KR101602796B1 - 두꺼운 플라스틱 부품과 이의 제조 방법 및 공구 - Google Patents
두꺼운 플라스틱 부품과 이의 제조 방법 및 공구 Download PDFInfo
- Publication number
- KR101602796B1 KR101602796B1 KR1020147005077A KR20147005077A KR101602796B1 KR 101602796 B1 KR101602796 B1 KR 101602796B1 KR 1020147005077 A KR1020147005077 A KR 1020147005077A KR 20147005077 A KR20147005077 A KR 20147005077A KR 101602796 B1 KR101602796 B1 KR 101602796B1
- Authority
- KR
- South Korea
- Prior art keywords
- layer
- thickness
- tool
- inner core
- support plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004033 plastic Substances 0.000 title claims abstract description 55
- 229920003023 plastic Polymers 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims description 34
- 239000000463 material Substances 0.000 claims abstract description 68
- 238000002347 injection Methods 0.000 claims abstract description 17
- 239000007924 injection Substances 0.000 claims abstract description 17
- 239000002991 molded plastic Substances 0.000 claims abstract description 11
- 238000001746 injection moulding Methods 0.000 claims abstract description 8
- 238000005266 casting Methods 0.000 claims description 47
- 238000000034 method Methods 0.000 claims description 27
- 238000012360 testing method Methods 0.000 claims description 7
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims 2
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims 1
- 239000010410 layer Substances 0.000 description 124
- 238000001816 cooling Methods 0.000 description 11
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- 238000003475 lamination Methods 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 229920000515 polycarbonate Polymers 0.000 description 4
- 239000002356 single layer Substances 0.000 description 4
- 238000007906 compression Methods 0.000 description 3
- 230000002452 interceptive effect Effects 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- 238000003486 chemical etching Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0003—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor of successively moulded portions rigidly joined to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/04—Injection moulding apparatus using movable moulds or mould halves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1635—Making multilayered or multicoloured articles using displaceable mould parts, e.g. retractable partition between adjacent mould cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
- B29C2045/0043—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks preventing shrinkage by reducing the wall thickness of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1635—Making multilayered or multicoloured articles using displaceable mould parts, e.g. retractable partition between adjacent mould cavities
- B29C2045/1637—Making multilayered or multicoloured articles using displaceable mould parts, e.g. retractable partition between adjacent mould cavities the first injected part and the movable mould part being movable together
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1657—Making multilayered or multicoloured articles using means for adhering or bonding the layers or parts to each other
- B29C2045/166—Roughened surface bonds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C2045/1682—Making multilayered or multicoloured articles preventing defects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/56—Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding
- B29C2045/569—Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding using a mould part for decreasing and a mould part for increasing the volume of the mould cavity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/239,724 | 2011-09-22 | ||
| US13/239,724 US9180615B2 (en) | 2011-09-22 | 2011-09-22 | Method of making a multiple-layered plastic part |
| PCT/IB2012/054935 WO2013042039A1 (en) | 2011-09-22 | 2012-09-18 | Thick plastic part and method of making and tool |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR20140065399A KR20140065399A (ko) | 2014-05-29 |
| KR101602796B1 true KR101602796B1 (ko) | 2016-03-11 |
Family
ID=47189991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020147005077A Active KR101602796B1 (ko) | 2011-09-22 | 2012-09-18 | 두꺼운 플라스틱 부품과 이의 제조 방법 및 공구 |
Country Status (6)
| Country | Link |
|---|---|
| US (2) | US9180615B2 (enExample) |
| EP (1) | EP2758222B1 (enExample) |
| JP (1) | JP5957528B2 (enExample) |
| KR (1) | KR101602796B1 (enExample) |
| CN (1) | CN103917351B (enExample) |
| WO (1) | WO2013042039A1 (enExample) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110789062B (zh) * | 2014-12-01 | 2021-11-09 | 高新特殊工程塑料全球技术有限公司 | 块状件模具 |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010094943A (ja) | 2008-10-20 | 2010-04-30 | Nissha Printing Co Ltd | 射出成形用金型 |
Family Cites Families (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US206536A (en) * | 1878-07-30 | Improvement in molds for making medicinal compressed wafers, pills, lozenges | ||
| US3363039A (en) * | 1963-08-09 | 1968-01-09 | Asahi Dow Ltd | Injection molding processes for thermoplastic materials |
| GB1072410A (en) * | 1963-12-23 | 1967-06-14 | Peco Machinery Ltd | Improvements in or relating to the moulding of articles in hollow moulds |
| US3670066A (en) * | 1969-11-10 | 1972-06-13 | Emery I Valyi | Method of compression molding a thermoplastic article with walls of variable thickness |
| US4339408A (en) * | 1980-11-03 | 1982-07-13 | General Electric Company | Method for molding straight ribbed articles |
| US4710332A (en) * | 1982-04-15 | 1987-12-01 | Rockwell International Corporation | Process of injection molding a laser mirror substrate |
| US4778632A (en) * | 1986-01-06 | 1988-10-18 | Neolens, Inc. | Injection molding equipment and method |
| US4980115A (en) * | 1987-05-28 | 1990-12-25 | Yoshida Industry Co. Ltd. | Method for making an injection-molded product having a partly thin portion |
| DE3932016A1 (de) * | 1989-09-26 | 1991-04-11 | Agfa Gevaert Ag | Vorrichtung zum zweischichtigen spritzgiessen |
| JPH0478513A (ja) | 1990-07-23 | 1992-03-12 | Chiyoda Sangyo Kk | 異色成形品の成形方法及びその装置 |
| JPH07137091A (ja) * | 1993-09-20 | 1995-05-30 | Mitsubishi Gas Chem Co Inc | 模様が封入された成形品の製造方法 |
| JPH10315262A (ja) | 1997-05-21 | 1998-12-02 | Idemitsu Petrochem Co Ltd | 繊維強化樹脂の成形方法および成形品 |
| JPH1110673A (ja) * | 1997-06-24 | 1999-01-19 | Idemitsu Petrochem Co Ltd | 繊維強化樹脂の積層成形方法および積層成形品 |
| JPH11100919A (ja) | 1997-09-26 | 1999-04-13 | Fujita Corp | ブロック材 |
| JP2000079625A (ja) | 1998-06-23 | 2000-03-21 | Bridgestone Corp | 樹脂成型品の製造方法 |
| JP3338930B2 (ja) | 1998-10-08 | 2002-10-28 | 住友重機械工業株式会社 | 多層部品の製造方法及び製造装置 |
| JP2000301583A (ja) | 1999-04-19 | 2000-10-31 | Mitsui Chemicals Inc | 形状の複雑な部材を精密に射出圧縮成形する方法及びこれを実施するための射出圧縮成形装置 |
| JP2003138122A (ja) | 2001-10-31 | 2003-05-14 | Nippon A & L Kk | 車両用外装材料および車両用外装部品 |
| DE10204806A1 (de) | 2002-02-06 | 2003-08-14 | Wgb Werkzeug Und Geraetebau Kl | Verfahren zur Herstellung dickwandiger Kunststoffteile |
| US6772923B2 (en) | 2002-03-28 | 2004-08-10 | Spotless Plastics Pty. Ltd. | Method for anchoring an elastomer into a thermoplastic during injection molding |
| JP2004243686A (ja) | 2003-02-14 | 2004-09-02 | Mitsubishi Engineering Plastics Corp | 厚肉樹脂成形品 |
| JP2004255621A (ja) | 2003-02-25 | 2004-09-16 | Mitsubishi Engineering Plastics Corp | 穴開き厚肉樹脂成形品 |
| US7811497B2 (en) | 2003-06-24 | 2010-10-12 | Johnson Controls Technology Company | Multi-color injection molded door panel and process |
| JP4804334B2 (ja) | 2006-12-25 | 2011-11-02 | 本田技研工業株式会社 | 射出成形品の製造方法 |
| KR100968823B1 (ko) | 2008-06-20 | 2010-07-08 | 현대자동차주식회사 | 수지 제품 제조장치 및 방법 |
| CN101811349A (zh) * | 2009-01-29 | 2010-08-25 | 住友化学株式会社 | 制备多层模塑制品的方法 |
-
2011
- 2011-09-22 US US13/239,724 patent/US9180615B2/en active Active
-
2012
- 2012-09-18 EP EP12787511.0A patent/EP2758222B1/en active Active
- 2012-09-18 JP JP2014531355A patent/JP5957528B2/ja active Active
- 2012-09-18 KR KR1020147005077A patent/KR101602796B1/ko active Active
- 2012-09-18 CN CN201280045898.3A patent/CN103917351B/zh active Active
- 2012-09-18 WO PCT/IB2012/054935 patent/WO2013042039A1/en not_active Ceased
-
2015
- 2015-07-29 US US14/812,047 patent/US9815260B2/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010094943A (ja) | 2008-10-20 | 2010-04-30 | Nissha Printing Co Ltd | 射出成形用金型 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103917351A (zh) | 2014-07-09 |
| JP2014530127A (ja) | 2014-11-17 |
| US9815260B2 (en) | 2017-11-14 |
| KR20140065399A (ko) | 2014-05-29 |
| US9180615B2 (en) | 2015-11-10 |
| EP2758222B1 (en) | 2015-12-09 |
| CN103917351B (zh) | 2016-09-14 |
| US20150328867A1 (en) | 2015-11-19 |
| EP2758222A1 (en) | 2014-07-30 |
| US20130078444A1 (en) | 2013-03-28 |
| JP5957528B2 (ja) | 2016-07-27 |
| WO2013042039A1 (en) | 2013-03-28 |
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Patent event date: 20140226 Patent event code: PA01051R01D Comment text: International Patent Application |
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