstvo 20 za žganje. Tunelska peč 9 sestoji prednostno prav tako iz dveh drug nad drugim razporejenih žgalnih kanalov 9a, 9b. Žgalna kanala sta za primer, ki je prikazan na sl. S, ki je primeren za žganje opek s prečno na ali v smeri transportiranja razporejenimi pokončnimi luknjami, opremljena s stropnimi gorilniki 25, ki jih oskrbuje plinski oskrbovalnik 26. Stropni gorilniki so enakomerno po ploskvi porazdeljeni mali gorilniki in so smotrno orientirani po kanalu. Nadalje so gorilniki povezani z ventilatorjem 27 za zrak za gorilnike. Kot je predstavljeno na sl. 5, so gorilniki lahko razporejeni tudi na straneh kanalov. S tem se zajamči obširno žganje.The dried bricks of each of the outflow duct 17 of the outgoing transport vehicle 12 are postponed to a further firing medium 20. The tunnel kiln 9 preferably also consists of two burning channels 9a, 9b arranged above each other. The firing channels are for the example shown in FIG. S, suitable for firing bricks transversely upright or in the direction of transport, upright holes, provided with ceiling burners 25 supplied by the gas supply 26. Ceiling burners are evenly distributed throughout the surface of the small burners and are well oriented along the channel. Further, the burners are connected to an air fan 27 for the burners. As presented in FIG. 5, burners may also be arranged on the sides of the ducts. This guarantees extensive firing.
Po izstopu transportnih sredstev 20 iz tunelske peči se ta spet s pomočjo naprave 21 pogreznejo in v vsakem primeru preko vzporedno s tunelsko pečjo potekajočega, toda izven te ureditve predvidenega povratnega vodenja 22 transportnih sredstev bočno pomaknejo ter vodijo nazaj v območje nadzorne postajeAfter the exit of vehicles 20 from the tunnel kiln, they are again submerged with the help of the device 21 and in any case through the tunnel furnace which is parallel to the tunnel furnace, but outside this arrangement, the provided return control 22 transports the vehicles laterally and leads back to the control station area.
19. To povratno vodenje je predvsem zato ugodno, ker se žgane opeke pri tem umirjajo, pri čemer se lahko ohladijo.19. This feedback control is, in particular, advantageous in that the burning bricks are calmed and cooled.
Opeke pridejo torej že sorazmerno hladne k pakirni postaji 23, razporejeni na koncu povratnega vodenja transportnega sredstva, in jih zato lahko brez problemov zapakiramo.The bricks, therefore, come already relatively cold to packing station 23, arranged at the end of the return run of the vehicle, and can therefore be packaged without problems.
Dovajanje zraka, kot je predstavljeno na sl. 4, s pomočjo zračnih sten je zgolj ena od možnih izvedbenih oblik.The air supply as shown in FIG. 4, using air walls is only one of the possible embodiments.
Tako lahko na primer, kot je predstavljeno na sl. 6, uporabimo sesalna oz. tlačna telesa 28, ki se preko zračnega voda 29 oskrbujejo z zrakom ali ki iz opek izstopajoči zrak preko tega voda spet odsesajo. Ta telesa so votla telesa in se jih da spustiti v kanale K med nizi opek oz. iz teh spet dvigniti. Nadalje so telesa 28 opremljena z več izstopnimi odprtinami 30, skozi katere se zrak sušilnika potiska obojestransko iz teles skozi pokončne luknje opek in ta se v sosednem nizu spet odsesa. Po prednostni zasnovi so ta sesalna oz. tlačna telesa razporejena prečno na smer transportiranja in jih je zato treba pri nadaljnjem pomikanju voz za en transportni takt spet dvigniti iz kanalov K.Thus, for example, as shown in FIG. 6, we use the suction respectively. pressure bodies 28, which are supplied with air through the air duct 29, or which suck the air out of the bricks again through the duct. These bodies are hollow bodies and can be lowered into channels K between sets of bricks or. from these rise again. Further, the bodies 28 are provided with several outlet openings 30 through which the air of the dryer is pushed from the bodies through the upright holes of the bricks on both sides, and which is sucked again in the adjacent series. Preferably, these suction and / or suction devices are the pressure bodies are arranged transversely to the transport direction and, therefore, they must be lifted again from the K channels by further movement of the carts for one transport stroke.
Nadalje je možna izvedbena oblika, kotje shematično predstavljena na sl. 7, pri kateri so v nizu med opekami razporejene vodilne naprave 31, ki se v smeri gor ožijo in s tem v obliki obrnjenega V vplivajo na tokovno smer zraka, izstopajočega iz šobe 32. S tem krmiljenim vodenjem zraka je zagotovljeno optimalno prepihavanje opek. Na osnovi pri žganju opek pojavljajočih se visokih temperatur so te vodilne naprave smotrno iz samota.Further, an embodiment such as the schematic of FIG. 7, in which a series of guide devices 31 are arranged in a row between the bricks, which narrow in the upward direction and thus in the form of an inverted V, affecting the flow direction of the air exiting the nozzle 32. This controlled air guidance ensures optimum blowing of the bricks. Based on the burning of high temperature bricks, these leading devices are sensible from solitude.
Nadaljnja možnost je predstavljena v sl. 8, ki kaže cev 33 za dovajanje zraka, ki je na svoji spodnji strani opremljena z razporkom 34, skozi katerega lahko na opeke piha zrak. Cev 33 za dovajanje zraka je zasučna okoli svoje osi in lahko zato opihava omejeno območje opek.A further possibility is presented in FIG. 8, which shows an air supply pipe 33 provided with a spacer 34 on its underside through which air can be blown to the bricks. The air supply hose 33 is rotatable about its axis and can therefore inflate a limited area of bricks.
Prednostno je nad opekami v kanalu razporejen pokrov 35, da minimiramo izgubo na dovedenem zraku. Ta pokrov je opremljen z razporki, da se zagotovi dovod in odvajanje zraka.Preferably, a cover 35 is arranged over the bricks in the duct to minimize the loss in the supply air. This cover is provided with spacers to provide air inlet and outlet.
Če gre sedaj za ureditev opek, kot je bilo uvodoma povedano, z navpično na smer T transportiranja razporejenimi pokončnimi luknjami 4, se izberejo izvedbene oblike sušilnika oz. žgalne peči, kot so predstavljene na sl. 9a, 9b in 10.If the arrangement of the bricks is now, as mentioned above, with the vertically perpendicular to the transport of the upright holes 4 arranged, the design of the dryer or the dryer is chosen. kilns as presented in FIG. 9a, 9b and 10.
SI. 9a kaže prerez čez napredovalni kanal v smeri transportiranja, pri čemer opeke 2 nalegajo na transportnem sredstvu, ki je opremljeno z drug poleg drugega razporejenimi preboji 36, pri čemer opeke s svojimi robnimi območji nasedajo na preostalih mostičih 37. Transportni takti transportnega sredstva so tako izbrani, da preboji 36 obmirujejo ravno nad v podu kanala razporejenimi napravami za pihanje 38 oz. sesanje 39. Naprava 38 tlači zrak za pihanje skozi pokončne luknje opek 2 in ga vodi skozi izreze 40, ki so razporejeni v stropnem območju kanala nad preboji. Vsakokrat dva od teh izrezov 40 sta preko kanala 41 medsebojno povezana. S tem se zrak preusmerja in skozi pokončne luknje sosednega niza opek ponovno tlači dol in dovaja napravi 39 za sesanje.SI. 9a shows a cross-section through a forward passage in the direction of transport, with the bricks 2 resting on a vehicle equipped with punctures 36 arranged side by side, with the bricks having their boundary areas adjacent to the remaining bridges 37. The transport cycles of the vehicle are thus selected , that the breakthroughs 36 are located just above the blowers 38 arranged above the floor of the channel. suction 39. The device 38 pushes the blowing air through the upright holes of the bricks 2 and guides it through the recesses 40 arranged in the ceiling area of the duct above the breakthrough. Each time, two of these recesses 40 are interconnected via channel 41. This diverts the air and again pushes it down through the upright holes of the adjacent set of bricks and feeds the suction device 39.
Po izvedbeni obliki, predstavljeni na sl. 9a, so menjaje se predstavljene naprave za pihanje in sesanje. Prednostno se enkrat dovedeni zrak uporabi po celem taktu, t.j., kanal sušilnika je deljen na cone, pri čemer se za slučaj preveč vlažnega zraka - po preveč pretekih - ta preko obvodnega voda dovede v regeneracijo. Ker se vsaka opeka v zložku obravnava kot posamični kamen, se da delati vse do 10 do 20% pod rosiščem. Zrak na cono se kondicionira v nepredstavljeni mešalni komori glede na vsebnost vlage in temperaturo.According to the embodiment shown in FIG. 9a, blowing and suction devices are presented alternately. Preferably, once-fed air is used throughout the stroke, i.e., the channel of the dryer is divided into zones, whereby in the case of too much humid air - after too much flow - this is fed through the bypass line to regeneration. As each brick in the fold is treated as a single stone, it can be worked up to 10 to 20% below the dew point. The air per zone is conditioned in an unmixed mixing chamber according to its moisture content and temperature.
V sl. 9b je predstavljeno, kako pride do vstopa zraka. Pri tem se vidi, da zrak vstopa kot tudi izstopa z obeh strani kanala. Prednostno so vstopne hitrosti zraka v obeh teh kanalih različno velike, s čimer se da izbrati regulacijo glede opihavanja zložka opek.In FIG. 9b illustrates how air intake occurs. In doing so, it can be seen that air enters as well as exits from both sides of the duct. Preferably, the inlet velocities of the air in both of these channels are of different magnitude, thereby selecting the regulation of blowing of the brick stack.
Žgalni kanal za z navpično na smer transportiranja razporejenimi opekami je podobno opremljen in predstavljen na sl. 10.The firing channel for the bricks arranged perpendicular to the transport direction is similarly furnished and presented in FIG. 10.
Pri navpično na smer transportiranja razporejenih opekah obstaja nadalje možnost, izbirati nize opek v smeri transportiranja ali prečno nanjo.In the case of vertical brackets in the direction of transport, there is a further possibility to choose the bricks in the direction of transport or to cross them.
V žgalnem kanalu, ki je na sl. 10 predstavljen prerezan prečno na smer transportiranja, so prav tako predvideni preboji 36 v transportnem sredstvu za žganje, pri čemer so opeke 2 s svojimi robnimi območji razporejene na mostičih 37. V teh izrezih so prav tako menjaje se predvideni gorilniki 42 in odsesovalne naprave, pri čemer so gorilniki prednostno visokohitrostni gorilniki, ki zagotavljajo optimalni prenos energije na opeko.In the firing channel of FIG. 10 is a cross-sectional view taken along the conveyance direction, and penetrations 36 in the firing medium are also provided, with the bricks 2 having their edges arranged on the bridges 37. These cut-outs also alternate the provided burners 42 and the suction devices, at the burners being preferably high-speed burners providing optimum energy transfer to the brick.
Vroči plin se preliva skozi pokončne luknje opek od spodaj sem in ga na zgornji strani žgalnega kanala odkloni pokrov in ga spet potiska skozi opeke sosednega niza pokončnolukenjskih opek.The hot gas flows through the upright holes of the bricks from below here and is deflected by the top of the burning duct and pushed again through the bricks of the adjacent set of upright bricks.
Pokrov 43 je prednostno valovito izveden, pri čemer en val vsakokrat zavzema dva sosedna niza opek.The cover 43 is preferably corrugated, with one wave each occupying two adjacent sets of bricks.
Tudi pri žganju opek vroče pline, ki prihajajo iz gorilnikov, po odsekih kondicioniramo, t.j., žgalni kanal delimo na cone. Tako lahko obratujemo z nižjimi temperaturami in s kondicioniranjem privedemo temperature bliže vrednosti, ki je potrebna za dosego potrebne toplotne prevodnosti sredice. Pri tem prednostno prevladujejo v bistvu prečni tokovi.Even with the burning of bricks, the hot gases coming from the burners are conditioned by sections, i.e., the firing channel is divided into zones. In this way, we can operate at lower temperatures and by conditioning bring the temperatures closer to the values required to achieve the required core thermal conductivity. Preferably, substantially transverse flows are preferred.
Z nižjo porabo zraka oz. vročega plina imamo opraviti tudi z nižjo emisijo.With lower air consumption or. we also have to do with lower emissions.
Kot že povedano, se operaciji, ki ju je treba opazovati, namreč prekladanje sušenih opek, pri katerem lahko pride do loma, in pakiranje opek, izvajata z ene strani naprave v območju nadzorne postaje 19.As already stated, the operations to be observed, namely the loading of the broken bricks which may break and the packing of the bricks, are carried out on one side of the device in the control station area 19.
Kot posledica enakih smeri nakladanja tako v sušilni kot tudi v žgalni kanal je naprava lahko opremljena le z eno skupno emisijsko napravo 45, tako da glede virov emisije, ki sta - pogojeno z napravo - običajno dva, pride pri postavljanju naprave npr. do prihranka pri stroških.As a consequence of the same loading directions in both the drying and firing ducts, the device may be equipped with only one common emission device 45, so that, with respect to the emission sources, which are - conditioned by the device - typically two, it occurs when placing the device e.g. to cost savings.
Sl. 11 kaže nadaljnjo izvedbeno obliko naprave, pri čemer je v nakladalnem območju predviden tandemski prijemalnik 44. Zgane opeke, ki pridejo preko povratnega vodenja 22, se na skrajno spodnjem nivoju pomaknejo pred žgalni kanal (puščica a). Prav tako na skrajno spodnjem nivoju se nahajajo sušene opeke, ki jih je vrnila vračalna naprava sušilnika.FIG. 11 shows a further embodiment of the device, with a tandem gripper 44 being provided in the loading area. The burned bricks that come through the return guide 22 are moved in front of the firing channel at the lower extremity (arrow a). Also at the very bottom level are the dried bricks returned by the return dryer of the dryer.
Tandemski prijemalnik tedaj zgrabi tako sušene kot tudi žgane opeke skupaj in jih prestavi skupaj v smeri, nakazani s puščico b. Sušene opeke so s tem v pravem položaju za naložitev v žgalni kanal, žgane opeke pa se lahko zapakirajo.The tandem gripper then grabs both the dried and fired bricks together and moves them together in the direction indicated by arrow b. Dried bricks are thus in the right position for loading into the burning duct, and the burnt bricks can be packed.
Seveda pa obstaja tudi možnost, da se vračalnemu kanalu 17 odrečemo in opeke preuredimo že na hrbtni strani naprave. Stroški, ki so pri tem prihranjeni, za vračalna kanala so vsekakor zvezani s pomanjkljivostjo, da opeke nimajo nikakršnega časa za dosuševanje. Razen tega se prekladanja opek ne da brez pripomočkov nadzorovati s centralnega mesta in celotne naprave ne more streči ena sama oseba.Of course, there is also the possibility of giving up the return channel 17 and rearranging the bricks at the back of the unit. The cost savings for the return ducts are certainly linked to the disadvantage that the bricks have no time to dry. In addition, brick loading cannot be controlled from a central location without aids, and no single person can fire the entire machine.
Naprava, ki je tu opisana, je zaradi svoje enostavne zgradbe enostavna za vzdrževanje in kljub visoki zmogljivosti sorazmerno kratka. Od tod sledi tudi krajši čas za postavitev naprave in nižja lastna (osnovna) cena.The device described here is easy to maintain and relatively short despite its high capacity. This will also result in a shorter installation time and a lower base cost.
Wienerberger Ziegelindustrie AktiengesellschaftWienerberger Ziegelindustrie Aktiengesellschaft
Zanjo: PATENTNA PISARNAFor her: PATENT OFFICE
LJUBLJANALJUBLJANA
Claims (38)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0121992A ATA121992A (en) | 1992-06-15 | 1992-06-15 | METHOD FOR DRYING AND / OR BURNING BRICK BLanks |
Publications (2)
Publication Number | Publication Date |
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SI9300320A true SI9300320A (en) | 1993-12-31 |
SI9300320B SI9300320B (en) | 2001-12-31 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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SI9300320A SI9300320B (en) | 1992-06-15 | 1993-06-15 | Method and apparatus for drying and/or burning the bricks |
Country Status (18)
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EP (1) | EP0707530B1 (en) |
CN (1) | CN1102234C (en) |
AT (2) | ATA121992A (en) |
AU (1) | AU4294193A (en) |
BG (1) | BG61390B1 (en) |
CZ (1) | CZ290083B6 (en) |
DE (1) | DE59306473D1 (en) |
ES (1) | ES2104153T3 (en) |
GE (1) | GEP19991696B (en) |
HR (1) | HRP930973B1 (en) |
HU (1) | HU216263B (en) |
PL (1) | PL172037B1 (en) |
RO (1) | RO115946B1 (en) |
RU (1) | RU2108990C1 (en) |
SI (1) | SI9300320B (en) |
SK (1) | SK282815B6 (en) |
UA (1) | UA41894C2 (en) |
WO (1) | WO1993025360A1 (en) |
Families Citing this family (12)
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AT405878B (en) * | 1995-03-08 | 1999-12-27 | Rieger Walter | METHOD FOR DRYING MOLDINGS FROM CERAMIC MATERIAL, IN PARTICULAR BRICK, AND SYSTEM FOR IMPLEMENTING THE METHOD |
FR2731782B1 (en) * | 1995-03-14 | 1997-05-30 | Ceric | DRYER FOR TERRACOTTA PRODUCTS |
DE19516205C2 (en) * | 1995-05-08 | 1997-03-20 | Keller Gmbh | Plant for drying and firing ceramic moldings |
DE19702871C2 (en) * | 1996-01-26 | 1999-03-11 | Keller Gmbh | Plant for drying and firing ceramic moldings, especially masonry or roof tiles |
DE19821607C2 (en) * | 1997-05-14 | 2001-06-13 | Eisenmann Kg Maschbau | Process for drying tiles, especially roof tiles |
AT410843B (en) * | 2000-03-22 | 2003-08-25 | Wienerberger Ziegelind | TUNNEL KILN |
IT1393966B1 (en) * | 2009-03-26 | 2012-05-17 | Gerardi | DRYER FOR ARTICLES, PARTICULARLY CERAMIC, BRICKS, RESINS, CEMENTS, NATURAL AND SIMILAR STONES |
CN102410713B (en) * | 2011-11-30 | 2013-07-31 | 惠达卫浴股份有限公司 | Continuous drying chamber for wet ceramic green |
CN102865733B (en) * | 2012-07-04 | 2014-11-26 | 贵州省建筑材料科学研究设计院 | Automatic room type drying method and device for block wet blanks |
FR3014911B1 (en) * | 2013-12-17 | 2016-01-01 | Ecl | TROLLEY AND MACHINE FOR OPERATING AN OVEN IN ANODE COOKING FACILITY |
CN108820876B (en) * | 2016-08-04 | 2020-10-20 | 泉州市惠安县晶铭家具有限公司 | Manufacturing method of automatic brick body blow-drying device of brick blank transmission structure |
CN112299863B (en) * | 2020-10-27 | 2022-08-12 | 杭州翰锋新材料科技有限公司 | Processing method of steel ladle lining refractory material |
Family Cites Families (13)
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DE347010C (en) * | 1919-02-01 | 1922-01-09 | Pilade Barducci | Drying system |
US3129933A (en) * | 1959-07-23 | 1964-04-21 | Cremer Gottfried | Tunnel furnace arrangement |
FR1300051A (en) * | 1961-09-12 | 1962-07-27 | Baker Perkins Ltd | Oven |
DE2142296A1 (en) * | 1971-08-24 | 1973-03-01 | Griese Klaus P | ARRANGEMENT FOR MANUFACTURING BURNED STONES |
GB1403930A (en) * | 1973-01-20 | 1975-08-28 | Pvh Eng Ltd | Drying chambers |
DE2405870B2 (en) * | 1974-02-07 | 1977-03-31 | Wagner, Max, 8908 Krumbach | DRYERS FOR CERAMIC MOLDINGS |
DE2551811A1 (en) * | 1975-11-15 | 1977-05-26 | Rudolf Riedel | METHOD AND DEVICE FOR HEAT TREATMENT OF GOODS |
DE2758847C3 (en) * | 1977-12-30 | 1982-02-18 | Fuchs & Co Aktiengesellschaft für Elektrodraht-Erzeugung und Maschinenbau, Graz | Plant for the continuous production of fired bricks |
DE2828247A1 (en) * | 1978-06-28 | 1980-01-03 | Rolf Pfisterer | Continuously operating timber drying oven - uses blowers and heat exchanger for circulating drying gas |
DE2934022A1 (en) * | 1979-08-22 | 1981-03-26 | Vogel & Noot Industrieanlagenbau Ges.m.b.H., Graz | METHOD AND DEVICE FOR CONTROLLING THE VENTILATION FOR A DRY MATTER IN A TUNNEL DRYER |
DE3338415A1 (en) * | 1983-10-22 | 1985-05-02 | Rudolf 5000 Köln Klefisch | Kiln roof for preheating earthenware, especially upright earthenware pipes, with the combustion gas of the main firing chamber |
DE3834835A1 (en) * | 1988-10-13 | 1990-04-19 | Brakemeier Karl Heinz | Apparatus for heating and/or cooling chambers, in particular in furnaces for treating ceramic products |
DE4006361A1 (en) * | 1990-03-01 | 1991-09-05 | Wolfgang Prof Dr In Leisenberg | Tunnel kiln has jets in cover - to be brought into heating zone to maintain constant temp. |
-
1992
- 1992-06-15 AT AT0121992A patent/ATA121992A/en unknown
-
1993
- 1993-06-14 HR HRA1219/92A patent/HRP930973B1/en not_active IP Right Cessation
- 1993-06-14 CN CN93107297A patent/CN1102234C/en not_active Expired - Fee Related
- 1993-06-15 RU RU94046227A patent/RU2108990C1/en not_active IP Right Cessation
- 1993-06-15 SK SK1543-94A patent/SK282815B6/en not_active IP Right Cessation
- 1993-06-15 RO RO94-02020A patent/RO115946B1/en unknown
- 1993-06-15 EP EP93912395A patent/EP0707530B1/en not_active Expired - Lifetime
- 1993-06-15 PL PL93306728A patent/PL172037B1/en not_active IP Right Cessation
- 1993-06-15 GE GEAP19932318A patent/GEP19991696B/en unknown
- 1993-06-15 SI SI9300320A patent/SI9300320B/en not_active IP Right Cessation
- 1993-06-15 AT AT93912395T patent/ATE152954T1/en not_active IP Right Cessation
- 1993-06-15 CZ CZ19943158A patent/CZ290083B6/en not_active IP Right Cessation
- 1993-06-15 DE DE59306473T patent/DE59306473D1/en not_active Expired - Fee Related
- 1993-06-15 UA UA95018037A patent/UA41894C2/en unknown
- 1993-06-15 WO PCT/AT1993/000101 patent/WO1993025360A1/en active IP Right Grant
- 1993-06-15 AU AU42941/93A patent/AU4294193A/en not_active Abandoned
- 1993-06-15 ES ES93912395T patent/ES2104153T3/en not_active Expired - Lifetime
- 1993-06-15 HU HU9403618A patent/HU216263B/en not_active IP Right Cessation
-
1994
- 1994-12-13 BG BG99260A patent/BG61390B1/en unknown
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BG99260A (en) | 1995-09-29 |
HRP930973B1 (en) | 2000-02-29 |
BG61390B1 (en) | 1997-07-31 |
EP0707530A1 (en) | 1996-04-24 |
RU94046227A (en) | 1996-10-10 |
RU2108990C1 (en) | 1998-04-20 |
DE59306473D1 (en) | 1997-06-19 |
ATE152954T1 (en) | 1997-05-15 |
HRP930973A2 (en) | 1995-04-30 |
UA41894C2 (en) | 2001-10-15 |
SI9300320B (en) | 2001-12-31 |
SK282815B6 (en) | 2002-12-03 |
ES2104153T3 (en) | 1997-10-01 |
RO115946B1 (en) | 2000-08-30 |
WO1993025360A1 (en) | 1993-12-23 |
HUT69522A (en) | 1995-09-28 |
GEP19991696B (en) | 1999-08-05 |
CZ315894A3 (en) | 1995-04-12 |
PL172037B1 (en) | 1997-07-31 |
SK154394A3 (en) | 1995-07-11 |
CZ290083B6 (en) | 2002-05-15 |
EP0707530B1 (en) | 1997-05-14 |
CN1082185A (en) | 1994-02-16 |
AU4294193A (en) | 1994-01-04 |
ATA121992A (en) | 1996-08-15 |
HU9403618D0 (en) | 1995-02-28 |
HU216263B (en) | 1999-05-28 |
CN1102234C (en) | 2003-02-26 |
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