KR940022049A - 자동차의 에어콘용 열교환기 및 그 제조방법 - Google Patents

자동차의 에어콘용 열교환기 및 그 제조방법 Download PDF

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Publication number
KR940022049A
KR940022049A KR1019930003355A KR930003355A KR940022049A KR 940022049 A KR940022049 A KR 940022049A KR 1019930003355 A KR1019930003355 A KR 1019930003355A KR 930003355 A KR930003355 A KR 930003355A KR 940022049 A KR940022049 A KR 940022049A
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KR
South Korea
Prior art keywords
heat exchanger
tubular header
air conditioner
flat portion
exchanger according
Prior art date
Application number
KR1019930003355A
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English (en)
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KR950009505B1 (ko
Inventor
박상록
Original Assignee
박상록
주식회사 두원공조
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Application filed by 박상록, 주식회사 두원공조 filed Critical 박상록
Priority to KR1019930003355A priority Critical patent/KR950009505B1/ko
Priority to CN94103271A priority patent/CN1075884C/zh
Priority to US08/199,716 priority patent/US5464145A/en
Publication of KR940022049A publication Critical patent/KR940022049A/ko
Priority to US08/476,875 priority patent/US5622220A/en
Application granted granted Critical
Publication of KR950009505B1 publication Critical patent/KR950009505B1/ko

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F28F9/04—Arrangements for sealing elements into header boxes or end plates
    • F28F9/16—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
    • F28F9/18—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
    • F28F9/182—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding the heat-exchange conduits having ends with a particular shape, e.g. deformed; the heat-exchange conduits or end plates having supplementary joining means, e.g. abutments
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05383—Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00—Soldering, e.g. brazing, or unsoldering
    • B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • B23K1/0012—Brazing heat exchangers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F28F9/0219—Arrangements for sealing end plates into casing or header box; Header box sub-elements
    • F28F9/0224—Header boxes formed by sealing end plates into covers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F28F9/0246—Arrangements for connecting header boxes with flow lines
    • F28F9/0256—Arrangements for coupling connectors with flow lines
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F28F9/04—Arrangements for sealing elements into header boxes or end plates
    • F28F9/16—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
    • F28F9/18—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • F28F9/262—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators
    • F28F9/268—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators by permanent joints, e.g. by welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/04—Tubular or hollow articles
    • B23K2101/14—Heat exchangers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00—Fastening; Joining
    • F28F2275/06—Fastening; Joining by welding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/4935—Heat exchanger or boiler making
    • Y10T29/49389—Header or manifold making

Abstract

본 발명은 자동차 에어콘용 열교환기 및 그 제조방법에 관한 것으로, 특히 알루미늄 압출가공에 의해 이음매없이 "D"자형상으로 형성된 관형헤더를 튜브와 접합시킬때 그 접합부분에 용가제 플레이트를 매개시켜 가조립상태의 열교환기를 열처리로내에서 580 내지 620℃의 온도로 가열시켜줌으로써 접합부분에 용접비이드가 형성되어 단시간내에 일괄적으로 동시에 용접이 이루어지는 공정으로 되어 있기 때문에 관형헤더에서의 누설, 터짐 및 변형을 미연에 방지할 수 있음과 동시에 조립공정에 소요되는 작업시간 및 열교환기의 제조코스트를 절감시킬 수 있는 효과가 있다.

Description

자동차의 에어콘용 열교환기 및 그 제조방법
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제1도는 본 발명에 의한 열교환기를 도시한 분해사시도,
제2도는 본 발명에 의한 열교환기에서 관형헤더가 부착되는 요부를 도시한 분해사시도,
제3도는 제2도의 A-A선 단면도.

Claims (13)

  1. 평행으로 배열되어서 냉매의 흐름을 유도하는 다수개의 튜브(1)와, 이들 튜브(1)와 튜브(1)와의 사이에 파도형상으로 조밀하게 설치되어서 전열면적을 높여주는 다수개의 코루게이트핀(2)과, 상기 다수개의 튜브(1)의 양단과 각각 용가제 플레이트(3)를 매개로 연통접합되도록 일측에 다수개의 튜브삽입공(4b)이 형성된 평면수(4a)와 타측에 곡면부(4d)를 갖는"D"자형의 관형헤더(4)로 이루어진 것을 특징으로 하는 자동차의 에어콘용 열교환기.
  2. 제1항에 있어서, 상기 관형헤더(4)는 알루미늄 압출가공에 의해 이음매가 없이 형성된 것을 특징으로 하는 자동차의 에어콘용 열교환기.
  3. 제1항에 있어서, 상기 관형헤더(4)는 또한 그 평면부(4a)가 곡면으로 형성된 것을 특징으로 하는 자동차의 에어콘용 열교환기.
  4. 제1항에 있어서, 상기 관형헤더(4)는 그 곡면부(4d)가 반원으로 형성된 것을 특징으로 하는 자동차의 에어콘용 열교환기.
  5. 제1항에 있어서, 상기 관형헤더(4)는 그 곡면부(4d)가 타원으로 형성된 것을 특징으로 하는 자동차의 에어콘용 열교환기.
  6. 제1항에 있어서, 상기 관형헤더(4)는 그 평면부(4a)와 곡면부(4d)와의 연결모서리부분이 직선으로 형성된 것을 특징으로 하는 자동차의 에어콘용 열교환기.
  7. 제1항에 있어서, 상기 관형헤더(4)는 그 평면부(4a)와 곡면부(4d)와의 연결모서리부분이 외측으로 경사되게 형성된 것을 특징으로 하는 자동차의 에어콘용 열교환기.
  8. 제1항에 있어서, 상기 관형헤더(4)는 그 평면부(4a)와 곡면부(4d)의 두께보다 두껍게 형성된 것을 특징으로 하는 자동차의 에어콘용 열교환기.
  9. 제1항에 있어서, 상기 용가제 플레이트(3)는 그 평탄부(3a)에 대해 길이방향으로 다수개의 버르(3b)가 일정한 간격을 두고 일체로 돌출형성된 것을 특징으로 하는 자동차의 에어콘용 열교환기.
  10. 제9항에 있어서, 상기 버르(3b)는 그 돌축폭이 상기 관형헤더(4)의 평면부(4a)의 두께보다 큰폭으로 형성된 것을 특징으로 하는 자동차의 에어콘용 열교환기.
  11. 제1항에 있어서, 상기 용가제 플레이트(3)는 그 평탄부(3a)의 길이방향에서 양가장자리에 플랜지부(3c)가 일체로 형성된 것을 특징으로 하는 자동차의 에어콘용 열교환기.
  12. 제1항에 있어서, 상기 용가제 플레이트(3)는 그 두께가 0.1 내지 1.0mm로 성형된 것을 특징으로 하는 자동차의 에어콘용 열교환기 제조방법.
  13. 다수개의 튜브(1)의 양측단이 용가제 플레이트(3)를 매개로 관형헤더(4)의 튜브삽입공(4b)에 삽입된 가조립물 상태에서 열처리로내의 일정온도에 의해 상기 용가제 플레이트(3)가 녹아서 비이드(10)를 형성할 때 상기 가조립물의 접합부분을 일괄적으로 동시에 용접시키도록 된 것을 특징으로 하는 자동차의 에어콘용 열교환기 제조방법.
    ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019930003355A 1993-03-05 1993-03-05 자동차의 에어콘용 열교환기의 제조방법 KR950009505B1 (ko)

Priority Applications (4)

Application Number Priority Date Filing Date Title
KR1019930003355A KR950009505B1 (ko) 1993-03-05 1993-03-05 자동차의 에어콘용 열교환기의 제조방법
CN94103271A CN1075884C (zh) 1993-03-05 1994-02-22 汽车空调用的热交换器及其制造方法
US08/199,716 US5464145A (en) 1993-03-05 1994-02-22 Heat exchanger for automobile air conditioning system and method for manufacture of the same
US08/476,875 US5622220A (en) 1993-03-05 1995-06-07 Heat exchanger for automobile air conditioning system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1019930003355A KR950009505B1 (ko) 1993-03-05 1993-03-05 자동차의 에어콘용 열교환기의 제조방법

Publications (2)

Publication Number Publication Date
KR940022049A true KR940022049A (ko) 1994-10-20
KR950009505B1 KR950009505B1 (ko) 1995-08-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
KR1019930003355A KR950009505B1 (ko) 1993-03-05 1993-03-05 자동차의 에어콘용 열교환기의 제조방법

Country Status (3)

Country Link
US (2) US5464145A (ko)
KR (1) KR950009505B1 (ko)
CN (1) CN1075884C (ko)

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