RU2485187C2 - Способ охлаждения зоны сварки рельса, устройство для охлаждения зоны сварки рельса и сварное соединение рельса - Google Patents

Способ охлаждения зоны сварки рельса, устройство для охлаждения зоны сварки рельса и сварное соединение рельса Download PDF

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RU2485187C2
RU2485187C2 RU2011139538/02A RU2011139538A RU2485187C2 RU 2485187 C2 RU2485187 C2 RU 2485187C2 RU 2011139538/02 A RU2011139538/02 A RU 2011139538/02A RU 2011139538 A RU2011139538 A RU 2011139538A RU 2485187 C2 RU2485187 C2 RU 2485187C2
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Russia
Prior art keywords
cooling
rail
neck
head
temperature
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RU2011139538/02A
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English (en)
Russian (ru)
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RU2011139538A (ru
Inventor
Кенити КАРИМИНЕ
Масахару УЕДА
Кацуя ИВАНО
Сеидзи СУГИЯМА
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Ниппон Стил Корпорейшн
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    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/42—Undetachably joining or fastening track components in or on the track, e.g. by welding, by gluing; Pre-assembling track components by gluing; Sealing joints with filling components
    • E01B29/44—Methods for effecting joining of rails in the track, e.g. taking account of ambient temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B23K11/04—Flash butt welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K23/00—Alumino-thermic welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/04—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rails
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/50—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
    • C21D9/505—Cooling thereof
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/02—Making non-ferrous alloys by melting
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B11/00—Rail joints
    • E01B11/44—Non-dismountable rail joints; Welded joints
    • E01B11/46—General methods for making gapless tracks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/26—Railway- or like rails
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/02—Iron or ferrous alloys
    • B23K2103/04—Steel or steel alloys
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00—Process control or regulation for heat treatments
    • C21D11/005—Process control or regulation for heat treatments for cooling
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00—Microstructure comprising significant phases
    • C21D2211/009—Pearlite
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2221/00—Treating localised areas of an article
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771—Transition metal-base component
    • Y10T428/12861—Group VIII or IB metal-base component
    • Y10T428/12951—Fe-base component

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Thermal Sciences (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Structural Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Arc Welding In General (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
RU2011139538/02A 2009-03-30 2010-03-30 Способ охлаждения зоны сварки рельса, устройство для охлаждения зоны сварки рельса и сварное соединение рельса RU2485187C2 (ru)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP2009-081587 2009-03-30
JP2009081587 2009-03-30
JP2009175646 2009-07-28
JP2009-175646 2009-07-28
PCT/JP2010/002303 WO2010116680A1 (ja) 2009-03-30 2010-03-30 レール溶接部の冷却方法、レール溶接部の冷却装置、及びレール溶接継手

Publications (2)

Publication Number Publication Date
RU2011139538A RU2011139538A (ru) 2013-05-10
RU2485187C2 true RU2485187C2 (ru) 2013-06-20

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RU2011139538/02A RU2485187C2 (ru) 2009-03-30 2010-03-30 Способ охлаждения зоны сварки рельса, устройство для охлаждения зоны сварки рельса и сварное соединение рельса

Country Status (9)

Country Link
US (1) US8557064B2 (pt)
EP (1) EP2415885A4 (pt)
JP (1) JP4819183B2 (pt)
CN (1) CN102365377B (pt)
AU (1) AU2010235826B2 (pt)
BR (1) BRPI1014787B1 (pt)
CA (1) CA2756855C (pt)
RU (1) RU2485187C2 (pt)
WO (1) WO2010116680A1 (pt)

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WO2010109837A1 (ja) * 2009-03-27 2010-09-30 新日本製鐵株式会社 レール溶接部の冷却装置および冷却方法
BR112013029859B1 (pt) * 2011-05-25 2019-06-18 Nippon Steel & Sumitomo Metal Corporation Método de reaquecimento de zona de solda de trilho
US20120305533A1 (en) * 2011-06-02 2012-12-06 Taylor Winfield Technologies, Inc. Forced freeze welding of advanced high strength steels
CN103874559A (zh) * 2011-10-13 2014-06-18 B·F·朱里 轨道线路闪光对焊的装置和方法
US9334546B2 (en) 2011-11-29 2016-05-10 Evraz Inc. Na Canada Method and apparatus for treatment of a rail weld
WO2015156243A1 (ja) * 2014-04-08 2015-10-15 新日鐵住金株式会社 熱処理装置、熱処理方法及びレール鋼
CN104862466B (zh) * 2015-06-11 2017-01-18 攀钢集团攀枝花钢铁研究院有限公司 过共析钢轨焊接接头焊后热处理的方法
BR112018011842B1 (pt) * 2015-12-15 2021-09-14 Jfe Steel Corporation Método para selecionar aço de trilho e aço de roda
FR3054153B1 (fr) * 2016-07-19 2018-07-27 Railtech Int Procede et dispositif de controle du prechauffage d'une zone d'un rail avant une soudure alumiothermique
CN107335770B (zh) * 2017-02-20 2019-05-10 湖北武铁山桥轨道装备有限公司 钢轨热处理系统和热处理工艺
CN107175402A (zh) * 2017-06-16 2017-09-19 中铁宝桥集团有限公司 一种合金钢道岔与槽型钢轨的焊接模型及焊接方法
JP6819479B2 (ja) * 2017-06-21 2021-01-27 トヨタ自動車株式会社 金属部材及びその製造方法
CA3052319A1 (en) * 2017-09-29 2019-04-04 Gregory Ryan Lehnhoff Method for joining steel rails with controlled weld heat input
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CN107948914B (zh) * 2017-12-25 2024-04-12 苏州格洛佛精密科技有限公司 焊接机
CN108570550B (zh) * 2018-05-18 2020-06-26 攀钢集团攀枝花钢铁研究院有限公司 热处理型贝氏体钢轨焊接接头焊后热处理方法
CN109022746B (zh) * 2018-10-24 2020-05-19 攀钢集团攀枝花钢铁研究院有限公司 U71MnH钢轨闪光焊接接头的热处理方法
CN109022749B (zh) * 2018-10-24 2020-06-02 攀钢集团攀枝花钢铁研究院有限公司 U71MnH钢轨焊接接头的焊后热处理方法
CN109022748B (zh) * 2018-10-24 2020-06-09 攀钢集团攀枝花钢铁研究院有限公司 U71MnH钢轨焊接接头的热处理方法
CN109022747B (zh) * 2018-10-24 2020-05-26 攀钢集团攀枝花钢铁研究院有限公司 U71MnH钢轨闪光焊接接头的焊后热处理方法
JP6822612B1 (ja) * 2019-02-19 2021-01-27 Ｊｆｅスチール株式会社 レールの製造方法
CN111575463B (zh) * 2020-05-12 2022-02-01 武汉钢铁有限公司 一种降低磁浮铁路f型轨端部扭转的生产方法
CN111635987B (zh) * 2020-05-18 2022-02-01 武汉钢铁有限公司 一种提高f型轨全断面残余应力均匀性的生产方法
JP7417170B2 (ja) 2020-09-30 2024-01-18 日本製鉄株式会社 溶接レール
CN112375891A (zh) * 2020-10-20 2021-02-19 包头钢铁（集团）有限责任公司 一种消除贝氏体钢轨拉伸断口脆性平台的在线回火工艺
CN112251587B (zh) * 2020-10-23 2022-03-22 攀钢集团攀枝花钢铁研究院有限公司 贝氏体钢轨与共析珠光体钢轨焊接接头的热处理方法
CN113416833B (zh) * 2021-07-08 2022-06-10 包钢中铁轨道有限责任公司 一种钢轨焊缝热处理控制系统及热处理方法
CN115488484B (zh) * 2022-11-03 2024-03-08 攀钢集团攀枝花钢铁研究院有限公司 提高过共析钢轨闪光焊接头正火区硬度的方法
CN115488481B (zh) * 2022-11-03 2024-03-08 攀钢集团攀枝花钢铁研究院有限公司 减小过共析钢轨接头球化退火区宽度的方法
CN115679079A (zh) * 2022-11-03 2023-02-03 攀钢集团攀枝花钢铁研究院有限公司 一种提高过共析钢轨接头再奥氏体化区硬度的方法及装置
WO2024127454A1 (ja) * 2022-12-12 2024-06-20 日本製鉄株式会社 フラッシュバット溶接レールの溶接継手部の熱処理方法、及びフラッシュバット溶接レールの製造方法

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RU2003705C1 (ru) * 1992-01-03 1993-11-30 Всероссийский научно-исследовательский институт железнодорожного транспорта Способ термической обработки рельсов и установка дл его осуществлени
JPH06228648A (ja) * 1993-02-01 1994-08-16 Daiwa Kogyo Kk クロッシング用ノーズレールの頭部連続スラッククエ ンチ熱処理方法
JPH06299246A (ja) * 1993-04-12 1994-10-25 Nippon Steel Corp レールの熱処理方法
JPH08337819A (ja) * 1995-06-08 1996-12-24 Nippon Steel Corp レール溶接部の耐腹部水平き裂性改善法
RU2162486C2 (ru) * 1995-09-20 2001-01-27 Сожерель Способ термической обработки стального рельса
RU2139946C1 (ru) * 1996-04-15 1999-10-20 Ниппон Стил Корпорейшн Обладающие превосходной износостойкостью и свариваемостью рельсы из низколегированной термообработанной перлитной стали, а также способ их производства

Also Published As

Publication number Publication date
EP2415885A1 (en) 2012-02-08
AU2010235826A1 (en) 2011-10-27
US20120015212A1 (en) 2012-01-19
AU2010235826B2 (en) 2015-07-02
CN102365377B (zh) 2014-03-05
JPWO2010116680A1 (ja) 2012-10-18
CN102365377A (zh) 2012-02-29
CA2756855C (en) 2013-11-19
CA2756855A1 (en) 2010-10-14
JP4819183B2 (ja) 2011-11-24
WO2010116680A1 (ja) 2010-10-14
BRPI1014787A2 (pt) 2016-04-19
BRPI1014787B1 (pt) 2018-06-05
EP2415885A4 (en) 2014-04-23
RU2011139538A (ru) 2013-05-10
US8557064B2 (en) 2013-10-15

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