JP4670715B2 - Sorting method of objects to be heated in continuous heating furnace group - Google Patents

Description

The present invention relates to a method for distributing an object to be heated using a continuous heating furnace group including a plurality of continuous heating furnaces provided with a burner for heating the object to be heated before hot rolling.

  In the case of a metal such as steel or aluminum, hot rolling is performed in order to thinly extend a metal material such as a slab or to form a hollow tube or the like in the manufacturing process of the product. The continuous heating furnace is used to heat an object to be heated such as a slab to a set target extraction temperature before the hot rolling. This target extraction temperature is determined by the performance required for the final product manufactured from the heated object because the metal properties differ depending on the temperature of the heated object during hot rolling. Usually, the inside of a continuous heating furnace is divided into a plurality of combustion control zones, and each combustion control zone is provided with a plurality of burners. The object to be heated is transported through the continuous heating furnace by the transport device, inserted from the inlet, and continuously heated by the burner in each internal combustion control zone such as pre-tropical zone, heating zone and soaking zone, and target extraction. It becomes temperature and is extracted from the extraction port. This target extraction temperature is generally about 1000 ° C. to 1250 ° C. for steel, for example, but there are also 800 ° C. to 1000 ° C., and these objects to be heated may coexist in the same continuous heating furnace. is there. Therefore, the target extraction temperature is adjusted by controlling the combustion of the burner in each combustion control zone.

  The burner includes a continuous heating burner and a regenerative switching burner (hereinafter sometimes simply referred to as a “regenerative burner”), and these two types of burners are used alone or in combination in a continuous heating furnace. The continuous heating burner mixes combustion air and combustion gas inside the burner nozzle, continuously injects them into the furnace, and burns them. A heat exchanger called a recuperator is installed in the flue that discharges the exhaust gas from the continuous heating furnace, and the combustion air exchanges heat with the exhaust gas when passing through the heat exchanger, so that the temperature is about 300 ° C. Heat to 600 ° C. By supplying this combustion air to the burner, the thermal efficiency of the continuous heating furnace is increased. On the other hand, a regenerative burner passes through a regenerator provided in the burner to supply combustion air and discharge exhaust gas in the furnace, and the combustion air and combustion gas are mixed inside the burner nozzle to form a furnace. It is continuously injected and burned. The heat storage type burner is one set of two, and when the first burner is burning, the second burner sucks the exhaust gas in the furnace without burning and stores the heat of the exhaust gas to the heat storage body. When the combustion of the first burner is finished, the second burner starts burning. At this time, when the exhaust gas passes through the heat storage body, the combustion air is heated by the heat stored in the heat storage body from the exhaust gas, and is usually 800 ° C to 1000 ° C. Therefore, combustion air having a temperature higher than that of combustion air in the continuous heating burner can be used. Further, by controlling the fuel flow rate, the combustion time, and the presence / absence of combustion within a certain range, precise combustion control can be performed as compared with the continuous heating burner, so that fine furnace temperature control is possible in each combustion control zone. Therefore, the thermal efficiency of the continuous heating furnace can be further improved by these.

Here, in the continuous heating furnace in which all the burners are continuous heating burners, since the exhaust gas in the furnace is discharged from the extraction side to the charging side, it is difficult to discharge the exhaust gas in the furnace, so that the thermal inertia is large. Therefore, even if the combustion of the continuous heating burner is controlled, it is difficult to adjust the temperature in the furnace in a short time. Further, since the exhaust gas in the furnace passes through each combustion control zone, it is difficult to provide a temperature difference between adjacent combustion control zones. Therefore, for example, in order to heat a heated object having a high target extraction temperature of 1250 ° C. and a heated object having a low target extraction temperature of 1000 ° C., between these heated objects, 1000 ° C. to 1250 ° C. Furnace temperature adjustment is performed by charging an object to be heated with a wide target extraction temperature. However, since it is necessary to determine the charging sequence of the continuous heating furnace from the target extraction temperature of the object to be heated, production management becomes complicated. Also, when there is no object to be heated with a wide target extraction temperature range, the furnace temperature is adjusted by keeping a space between the object to be heated with a high target extraction temperature and the object to be heated with a low target extraction temperature. There was a problem that the fuel consumption rate decreased due to the decrease in the thermal efficiency of the type heating furnace, and the production efficiency decreased significantly. Furthermore, when heating the object to be heated in a plurality of continuous heating furnaces in parallel, the extraction order of the objects to be heated from these continuous heating furnaces from the standpoint of production management is the object to be heated to these continuous heating furnaces. May be determined depending on the relationship with the charging order, etc., but it becomes impossible to extract from a specific continuous heating furnace at the scheduled time by adjusting the furnace temperature or emptying the furnace. This also affects the extraction of the object to be heated from the type heating furnace. Thereby, there existed a problem that the production efficiency fell not only in a continuous heating furnace but including a subsequent process. On the other hand, it is possible to eliminate the need to adjust the furnace temperature by fixing the furnace temperature of a plurality of continuous heating furnaces such as 1000 ° C. and 1250 degrees, for example. If there is a difference in the quantity, the operation rate of a specific continuous heating furnace is lowered, and the production efficiency is lowered. In order to solve these problems, Patent Document 1 provides at least two soaking zones at the top and bottom by dividing at the partition wall, and lowering productivity by performing combustion control for each of the soaking zones. However, there is disclosed a continuous heating device for accurately heating steel materials having different target extraction temperatures. Patent Document 2 discloses a continuous heating furnace in which a pair or a plurality of pairs of regenerative burners are arranged for energy saving and the like. According to this continuous heating furnace, in addition to the disclosed effects such as energy saving, each regenerative burner discharges a large amount of in-furnace exhaust gas outside the furnace via the regenerator, so that the thermal inertia of the continuous heating furnace Since the temperature becomes smaller and the independence from other combustion control zones is high and a temperature difference can be provided between adjacent combustion control zones, it is easy to adjust the furnace temperature.
JP 2000-273530 A JP-A-11-51369

  However, the single continuous heating furnace disclosed in Patent Document 1 cannot completely eliminate the influence of thermal inertia, so that the problems of accuracy of target extraction temperature, fuel consumption rate and productivity are completely eliminated. It has not yet been resolved. Moreover, in the continuous heating furnace which has arrange | positioned the thermal storage type burner currently disclosed by patent document 2, adjustment of furnace temperature becomes easy, and a product with good quality is improved by improvement in furnace temperature accuracy to target extraction temperature. Although it can produce well, there are many existing continuous heating furnaces where all burners are continuous heating burners, and it is difficult to make them into continuous heating furnaces with regenerative burners from the following points There is a problem that. First, due to the difference in structure, it is difficult to upgrade a continuous heating furnace in which all the burners are continuous heating burners to a continuous heating furnace equipped with a regenerative burner. Next, it is often difficult to install a continuous heating furnace equipped with a regenerative burner because the installation location cannot be secured in the existing facility. On the other hand, the existing continuous heating furnace is removed. New installation is not preferable from the economical and environmental aspects of reducing the productivity of the entire facility during that period and effectively utilizing the equipment that can be used at present. Furthermore, it is not possible to easily install a new continuous heating furnace due to capital investment constraints. Therefore, from these points, it is difficult to increase the number of continuous heating furnaces equipped with a regenerative burner.

Therefore, in order to solve the above problems, the present invention utilizes existing equipment as effectively as possible, and can continuously improve quality, fuel consumption rate and production efficiency with minimum necessary land and cost. It is an object to provide a method for distributing an object to be heated using a heating furnace group.

  The present invention will be described below. In order to facilitate understanding of the present invention, reference numerals in the accompanying drawings are appended in parentheses, but the present invention is not limited to the illustrated embodiment.

The invention according to claim 1 is constituted by a plurality of continuous heating furnaces provided with burners for heating the objects to be heated (4a to 4d), and all the burners are regenerative switching burners (39, 39,...). ), and the first continuous heating furnace easy to furnace temperature adjustment and (3), Ri all burners continuous heating burners (20-22) der, furnace temperature adjustment is difficult to second continuous heating A method of allocating an object to be heated to a continuous heating furnace using a continuous heating furnace group (1) provided with a furnace (2a to 2c), wherein the objects to be heated in a small lot with a small quantity are first continuous are charged into equation heating furnace, the heated object of many large lot of quantities to provide a sorting method of the object to be heated in a continuous heating furnace group, wherein Rukoto is charged into the second continuous heating furnace This solves the above problem.

  Here, the “object to be heated” means an article heated in a continuous heating furnace such as steel and aluminum, and the form of material, ingot, slab or the like is not limited.

  According to the first aspect of the present invention, the object to be heated is distributed to each continuous heating furnace by control or an operator, and the object to be heated (hereinafter simply referred to as “small lot product”) is a furnace. All the burners whose temperature can be easily adjusted are charged into a continuous heating furnace which is a regenerative burner. For this reason, in a continuous heating furnace where it is difficult to adjust the furnace temperature where all the burners are continuous heating burners, a large quantity of heated objects (hereinafter simply referred to as “large lot products”) is heated, so the furnace temperature adjustment is reduced. can do. As a result, the furnace temperature accuracy of a continuous heating furnace in which all the burners are continuous heating burners is improved, and the time for adjusting the furnace temperature is shortened, so that the quality, fuel consumption rate and production efficiency can be improved. . In addition, since the object to be heated can be extracted from the continuous heating furnace in a predetermined time, it is possible to eliminate a decrease in production efficiency that has occurred in terms of production management due to a delay in extraction time. In addition, the continuous heating furnace equipped with a regenerative burner is not only a part but all of the burners are regenerative burners, so that the thermal efficiency is further improved and it can respond quickly to a wide range of target extraction temperatures. It is possible to further improve the basic unit and production efficiency. In addition, since it is possible to effectively utilize a continuous heating furnace in which all existing burners are continuous heating burners, at least one continuous heating furnace in which all the burners that are difficult to install are regenerative burners is provided. The above-described quality, fuel intensity and production efficiency can be improved with the minimum necessary land and equipment costs.

  Such an operation and gain of the present invention will be made clear from the best mode for carrying out the invention described below.

  Hereinafter, based on the embodiment shown in the drawings, as an example of a continuous heating furnace group according to the present invention, one continuous heating furnace in which all burners are regenerative burners and a continuous type in which all burners are continuous heating burners Although the case of the continuous heating furnace group comprised with three heating furnaces is demonstrated, what is demonstrated below is an example of embodiment of this invention, and this invention is the following description unless it exceeds the summary It is not limited to anything.

  FIG. 1 is a plan view schematically showing a continuous heating furnace group 1 according to one embodiment of the present invention. 3 continuous heating furnaces 2a to 2c in which all the burners are continuous heating burners and 1 continuous heating furnace 3 in which all the burners are regenerative burners carry in a heated object before heating. 5 and the conveying device 6 for carrying out the heated object to be heated are arranged in parallel. The transfer device 5 is provided with a charging device (not shown) in the vicinity of the charging inlets of the continuous heating furnaces 2a to 2c and 3. In addition, in FIG. 1, the to-be-heated material 4a-4d is shown, and the to-be-heated material 4a-4c is a large lot product, and the to-be-heated material 4d is a small lot product. In addition, the arrow has shown the conveyance path | route of the to-be-heated material. With this configuration, the objects to be heated 4a to 4d are carried from the material storage area by the transfer device 5, and are loaded by the charging device that is operated by the control of the controller or the operation of the worker, etc., so that the continuous heating furnaces 2a to 2c, 3 Allocated and charged. In each continuous heating furnace, the objects to be heated 4 a to 4 d are heated by a burner, extracted after reaching a target extraction temperature, and carried out to a hot rolling mill by a conveying device 6. Here, the allocation of the objects to be heated 4a to 4d to the continuous heating furnace is performed according to the quantity of each object to be heated, and the small lot products are loaded into the continuous heating furnace in which all the burners are regenerative burners. In order to make it enter, the small-lot product 4d is charged into the continuous heating furnace 3. Thereby, since the furnace temperature adjustment of the continuous heating furnaces 2a to 2c, which is difficult to adjust the furnace temperature, can be reduced by finely adjusting the furnace temperature in the continuous heating furnace 3 that is easy to adjust the furnace temperature, By improving the furnace temperature accuracy of the continuous heating furnaces 2a to 2c and reducing the time for adjusting the furnace temperature, it is possible to improve the quality, the fuel consumption rate, and the production efficiency. The small lot product 4d needs to be charged into the continuous heating furnace 3, but the continuous heating furnace into which the large lot products 4a to 4c are charged may be arbitrary. However, it is preferable that the large-lot products 4a to 4c are charged into the continuous heating furnaces 2a to 2c and 3 so as to reduce the furnace temperature control in order to improve quality, fuel consumption rate and production efficiency.

  FIG. 2 is a diagram schematically showing the inside in the furnace length direction of the continuous heating furnace 2a in which all the burners are continuous heating burners. Here, the furnace length direction is a direction in which an object to be heated is conveyed (the same applies hereinafter). The continuous heating furnace 2a includes an inlet 12 and an extraction port 13 disposed at both ends of the in-furnace transfer device 11 for transferring the objects to be heated 4a, 4a,... The fuel control zone is divided into a pre-tropical zone 15, a heating zone 16 and a soaking zone 17. The heat reflux region 14 is not provided with a burner, and a flue 18 is provided in the lower part. A recuperator 19 as a heat exchanger is attached to the flue 18. On the other hand, a continuous heating burner is attached to the lower part of both sides of the pre-tropical zone 15, the heating zone 16, and the soaking zone 17 on the furnace width side so as to heat the objects 4a, 4a,. Burners 20, 20,... Are provided. Here, the furnace width direction is a direction orthogonal to the furnace length direction and horizontal to the floor (the same applies hereinafter). Further, axial flow burners 21, 21,..., To which continuous heating burners are attached obliquely downward in the direction of the inlet 12, are provided on the upper side surfaces of the pre-tropical zone 15 and the heating zone 16 on the extraction port 13 side. Furthermore, on the upper part of the soaking zone 17, roof burners 22, 22,... Are provided with continuous heating burners attached downward from the ceiling. With this configuration, the objects to be heated 4 a, 4 a,... Are charged from the charging inlet 12, and are extracted from the extraction port by passing through the pre-tropical zone 15, the heating zone 16 and the soaking zone 17 by the in-furnace transfer device 11. Each fuel control zone can independently control the combustion of a continuous heating burner. In the pre-tropical zone 15 and the heating zone 16, the objects to be heated 4a, 4a, ... are side burners 20, 20, ... and an axial flow. It is heated by the burners 21, 21,. In the soaking zone 17, the objects to be heated 4 a, 4 a,... Are heated by the side burners 20, 20,. The exhaust gas in the furnace flows from the extraction port 13 side to the charging port 12 side and is discharged through the flue 18. Therefore, the recuperator 19 installed in the flue 18 heats the combustion air with the heat stored from the exhaust gas, and this combustion air is supplied to each continuous heating burner. Thereby, the thermal efficiency of the continuous heating furnace 2a is raised by heating the combustion air to about 300 ° C. to 600 ° C. The same applies to the continuous heating furnaces 2b and 2c, but the above embodiment is merely an example, and other configurations are possible. Moreover, the continuous heating furnaces 2a, 2b, and 2c may have the same configuration or different configurations.

  FIG. 3 is a diagram schematically showing the interior in the furnace length direction of the continuous heating furnace 3 in which all the burners are regenerative burners. The continuous heating furnace 3 includes an inlet 32 and an extraction port 33 arranged at both ends of an in-furnace transfer device 31 for transferring an object to be heated 4d, 4d... The fuel control zone is divided into a pre-tropical zone 35, a heating zone 36 and a soaking zone 37. The heat reflux region 34 is not provided with a burner, and has a flue 38 at the bottom. On the other hand, in the upper and lower parts of the pre-tropical zone 35, the heating zone 36 and the soaking zone 37, heat storage type burners 39, 39,... Installed to heat. The heat storage type burners 39, 39,... Constitute one set with two units attached corresponding to both side surfaces. In FIG. 3, the heat storage type burners 39, 39,. Only shown. With this configuration, the objects to be heated 4d, 4d,... Are charged from the charging port 32, transferred by the in-furnace transfer device 31, passed through the pre-tropical zone 35, the heating zone 36, and the soaking zone 37, and extracted from the extraction port 33. Is done. Each fuel control zone can independently control the combustion of the regenerative burner. In the pretropical zone 35 and the heating zone 36, the heated objects 4d, 4d,... Are heated by the regenerative burners 39, 39,. The temperature of the objects to be heated 4d, 4d... Rises, and in the soaking zone 37, the temperature of the objects to be heated 4d, 4d. The heat storage burners 39, 39,... Are provided with a heat storage body, through which the combustion air is supplied and the exhaust gas in the furnace is discharged. When the first burner in each set of the heat storage burners 39, 39,... Is burning, the second burner sucks the exhaust gas in the furnace without burning and stores the heat of the exhaust gas to the heat storage body. When the combustion of the first burner is finished, the second burner starts burning. At this time, when the combustion air passes through the heat storage body, the heat storage body is heated by the heat stored from the exhaust gas, and is usually 800 ° C. to 1000 ° C., so that it is more efficient than a continuous heating furnace with a continuous heating burner. Has been improved. Further, since most of the in-furnace exhaust gas is discharged by the regenerative burners 39, 39,..., The thermal inertia of the continuous heating furnace is reduced and the independence from other combustion control zones is increased. It is also possible to provide a temperature difference in each fuel control zone. Furthermore, in general, regenerative burners can control the fuel flow rate, combustion time, and the presence or absence of combustion within a certain range, enabling more precise combustion control than continuous heating burners. Is possible. Therefore, the continuous heating furnace 3 is easy to adjust the furnace temperature.

  FIG. 4 is a view showing the vicinity of the inlet of the heated objects 4a to 4d to the continuous heating furnaces 2a to 2c and 3. As shown in FIG. Three continuous heating furnaces 2a to 2c in which all the burners are continuous heating burners and one continuous heating furnace 3 in which all the burners are regenerative burners are arranged in parallel to the conveying device 5 for the object to be heated. Is arranged. Here, a walking beam is used as the transfer device 5, whereby the heated objects 4 a to 4 d are transferred. Further, the transfer device 5 includes a charging device (not shown) in the vicinity of the charging ports 12a to 12c and 32. In addition, the arrow has shown the conveyance direction of to-be-heated material 4a-4d. With such a configuration, the objects to be heated 4a to 4d carried in from the material storage by the transfer device 5 are continuously heated furnaces 2a to 2c, by a charging device that is operated by a controller or an operator's operation. 3 is charged. Here, charging of the objects to be heated 4 a to 4 d is performed according to the number of objects to be heated, and the small lot product 4 d is charged into the continuous heating furnace 3. Thereby, since the furnace temperature adjustment of the continuous heating furnaces 2a to 2c, which is difficult to adjust the furnace temperature, can be reduced by finely adjusting the furnace temperature in the continuous heating furnace 3 that is easy to adjust the furnace temperature, Since the furnace temperature accuracy of the continuous heating furnaces 2a to 2c is improved and the time for adjusting the furnace temperature is shortened, the quality, the fuel consumption rate, and the production efficiency can be improved.

  FIG. 5 is a diagram illustrating a state of charging the object to be heated into the continuous heating furnaces 2a to 2c and 3 at a certain time t1 to t9. The arrows indicate the direction of passage of time t, and FIG. 5 shows the objects to be heated 41 to 46 charged into the continuous heating furnaces 2a to 2c and 3 at times t1 to t9. In addition, the to-be-heated materials 41-46 consist of the small lot products 41 and 42 and the large lot products 43-46, and the target extraction temperature of the to-be-heated materials 41-46 is different, respectively. In such a situation, at time t1, a large lot product 43 is loaded into the continuous heating furnace 2a, a large lot product 45 is loaded into the continuous heating furnace 2b, and a large lot product 46 is loaded into the continuous heating furnaces 2c and 3. It has been entered. In the continuous heating furnace 3, the object to be heated is changed to the small lot product 41 at time t3, to the small lot product 41 at time t5, and to the large lot product 46 at time t8. In the continuous heating furnace 2a, the object to be heated is changed to the large lot product 44 at time t7, and in the continuous heating furnace 2b, the object to be heated is changed to the large lot product 46 at time t7. As described above, the furnaces are adjusted by inserting the small lot products 41 and 42 into the continuous heating furnace 3 in which the furnace temperature can be easily adjusted. Thus, in the continuous heating furnaces 2a to 2c in which the furnace temperature is difficult to adjust, Temperature adjustment can be reduced. Thereby, the furnace temperature accuracy of the continuous heating furnaces 2a to 2c is improved and the time for adjusting the furnace temperature is shortened, so that the quality, the fuel consumption rate and the production efficiency can be improved. The continuous heating furnace in which the large lot product is charged may be arbitrary. However, for example, the continuous heating furnace in which the large lot product 44, 46 is charged as in the continuous heating furnace 2a, 2b at time t7. If selection is possible, charging the object to be heated so that the furnace temperature adjustment is reduced in relation to the target extraction temperature of the object to be heated at time t6, quality, fuel consumption rate and production efficiency are reduced. It is preferable for improvement.

  In the above embodiment, as an example, there are one continuous heating furnace 3 in which all burners are regenerative burners, and three continuous heating furnaces 2 in which all burners are continuous heating burners. Although the case of the continuous heating furnace group comprised by four continuous heating furnaces was shown, this invention has one or more continuous heating furnaces 3 in which all the burners are regenerative burners, and all the burners As long as it is a continuous heating furnace group constituted by two or more continuous heating furnaces, one or more continuous heating furnaces 2 are continuous heating burners. Further, in the present invention, all burners are provided with a continuous heating furnace that is a regenerative burner in order to further improve quality, fuel consumption rate and production efficiency by quickly responding to a wide range of target extraction temperatures. However, if the furnace temperature can be adjusted sufficiently even if it is a continuous heating furnace where some burners are regenerative burners depending on the target extraction temperature of the object to be handled, such a continuous heating furnace is used. However, the effect of the present invention can be obtained.

  While the present invention has been described in connection with embodiments that are presently the most practical and preferred, the present invention is not limited to the embodiments disclosed herein. However, the invention can be changed as appropriate without departing from the scope or spirit of the invention that can be read from the claims and the entire specification, and a continuous heating furnace group including such changes is also included in the technical scope of the present invention. Must be understood.

It is a block diagram of a continuous heating furnace group. It is a figure which shows the inside of the furnace length direction of the continuous heating furnace whose all the burners are continuous heating burners. It is a figure which shows the inside of the furnace length direction of the continuous heating furnace whose all the burners are thermal storage type burners. It is a figure which shows the charging inlet periphery part of a continuous heating furnace group. It is a figure which shows the charging condition of the to-be-heated material to each continuous heating furnace.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Continuous heating furnace group 2 Continuous heating furnace in which all burners are continuous heating burners 3 Continuous heating furnace in which all burners are regenerative burners 4

Claims (1)

It is composed of a plurality of continuous heating furnaces that are internally equipped with burners for heating the object to be heated, all the burners are regenerative switching burners, and the first continuous heating furnace that is easy to adjust the furnace temperature, burner Ri continuous heating burners der, a method of allocating a continuous heated object to the heating furnace using a continuous heating furnace group and a second difficult furnace temperature regulator 2 of continuous heating furnace,
Object to be heated less small lot of quantities is charged into the first continuous heating furnace, the object to be heated more large lot of quantities being charged into the second continuous heating furnace and wherein Rukoto To distribute the objects to be heated in the continuous heating furnace group.

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