KR101640459B1 - Light emitting device package, backlight unit and lighting device - Google Patents
Light emitting device package, backlight unit and lighting device Download PDFInfo
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- KR101640459B1 KR101640459B1 KR1020140179509A KR20140179509A KR101640459B1 KR 101640459 B1 KR101640459 B1 KR 101640459B1 KR 1020140179509 A KR1020140179509 A KR 1020140179509A KR 20140179509 A KR20140179509 A KR 20140179509A KR 101640459 B1 KR101640459 B1 KR 101640459B1
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- substrate
- electrode
- light emitting
- seating
- emitting device
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- Engineering & Computer Science (AREA)
- Led Device Packages (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
Abstract
The present invention relates to a light emitting device package, a backlight unit, and a lighting device that can be used for a display or an illumination, and includes a substrate having a first electrode on one side and a second electrode on the other side of the electrode separation line. And a light emitting element mounted on a seating surface of the substrate, wherein the substrate comprises: a seating pad portion including a seating surface of the substrate; A separation groove portion formed around the seating surface of the substrate so that the seating pad portion can be separated from other portions of the substrate independently; And at least one bridge portion formed in a shape that traverses the separation groove portion so that at least a part of the seating pad can be connected to another portion of the substrate.
Description
BACKGROUND OF THE
A light emitting diode (LED) is a kind of semiconductor device that can emit light of various colors by forming a light emitting source through the formation of a PN diode of a compound semiconductor. Such a light emitting device has a long lifetime, can be reduced in size and weight, and can be driven at a low voltage. In addition, these LEDs are resistant to shock and vibration, do not require preheating time and complicated driving, can be packaged after being mounted on a substrate or lead frame in various forms, so that they can be modularized for various purposes and used as a backlight unit A lighting device, and the like.
The conventional light emitting device package may include a light emitting device and a substrate for supporting the light emitting device.
However, in such a conventional light emitting device package, the light emitting device having different materials and the substrate are thermally expanded by different forces due to the high-temperature environment during reflow or by the high-temperature heat generated in the light emitting device, A popping phenomenon in which the medium or the light emitting element is broken or a tilt phenomenon in which the light emitting axis of the light emitting element is twisted or a bonding deviation phenomenon is generated and the appearance is bad, Various problems such as abnormal operation or increased heat resistance have occurred.
The defective bonding phenomenon due to the difference of materials is caused not only in the case where the substrate is a lead frame but also in a multi-layer substrate composed of a multilayer. Since the thermal expansion force between the layers constituting the substrate is different, .
Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and an object of the present invention is to provide a light emitting device having a relatively small thermal expansion force, A light emitting device package that can prevent a popping phenomenon, a tilt phenomenon in which a light emitting axis is turned, and a bonding deviation phenomenon by forming a bridging portion having a plurality of light emitting diodes and mitigating a difference in thermal expansion force, And an object of the present invention is to provide a device. However, these problems are exemplary and do not limit the scope of the present invention.
According to an aspect of the present invention, there is provided a light emitting device package comprising: a substrate having a first electrode on one side and a second electrode on the other side of the electrode separation line; And a light emitting element mounted on a seating surface of the substrate, wherein the substrate comprises: a seating pad portion including a seating surface of the substrate; A separation groove portion formed around the seating surface of the substrate so that the seating pad portion can be separated from other portions of the substrate independently; And at least one bridge portion formed in a shape that traverses the separation groove portion so that at least a part of the seating pad can be connected to another portion of the substrate.
According to an aspect of the present invention, the substrate further includes: an upper electrode layer including the first electrode and the second electrode; A substrate core layer formed on a lower surface of the upper electrode layer and supporting the upper electrode layer; And a lower electrode layer formed on a lower surface of the substrate core layer and electrically connected to the upper electrode layer, wherein the seating pad portion, the separation groove portion, and the bridge portion are formed on the lower electrode layer, As shown in FIG.
According to an aspect of the present invention, the separation groove portion is formed in a square shape around the seating pad portion, and the bridge portion is elongated in the front center, rear center, or side center of the seating pad portion in a direction parallel to the electrode separation line And the light emitting device is a flip chip type LED, and at least a part of the separation groove part may be connected to the electrode separation line.
According to an aspect of the present invention, the bridge portion may be formed by selecting at least one of a linear shape, an inclined shape, a zigzag shape, a curved shape, a polygonal shape, and a combination thereof.
Further, the light emitting device package according to the present invention may further include a guide dam portion formed in at least a part of the seating pad portion and / or the separation groove portion and having an insulating material for aligning the position of the light emitting device or the bonding medium can do.
According to an aspect of the present invention, the guide dam may be formed in a rectangular shape as a whole on the first electrode and the second electrode across the electrode separation line.
According to an aspect of the present invention, the substrate may be a lead frame.
According to another aspect of the present invention, there is provided a backlight unit comprising: a substrate having a first electrode on one side and a second electrode on the other side of an electrode separation line; A light emitting element mounted on a seating surface of the substrate; And a light guide plate installed at an optical path of the light emitting device, wherein the substrate comprises: a seating pad portion including a seating surface of the substrate; A separation groove portion formed around the seating surface of the substrate so that the seating pad portion can be separated from other portions of the substrate independently; And at least one bridge portion formed in a shape that traverses the separation groove portion so that at least a part of the seating pad can be connected to another portion of the substrate.
According to an aspect of the present invention, there is provided a lighting apparatus comprising: a substrate having a first electrode on one side and a second electrode on the other side of an electrode separation line; And a light emitting element mounted on a seating surface of the substrate, wherein the substrate comprises: a seating pad portion including a seating surface of the substrate; A separation groove portion formed around the seating surface of the substrate so that the seating pad portion can be separated from other portions of the substrate independently; And at least one bridge portion formed in a shape that traverses the separation groove portion so that at least a part of the seating pad can be connected to another portion of the substrate.
According to some embodiments of the present invention as described above, the popping phenomenon, the tilt phenomenon in which the light emitting axis is turned off, the bonding deviation phenomenon, and the like are prevented, Operation, and heat resistance can be prevented. It is possible to produce high quality products with high efficiency, ultra low price and high reliability by stabilizing the flip chip processor, and to increase the product yield and to reduce the product cost . Of course, the scope of the present invention is not limited by these effects.
1 is an exploded perspective view of a light emitting device package according to some embodiments of the present invention.
2 is a plan view showing a seating pad portion of the light emitting device package of FIG.
3 is a cross-sectional view of the light emitting device package of FIG.
4 to 6 are plan views showing various embodiments of the bridge portion of the light emitting device package of FIG.
FIG. 7 is a plan view showing a light emitting device package according to some other embodiments of the present invention. FIG.
8 is a cross-sectional view of the light emitting device package of Fig.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The embodiments of the present invention are described in order to more fully explain the present invention to those skilled in the art, and the following embodiments may be modified into various other forms, It is not limited to the embodiment. Rather, these embodiments are provided so that this disclosure will be more thorough and complete, and will fully convey the concept of the invention to those skilled in the art. In the drawings, the thickness and size of each layer are exaggerated for convenience and clarity of explanation.
It is to be understood that throughout the specification, when an element such as a film, region or substrate is referred to as being "on", "connected to", "laminated" or "coupled to" another element, It will be appreciated that elements may be directly "on", "connected", "laminated" or "coupled" to another element, or there may be other elements intervening therebetween. On the other hand, when one element is referred to as being "directly on", "directly connected", or "directly coupled" to another element, it is interpreted that there are no other components intervening therebetween do. Like numbers refer to like elements. As used herein, the term "and / or" includes any and all combinations of one or more of the listed items.
Although the terms first, second, etc. are used herein to describe various elements, components, regions, layers and / or portions, these members, components, regions, layers and / It is obvious that no. These terms are only used to distinguish one member, component, region, layer or section from another region, layer or section. Thus, a first member, component, region, layer or section described below may refer to a second member, component, region, layer or section without departing from the teachings of the present invention.
Also, relative terms such as "top" or "above" and "under" or "below" can be used herein to describe the relationship of certain elements to other elements as illustrated in the Figures. Relative terms are intended to include different orientations of the device in addition to those depicted in the Figures. For example, if the element is inverted in the figures, the elements depicted as being on the upper surface of the other elements will have a direction on the lower surface of the other elements. Thus, the example "top" may include both "under" and "top" directions depending on the particular orientation of the figure. If the elements are oriented in different directions (rotated 90 degrees with respect to the other direction), the relative descriptions used herein can be interpreted accordingly.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms "a," "an," and "the" include singular forms unless the context clearly dictates otherwise. Also, " comprise "and / or" comprising "when used herein should be interpreted as specifying the presence of stated shapes, numbers, steps, operations, elements, elements, and / And does not preclude the presence or addition of one or more other features, integers, operations, elements, elements, and / or groups.
Hereinafter, embodiments of the present invention will be described with reference to the drawings schematically showing ideal embodiments of the present invention. In the figures, for example, variations in the shape shown may be expected, depending on manufacturing techniques and / or tolerances. Accordingly, the embodiments of the present invention should not be construed as limited to the particular shapes of the regions illustrated herein, but should include, for example, changes in shape resulting from manufacturing.
1 is a partially exploded perspective view of a light
1 to 3, the light
For example, in the
More specifically, for example, as shown in FIGS. 1 to 3, the
For example, the upper electrode layer 10-1 and the lower electrode layer 10-3 of the
(Ag), a silver (Ag) alloy, a silver (Ag) alloy layer, an aluminum (Al), an aluminum (Ag) alloy layer having excellent reflectivity on its surface so as to maximize the reflectivity (Al) alloy, an Al alloy layer, a Cu alloy, a Cu alloy layer, a Cu alloy layer, a Pt alloy, a Pt alloy, a Pt alloy, (Au), a gold (Au) plated layer, a gold (Au) alloy layer, palladium (Pd), ruthenium (Ru), rhodium (Rh), and combinations thereof. .
As the substrate core layer 10-2, an insulator such as an epoxy resin, a resin, a glass, an epoxy, and a ceramic may be used.
In order to improve workability, the
More specifically, for example, the upper electrode layer 10-1 of the
However, the
The
That is, although not shown, the
For example, as shown in FIGS. 1 to 3, the
1 and 2, the
However, the formation position of the
1 and 2, at least a part of the
However, the
Therefore, the
1 to 3, the
More specifically, for example, the
In addition, the
Here, when the
The
Here, as the growth substrate, an insulating, conductive or semiconductor substrate may be used if necessary. For example, the growth substrate may be sapphire, SiC, Si, MgAl 2 O 4 , MgO, LiAlO 2 , LiGaO 2 , GaN. A GaN substrate, which is a homogeneous substrate, is preferable for epitaxial growth of a GaN material, but a GaN substrate has a problem of high production cost due to its difficulty in manufacturing.
Sapphire and silicon carbide (SiC) substrates are mainly used as the different substrates. Sapphire substrates are more utilized than expensive silicon carbide substrates. When using a heterogeneous substrate, defects such as dislocation are increased due to the difference in lattice constant between the substrate material and the thin film material. Also, due to the difference in the thermal expansion coefficient between the substrate material and the thin film material, warping occurs at a temperature change, and warping causes a crack in the thin film. This problem may be reduced by using a buffer layer between the substrate and the GaN-based light emitting laminate.
In addition, the substrate for growth may be completely or partially removed or patterned in order to improve the optical or electrical characteristics of the LED chip before or after the growth of the LED structure.
For example, in the case of a sapphire substrate, the substrate can be separated by irradiating the laser to the interface with the semiconductor layer through the substrate, and the silicon or silicon carbide substrate can be removed by a method such as polishing / etching.
Another supporting substrate may be used for removing the growth substrate. In order to improve the light efficiency of the LED chip on the opposite side of the growth substrate, the supporting substrate may be bonded using a reflective metal, As shown in FIG.
In addition, patterning of the growth substrate improves the light extraction efficiency by forming irregularities or slopes before or after the LED structure growth on the main surface (front surface or both sides) or side surfaces of the substrate. The size of the pattern can be selected from the range of 5 nm to 500 μm and it is possible to make a structure for improving the light extraction efficiency with a rule or an irregular pattern. Various shapes such as a shape, a column, a mountain, a hemisphere, and a polygon can be adopted.
In the case of the sapphire substrate, the crystals having a hexagonal-rhombo-cubic (Hexa-Rhombo R3c) symmetry have lattice constants of 13.001 and 4.758 in the c-axis direction and the a-axis direction, respectively, and have C plane, A plane and R plane. In this case, the C-plane is relatively easy to grow the nitride film, and is stable at high temperature, and thus is mainly used as a substrate for nitride growth.
Another material of the growth substrate is a Si substrate, which is more suitable for large-scale curing and relatively low in cost, so that mass productivity can be improved.
Since the external quantum efficiency of the light emitting device is lowered by absorbing light generated from the GaN-based semiconductor, the Si (silicon) substrate may be removed, if necessary, and Si, Ge, SiAl, Or a support substrate such as a metal substrate is further formed and used.
When a GaN thin film is grown on a different substrate such as the Si substrate, the dislocation density increases due to the lattice constant mismatch between the substrate material and the thin film material, and cracks and warpage Lt; / RTI > The buffer layer may be disposed between the growth substrate and the light emitting stack for the purpose of preventing dislocation and cracking of the light emitting stack. The buffer layer also functions to reduce the scattering of the wavelength of the wafer by adjusting the degree of warping of the substrate during the growth of the active layer.
The buffer layer may be made of GaN, AlN, AlGaN, InGaN, or InGaNAlN. If necessary, a material such as ZrB 2 , HfB 2 , ZrN, HfN, or TiN may be used. Further, a plurality of layers may be combined, or the composition may be gradually changed.
Meanwhile, as shown in FIGS. 1 to 3, one
2, the operation of the light emitting
The thermal expansion force F1 may accumulate in the left and right directions at the upper and lower ends of the
However, in the
Therefore, the
FIGS. 4 to 6 are plan views showing various embodiments of the
4 to 6, the
Here, in the case of being provided in the
As the length of the
Accordingly, in consideration of this, it is possible to optimize the shape of the
FIG. 7 is a plan view showing a light emitting
7 and 8, the light emitting
7 and 8, the guide dam G is disposed between the
Accordingly, when the
Although not shown, the light emitting
3, the
Herein, the
In addition, the
The
The
Although not shown, various diffusion sheets, prism sheets, filters, and the like may be additionally provided above the
Meanwhile, although not shown, the present invention may include a lighting device or a display device including the above-described light emitting device package 100 (200). Here, the components of the illumination device or the display device according to some embodiments of the present invention may have the same configuration and function as those of the above-described light emitting device package of the present invention. Therefore, detailed description is omitted.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.
10: substrate
10a:
10b:
10c:
11: first electrode
12: Second electrode
10-1: upper electrode layer
10-2: substrate core layer
10-3: Lower electrode layer
10c-1: Straight
10c-2: Inclined type
10c-3: Zigzag type
SL: Electrode separation line
F: Seat face
20: Light emitting element
P: Pad
B: bonding medium
G: Guide dam
100: Light emitting device package
110: light guide plate
1000: Backlight unit
Claims (9)
A light emitting element mounted on a seating surface of the substrate;
Lt; / RTI >
Wherein:
A seating pad portion including a seating surface of the substrate;
A separation groove portion formed around the seating surface of the substrate so that the seating pad portion can be separated from other portions of the substrate independently; And
At least one bridge portion formed in a shape that traverses the separation groove portion so that at least a part of the seating pad can be connected to another portion of the substrate; Lt; / RTI >
Wherein the separation groove portion is formed in a square shape around the seating pad portion,
The bridge portion is elongated in the front center, the rear center, or the side center of the seating pad portion in the direction parallel to the electrode separation line,
The light emitting device is a flip chip type LED,
And at least a part of the separation groove portion is connected to the electrode separation line.
Wherein:
An upper electrode layer including the first electrode and the second electrode;
A substrate core layer formed on a lower surface of the upper electrode layer and supporting the upper electrode layer; And
A lower electrode layer formed on a lower surface of the substrate core layer and electrically connected to the upper electrode layer;
Or a FPCB substrate,
Wherein the seating pad portion, the separation groove portion, and the bridge portion are formed on the upper electrode layer.
Wherein the bridge portion is formed by selecting at least one of a linear shape, an oblique shape, a zigzag shape, a curved shape, a polygonal shape, and a combination thereof.
A guide dam part formed on at least a part of the seating pad part and / or the separation groove part and having an insulating material for aligning the position of the light emitting device or the bonding medium;
Emitting device package.
Wherein the guide dam portion is formed in a rectangular shape as a whole on the first electrode and the second electrode across the electrode separation line.
Wherein the substrate is a lead frame.
A light emitting element mounted on a seating surface of the substrate; And
A light guide plate installed in an optical path of the light emitting device;
/ RTI >
Wherein:
A seating pad portion including a seating surface of the substrate;
A separation groove portion formed around the seating surface of the substrate so that the seating pad portion can be separated from other portions of the substrate independently; And
And at least one bridge portion formed in a shape crossing the separation groove portion so that at least a part of the seating pad can be connected to another portion of the substrate,
Wherein the separation groove portion is formed in a square shape around the seating pad portion,
The bridge portion is elongated in the front center, the rear center, or the side center of the seating pad portion in the direction parallel to the electrode separation line,
The light emitting device is a flip chip type LED,
And at least a part of the separation groove portion is connected to the electrode separation line.
A light emitting element mounted on a seating surface of the substrate;
Lt; / RTI >
Wherein:
A seating pad portion including a seating surface of the substrate;
A separation groove portion formed around the seating surface of the substrate so that the seating pad portion can be separated from other portions of the substrate independently; And
And at least one bridge portion formed in a shape crossing the separation groove portion so that at least a part of the seating pad can be connected to another portion of the substrate,
Wherein the separation groove portion is formed in a square shape around the seating pad portion,
The bridge portion is elongated in the front center, the rear center, or the side center of the seating pad portion in the direction parallel to the electrode separation line,
The light emitting device is a flip chip type LED,
And at least a part of the separation groove portion is connected to the electrode separation line.
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KR101347454B1 (en) * | 2012-05-02 | 2014-01-03 | 김미숙 | Led package and fabricating method |
KR101443870B1 (en) * | 2014-03-05 | 2014-09-23 | 주식회사 루멘스 | Light emitting device package, backlight unit, lighting device and its manufacturing method |
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KR101443121B1 (en) * | 2013-02-26 | 2014-09-26 | 주식회사 루멘스 | Light emitting device package and method for manufacturing the same |
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KR101347454B1 (en) * | 2012-05-02 | 2014-01-03 | 김미숙 | Led package and fabricating method |
KR101443870B1 (en) * | 2014-03-05 | 2014-09-23 | 주식회사 루멘스 | Light emitting device package, backlight unit, lighting device and its manufacturing method |
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