RU2015155667A - Экструдируемая керамическая композиция и способ получения - Google Patents
Экструдируемая керамическая композиция и способ получения Download PDFInfo
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- RU2015155667A RU2015155667A RU2015155667A RU2015155667A RU2015155667A RU 2015155667 A RU2015155667 A RU 2015155667A RU 2015155667 A RU2015155667 A RU 2015155667A RU 2015155667 A RU2015155667 A RU 2015155667A RU 2015155667 A RU2015155667 A RU 2015155667A
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- particles
- composite material
- inorganic
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- thermal conductivity
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- 239000000919 ceramic Substances 0.000 title claims 6
- 239000000203 mixture Substances 0.000 title claims 3
- 238000004519 manufacturing process Methods 0.000 title 1
- 239000002245 particle Substances 0.000 claims 43
- 239000002131 composite material Substances 0.000 claims 25
- 230000003014 reinforcing effect Effects 0.000 claims 9
- 229910010293 ceramic material Inorganic materials 0.000 claims 8
- 229910052809 inorganic oxide Inorganic materials 0.000 claims 8
- 239000000463 material Substances 0.000 claims 8
- 229910052751 metal Inorganic materials 0.000 claims 6
- 239000002184 metal Substances 0.000 claims 6
- 229910021536 Zeolite Inorganic materials 0.000 claims 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims 4
- 239000010457 zeolite Substances 0.000 claims 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims 3
- 229910052799 carbon Inorganic materials 0.000 claims 3
- 239000000835 fiber Substances 0.000 claims 3
- 239000011159 matrix material Substances 0.000 claims 3
- 150000001247 metal acetylides Chemical class 0.000 claims 3
- 238000000034 method Methods 0.000 claims 3
- 150000004767 nitrides Chemical class 0.000 claims 3
- 229910021332 silicide Inorganic materials 0.000 claims 3
- 229910052710 silicon Inorganic materials 0.000 claims 3
- 239000010703 silicon Substances 0.000 claims 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims 3
- 210000002421 cell wall Anatomy 0.000 claims 2
- 239000012530 fluid Substances 0.000 claims 2
- 150000002739 metals Chemical class 0.000 claims 2
- 239000000843 powder Substances 0.000 claims 2
- 210000004027 cell Anatomy 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000004615 ingredient Substances 0.000 claims 1
- 229910044991 metal oxide Inorganic materials 0.000 claims 1
- 150000004706 metal oxides Chemical class 0.000 claims 1
- 239000011214 refractory ceramic Substances 0.000 claims 1
- 239000004065 semiconductor Substances 0.000 claims 1
- 150000004760 silicates Chemical class 0.000 claims 1
- 238000005245 sintering Methods 0.000 claims 1
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Claims (31)
1. Экструдируемый композиционный материал, содержащий:
предварительно спеченный керамоматричный материал;
множество частиц, имеющих аспектное отношение от примерно 1 до примерно 100, указанное множество частиц содержит по меньшей мере один тип частиц, выбранный из структурно армирующих частиц и частиц, модифицирующих теплопроводность; и
жидкость-носитель.
2. Композиционный материал по п. 1, отличающийся тем, что спеченный керамоматричный материал содержит по меньшей мере один порошкообразный цеолит.
3. Композиционный материал по п. 2, отличающийся тем, что предварительно спеченный керамоматричный материал дополнительно содержит второй порошкообразный материал, содержащий неорганический оксид, при этом второй порошкообразный материал не является цеолитом.
4. Композиционный материал по п. 3, отличающийся тем, что неорганический оксид включает оксиды металлов, оксиды полупроводников или силикаты, при этом неорганический оксид не является цеолитом.
5. Композиционный материал по п. 1, отличающийся тем, что множество частиц содержат структурно армирующие частицы, где структурно армирующие частицы содержат по меньшей мере один материал, выбранный из неорганических оксидов, неорганических карбидов, неорганических боридов, неорганических нитридов, неорганических силицидов, керамических материалов или металлов.
6. Композиционный материал по п. 1, отличающийся тем, что множество частиц содержат частицы, модифицирующие теплопроводность, где частицы, модифицирующие теплопроводность, содержат по меньшей мере один материал, выбранный из кремния, карбида кремния, углерода или металла.
7. Композиционный материал по любому из предыдущих пунктов, отличающийся тем, что по меньшей мере один тип частиц включен в количестве, приводящем к получению спеченной керамической композиции с концентрацией частиц от примерно 0,2% до примерно 30% по массе относительно общей сухой массы ингредиентов.
8. Экструдированный керамический композиционный материал, содержащий:
матрицу, содержащую огнеупорный керамический материал; и
множество частиц, заключенных в матрицу, где указанное множество частиц имеют аспектное отношение от примерно 1 до примерно 100, указанное множество частиц содержит по меньшей мере один тип частиц, выбранный из структурно армирующих частиц и частиц, модифицирующих теплопроводность;
где экструдированный керамический композиционный материал имеет экструдированную форму, имеющую поперечное сечение, которое является по существу одинаковым на всем протяжении экструдированной формы.
9. Композиционный материал по п. 8, отличающийся тем, что экструдированная форма представляет собой монолитную сотовую структуру, содержащую множество стенок ячеек, и каждая стенка ячейки имеет толщину 10 мил (254 мкм) или менее.
10. Композиционный материал по п. 9, отличающийся тем, что монолитная сотовая структура имеет по меньшей мере одно из: повышенной прочности под нагрузкой или повышенной теплопроводности, по сравнению с такой же монолитной сотовой структурой, не содержащей указанного множества частиц.
11. Композиционный материал по п. 8, отличающийся тем, что экструдированная форма представляет собой монолитную сотовую структуру, содержащую множество ячеек.
12. Композиционный материал по п. 8, отличающийся тем, что матрица содержит по меньшей мере один неорганический оксид.
13. Композиционный материал по п. 12, отличающийся тем, что по меньшей мере один неорганический оксид представляет собой цеолит.
14. Композиционный материал по п. 8, отличающийся тем, что множество частиц содержит структурно армирующие частицы, где структурно армирующие частицы содержат по меньшей мере один материал, выбранный из неорганических оксидов, неорганических карбидов, неорганических боридов, неорганических нитридов, неорганических силицидов, керамических материалов или металлов.
15. Композиционный материал по п. 8, отличающийся тем, что множество частиц содержат частицы, модифицирующие теплопроводность, где частицы, модифицирующие теплопроводность, содержат по меньшей мере один материал, выбранный из кремния, карбида кремния, углерода или металла.
16. Композиционный материал по п. 8, отличающийся тем, что содержание по меньшей мере одного типа частиц составляет от примерно 0,5% до примерно 40% по массе относительно общей массы композиции после спекания.
17. Композиционный материал по п. 8, отличающийся тем, что по меньшей мере частицы одного типа находятся в форме порошка, одинаковых волокон, рубленых волокон, измельченных волокон или их комбинаций.
18. Композиционный материал по п. 8, отличающийся тем, что по меньшей мере частицы одного типа имеют по меньшей мере один размер, составляющий 100 мкм или менее.
19. Композиционный материал по любому из пп. 8-18, отличающийся тем, что используют частицы, модифицирующие теплопроводность, при этом теплопроводность увеличивается на по меньшей мере 10% по сравнению с такой же монолитной сотовой структурой, не содержащей указанного множества частиц, модифицирующих теплопроводность.
20. Способ получения керамического композиционного материала, включающий:
смешивание одного или более предварительно спеченных керамоматричных материалов, множества частиц и жидкости-носителя с получением экструдируемого композиционного материала, где указанное множество частиц имеют аспектное отношение от примерно 1 до примерно 100, указанное множество частиц содержит по меньшей мере один тип частиц, выбранный из структурно армирующих частиц и частиц, модифицирующих теплопроводность;
экструзию композиционного материала в экструдированную форму; и
нагревание экструдированного композиционного материала с получением керамического композиционного материала.
21. Способ по п. 20, отличающийся тем, что множество частиц содержат структурно армирующие частицы, где структурно армирующие частицы содержат по меньшей мере один материал, выбранный из неорганических оксидов, неорганических карбидов, неорганических боридов, неорганических нитридов, неорганических силицидов, керамических материалов или металла.
22. Способ по п. 20, отличающийся тем, что множество частиц содержат частицы, модифицирующие теплопроводность, где частицы, модифицирующие теплопроводность, содержат по меньшей мере один материал, выбранный из кремния, карбида кремния, углерода или металла.
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| HUE027335T2 (en) * | 2010-02-01 | 2016-09-28 | Johnson Matthey Plc | Extruded solid body three-way catalyst |
| WO2012128149A1 (ja) * | 2011-03-18 | 2012-09-27 | 日本碍子株式会社 | 炭化珪素質多孔体、ハニカム構造体及び電気加熱式触媒担体 |
| CN103145439B (zh) * | 2013-02-21 | 2014-09-17 | 安徽中鼎美达环保科技有限公司 | 一种高热导率、超低膨胀系数的蜂窝多孔陶瓷 |
-
2015
- 2015-01-21 US US14/602,121 patent/US20160207840A1/en not_active Abandoned
- 2015-12-24 RU RU2015155667A patent/RU2706077C2/ru active
-
2016
- 2016-01-13 EP EP16151127.4A patent/EP3048089B1/en active Active
- 2016-01-18 MX MX2016000716A patent/MX2016000716A/es active IP Right Grant
- 2016-01-19 CA CA2918159A patent/CA2918159C/en active Active
- 2016-01-20 CN CN202311040686.2A patent/CN117003573A/zh active Pending
- 2016-01-20 CN CN201610036014.8A patent/CN105801151A/zh active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| RU2015155667A3 (ru) | 2019-06-11 |
| EP3048089B1 (en) | 2019-09-18 |
| CN105801151A (zh) | 2016-07-27 |
| CN117003573A (zh) | 2023-11-07 |
| RU2706077C2 (ru) | 2019-11-14 |
| CA2918159C (en) | 2020-04-14 |
| MX2016000716A (es) | 2016-09-15 |
| EP3048089A1 (en) | 2016-07-27 |
| CA2918159A1 (en) | 2016-07-21 |
| US20160207840A1 (en) | 2016-07-21 |
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