KR101130923B1 - the mold with self-propelled type trolley for construction of continuous structure and the construction method of continuous structure therewith - Google Patents

Abstract

The present invention relates to a continuous structure construction formwork having a self-propelled bogie device and a method for constructing a continuous structure using the formwork, the external formwork to move to the formwork for forming the external both sides of the continuous structure; Internal formwork for the formation of the inner surface of the continuous structure; Frame structure of hexahedron, consisting of a formwork consisting of a self-propelled bogie device that can be adjusted in width and height by the length adjustment means, and movable, reinforces the reinforcement to the constructed foundation slab, the inside of the reinforcement While installing the internal formwork, while installing the self-propelled bogie device inside the installed internal formwork, install a plurality of supports between the internal formwork and the self-propelled bogie device, while installing the external formwork to the outside of the reinforcing bar, The inner formwork is connected to the tie to install the formwork, and by constructing a continuous structure by placing concrete and curing the installed formwork, the formwork by securing the space through the width control and height adjustment by the length adjusting means of the self-propelled bogie device. It is easy to clean, and it is easy to construct a continuous structure.

 Culvert, Self-propelled, Hydraulic cylinder, Curing, Steam curing, Lathe hydraulic system, Formwork

Description

Formation for continuous structure with self-propelled bogie device and construction method of continuous structure using the formwork {the mold with self-propelled type trolley for construction of continuous structure and the construction method of continuous structure therewith}

The present invention relates to a continuous structure construction formwork having a self-propelled bogie device and a method for constructing a continuous structure using the formwork, the external formwork to move to the formwork for forming the external both sides of the continuous structure; Internal formwork for the formation of the inner surface of the continuous structure; Frame structure of hexahedron, consisting of a formwork consisting of a self-propelled bogie device that can be adjusted in width and height by the length adjustment means, and movable, reinforces the reinforcement to the constructed foundation slab, the inside of the reinforcement While installing the internal formwork, while installing the self-propelled bogie device inside the installed internal formwork, install a plurality of supports between the internal formwork and the self-propelled bogie device, while installing the external formwork to the outside of the reinforcing bar, The inner formwork is connected to the tie to install the formwork, and by constructing a continuous structure by placing concrete and curing the installed formwork, the formwork by securing the space through the width control and height adjustment by the length adjusting means of the self-propelled bogie device. It is easy to clean, and it is easy to construct a continuous structure.

In general, a continuous structure such as a culvert includes construction of a precast concrete (PC) method in which a unit-size culvert manufactured at the factory is assembled in the field, a formwork is made in the field, and the culvert is reinforced with reinforcement and concrete pouring. There is a field casting method to form.

Recently, a continuous structure is constructed on the site by using a mobile formwork that is easy to assemble and install. First, the mobile formwork is installed on the site, the concrete is poured into the installed formwork, and the concrete placed on the formwork is steam cured. The construction method has been developed to shorten the curing time of the concrete, shorten the air, and facilitate the construction.

For example, Korean Patent Registration No. 0463032 provides a movable steel formwork device which is easy to move by configuring a formwork moving along a rail, and further, in the registered patent, an internal formwork device for the shape of the culvert inside is provided. Further comprising, but the upper slab plate member for forming the inner upper surface of the culvert, the side wall plate member for the inner both sides of the culvert, constitutes the haunch plate material for the haunch side surfaces of both lower edges of the culvert, the upper slab plate member Into the side wall plate member and the haunch plate member, the base in the horizontal direction and the support column in the longitudinal direction are integrated to install a lifting device in the lower part of the base, and both sides of the base constitute expansion and contracting means. Expansion means are provided on both sides of the upper and lower slab plate members in a desired position by the movement of the elevating device, and the side plate by each expansion means It has to be re-released the old and the tooth plate to the desired position.

However, in the case of the above-mentioned patent, since the formwork moves along the rail, additional rails need to be installed while installing the formwork, which is cumbersome for later dismantling, and also, the rail has a vertical load and Since it is responsible for the load of the concrete, it should be determined that the strength is excellent, there was a problem that the installation cost increases.

In addition, in the case of the above-mentioned internal formwork device of the registered patent, since the base and the support pillar is an integrated structure, it is difficult to apply when the size of the culvert is different, since the base and the support pillar are mainly connected by welding, Due to the repeated load and fatigue caused by the construction, there is a fear of cracking of the welded part, and it is difficult to check the crack even if a crack occurs. Therefore, the damage of the formwork is high. Due to the easy maintenance, and with the volume of the base and the support pillar, the expansion and contraction device is configured to protrude in a fixed direction outward with respect to the base and the support pillar, so if the size of the culvert is small, There was a problem that assembly and installation were not easy due to volume.

In addition, since the culvert has a continuous structure, construction must also proceed continuously. In the process of installing the formwork, the formwork is sufficiently coated with demolding oil, so that the formwork can be easily demolded. After the construction is finished, the deformed oil remaining in the formwork must be washed and moved to the next position before the next construction. However, due to the integrated structure, the formwork is difficult to clean the internal formwork device, so it is completely out. After exposing, it has to be washed again, so there is a problem that the air is long.

Therefore, the present invention to solve the above problems, the external formwork to move to the formwork for forming the outer both sides of the continuous structure; Internal formwork for the formation of the inner surface of the continuous structure; Frame structure of hexahedron, consisting of a formwork consisting of a self-propelled bogie device that can be adjusted in width and height by the length adjustment means, and movable, reinforces the reinforcement to the constructed foundation slab, the inside of the reinforcement While installing the internal formwork, while installing the self-propelled bogie device inside the installed internal formwork, install a plurality of supports between the internal formwork and the self-propelled bogie device, while installing the external formwork to the outside of the reinforcing bar, The inner formwork is connected to the tie to install the formwork, and by constructing a continuous structure by placing concrete and curing the installed formwork, the formwork by securing the space through the width control and height adjustment by the length adjusting means of the self-propelled bogie device. To facilitate the cleaning of the construction, and to facilitate the construction of the continuous structure.

The inner formwork is divided into a pair of inner side formwork for forming the inner side surfaces of the continuous structure and the upper and lower side of the haunting surface and the upper both edges, and the inner upper formwork for forming the upper surface of the continuous structure. And, the upper part of the self-propelled bogie device to install a shelf-type hydraulic device, to facilitate the demolding of the inner upper die, the self-propelled bogie device and the inner die hinged by a hydraulic cylinder, the inner die is lower and side As the hinge is coupled and can be folded by the hydraulic cylinder, by each of the hydraulic cylinder, it is easy to demould the internal formwork.

Thus, the present invention, the width and height can be adjusted, by the self-propelled bogie device that can be moved by the wheel is easy to clean and install the construction is possible, the shelf type hydraulic device and the hydraulic cylinder of the self-propelled bogie device It is easy to demould the internal formwork.

The present invention relates to a continuous structure construction formwork having a self-propelled bogie device and a method for constructing a continuous structure using the formwork, the external formwork to move to the formwork for forming the external both sides of the continuous structure; Internal formwork for the formation of the inner surface of the continuous structure; Frame structure of hexahedron, consisting of a formwork consisting of a self-propelled bogie device that can be adjusted in width and height by the length adjustment means, and movable, reinforces the reinforcement to the constructed foundation slab, the inside of the reinforcement While installing the internal formwork, while installing the self-propelled bogie device inside the installed internal formwork, install a plurality of supports between the internal formwork and the self-propelled bogie device, while installing the external formwork to the outside of the reinforcing bar, The inner formwork is connected to the tie to install the formwork, and by constructing a continuous structure by placing concrete and curing the installed formwork, the formwork by securing the space through the width control and height adjustment by the length adjusting means of the self-propelled bogie device. It is easy to clean, and it is easy to construct a continuous structure.

Formwork to which the present invention is applied is for the construction of the continuous structure, there is typically a culvert in the continuous structure.

In addition, the formwork used in the construction of the continuous structure according to the present invention is largely composed of the outer formwork 10, the inner formwork 20, self-propelled bogie device (30).

First, as shown in Figs. 1 and 3, the external formwork 10 is a plate-shaped formwork composed of a plurality of pieces according to the external shape of the continuous structure, and is similar to the external formwork 10 applied to a general continuous structure. Therefore, a detailed description thereof will be omitted, and the outer formwork 10 is composed of a pair of outer side formwork 11 and a pair of outer both end formwork 12, the outer side formwork 11 is the outer both sides of the continuous structure Formwork corresponding to the part, the outer end formwork 12 is a formwork blocking both ends along the longitudinal direction with respect to the outer side formwork (11).

In addition, at the lower end of the outer side formwork 11 of the outer formwork 10, as shown in Figure 3, the wheel 11a and the height adjusting means 11b is configured, the wheel (11a) is excellent in strength Using a caster, the height adjusting means (11b) is a member capable of height adjustment, the degree of height adjustment can be configured to be shorter or longer than the wheel (11a), the height adjusting means during the movement of the outer side formwork (11) By adjusting the length of the 11b, the outer side die 11 is movable by the cloud of the wheel 11a touching the floor, and also for the fixed installation of the outer side die 11 to the rolling action of the wheel 11a. Move the outer side die 11 to the desired position by The height adjusting means 11b is installed to support the floor by adjusting the length of the height adjusting means 11b, that is, the wheel 11a is held in a lifted state so that the outer side die 11 is fixed. It is preferably installed so that the bottom of the height adjusting means (11b) is flat, it is preferable to use the excellent strength of the height adjusting means (11b) itself.

And the height adjustment means (11b) can be adjusted manually by screwing, or can be controlled in a variety of ways, such as adjustment through the hydraulic, adjustment by the motor, and likewise, the wheel (11a) is also hydraulic Or it can be driven by a motor, such that when the height adjusting means (11b) and the wheel (11a) is operated by a hydraulic pressure or a motor to be controlled in a separate control box 200, in fact, the hydraulic or motor There is only one wheel (11a) operable by each outer side die (11), the rest of the wheel (11a) may be applied to a manual wheel, such a wheel (11a) and height adjustment means (11b) In order to have the above functions, a conventional product provided in a unit form may be used.

For reference, the moving tool 13 shown in Figs. 1 to 3 is used to move the outer side formwork 11 to a construction site, and is mainly composed of an eye bolt or a separate ring.

And the inner formwork 20, as shown in Figures 2 and 4, is a plate-shaped formwork composed of a plurality in accordance with the inner shape of the continuous structure, consisting of formwork corresponding to the inner upper surface and the inner both sides of the continuous structure, In general, a continuous structure such as a culvert forms a haunch for dispersing stress at upper and lower edges. For this purpose, the internal formwork 20 is configured in a structure corresponding to the haunch.

In addition, the inner die 20 is composed of a pair of inner side form dies 21 and an inner upper form die 22.

 First, as shown in Figure 5, the inner side form die 21, the side formwork 21a and the upper hunchyeon formwork 21b, the upper formwork 21c and the lower haunchyeon formwork 21d are integrated into one. In the structure, the side formwork 21a is a formwork corresponding to the inner side of the continuous structure, the upper hunt surface formwork 21b is a form corresponding to the upper hunt surface inside the continuous structure, and the upper formwork 21c is continuous The formwork corresponding to a predetermined width of both edges in the interior of the structure, the lower haunch surface formwork 21d is a form corresponding to the lower haunch surface in the interior of the continuous structure, the side formwork (21a) and the upper haunchyeon formwork ( 21b), the upper formwork 21c constitutes the inner side formwork 21 of the integrated structure by welding or the like.

In addition, the pair of inner side mold 21 is configured to face each other, the end of the upper mold (21c) facing each other to form an inclination to form a wider space toward the bottom.

In addition, the side mold (21a) and the bottom of the surface mold (21d) of the inner side mold 21 has a structure integral with the welding, or the side mold (21a) and the bottom of the surface mold (21d) hinged Side die (21a) and the lower hunting surface die (21d) is connected to at least one hydraulic cylinder (21e), by the control of the hydraulic cylinder (21e), the lower hunting side die toward the side mold (21a) 21d can be configured to be folded at a certain angle (not necessarily fully folded), and the structure in which the lower hunting surface formwork 21d is folded facilitates demoulding, and the hydraulic cylinder 21e is To be controlled from a separate control box (200).

And as the formwork corresponding to the inner upper surface portion of the inner formwork 22 continuous structure, the formwork for a portion of the inner upper edge of the connecting structure is secured by the upper formwork 21c of the inner formwork 21 described above, It is preferable to configure the inner upper die 22 in a width excluding the width occupied by the upper die 21c.

The internal formwork 20 is configured to install a pair of inner side formwork 21 facing each other, and then assembling the inner upper formwork 22 between the upper formwork 21c facing each other, integrated Consists of the internal formwork 20, the outside of the internal formwork 20 makes the shape of the concrete is poured.

In addition, since the outer side formwork 11 and the inner side formwork 21 of the inner formwork 20 of the outer formwork 10 are connected to each other by a tie 50, the outer side formwork 11 and the inner side formwork 21 There are formed a plurality of holes (holes) penetrated at the same height and position.

And the self-propelled bogie device 30, as shown in Figures 4 and 5, for supporting the internal formwork 20, the body frame 31, the moving frame 32 and the shelf hydraulic device 33 It consists of

First, the body frame 31 is a horizontal frame (31a), horizontal frame (31b), consisting of a plurality of frames (beam, pipe, round bar, square bar, etc. can be used, mainly square pipe is applied.) The vertical frame 31c is integrally formed to form a hexahedral frame structure, and the horizontal width frame 31a is a frame formed horizontally in the width direction of the continuous structure, and the horizontal width frame 31a is separated into at least two. The horizontal width frame 31a, which is configured and separated, is connected by the length adjusting means 31a '.

The horizontal length frame 31b is a frame formed horizontally in the longitudinal direction of the continuous structure, the vertical frame 31c is a frame formed vertically in the vertical direction, and the vertical frame 31c is configured to be separated into at least two, The vertical frame 31c, which is separated, is connected by the length adjusting means 31c '.

In this way, the horizontal width frame 31a and the horizontal length frame 31b are integrated into a rectangular shape having a horizontal structure, and the horizontal width frame 31a and the horizontal length frame 31b which are assembled in the rectangular shape are at least a pair of upper and lower sides. Arrange the plurality of vertical frames 31c between them to form a body frame 31 having a hexahedral structure.

And the upper portion of the body frame 31 is composed of a plurality of fasteners (31 ') for the connection of the support (40) integrally.

In addition, at least one hydraulic cylinder (31d) is installed on both sides (width direction of the continuous structure) of the body frame 31, the user can control the hydraulic cylinder (31d) by a separate control box 200. The hydraulic cylinder 31d is hinged with the body frame 31 to be easily folded, and more specifically, the head of the hydraulic cylinder 31d is hinged with the body frame 31 and is hydraulically coupled. The rod of the cylinder 31d is hinged to the inner formwork 20, specifically, the inner side formwork 21.

In addition, as shown in Figure 4, the lower portion of the body frame 31 is composed of a wheel 31e and a height adjusting means 31f, the wheel 31e uses a caster excellent in strength, the height adjusting means ( 31f) is a member that can be adjusted in height, the degree of height adjustment is configured to be configured to be shorter or longer than the wheel (31e), the means of height adjustment can be adjusted manually by screwing, or through hydraulic Various methods can be applied, such as adjustment by the motor,
When the self-propelled bogie device 30 is moved, the self-propelled bogie device 30 is movable by a cloud of the wheel 31e touching the floor by adjusting the length of the height adjusting means 31f, and the self-propelled bogie device 30 Positioning the self-propelled trolley 30 at a desired position also for fixed installation, and then adjusting the length of the height adjusting means 31f so that the height adjusting means 31f supports the floor, that is, the wheel 31e. It is installed to maintain the lifted state so that the self-propelled trolley 30 is fixed, it is preferable that the bottom of the height adjusting means 31f is flat, the strength of the height adjusting means 31f itself is excellent. It is preferable to use.

In addition, the wheel 31e may use a general manual wheel, or the wheel 31e may be driven by a motor or hydraulic pressure, and the height adjusting means 31f may adjust the height by hydraulic pressure. It is also possible to use a conventional product provided in the unit form so that the wheel (31e) and the height adjusting means (31f), the operation of the control box 200 when the wheel (31e) is operated by a motor or hydraulic pressure In addition, when the wheel 31e is operated by a motor or hydraulic pressure, only a pair of front surfaces of the wheel 31e operated by a motor or hydraulic pressure are applied, and the remaining wheels 31e are normally You can also use a manual wheel.

Meanwhile, the length adjusting means of the horizontal width frame 31a and the vertical frame 31c may control the distance of the separated frame at the same time as connecting the separated frames, and the length adjusting means is a height of the hydraulic cylinder. Adjusting and fixing the position through the fixing member is made at the same time, looking at the specific method with reference to Figures 2 and 4 as follows.

First, the hydraulic cylinder constituting the length adjusting means, the length of the horizontal width frame (31a) and the vertical frame (31c) is adjusted by the hydraulic pressure, at least one such hydraulic cylinder is installed on the horizontal width frame (31a), vertical Installed at least one frame (31c), it is possible to adjust the length by the hydraulic pressure, the hydraulic cylinder of the length adjusting means to be controlled by the control box 200, the hydraulic cylinder around the cover is composed of dust Prevent entry of

And the position fixing through the fixing member of the length adjusting means, the frame of the horizontal frame 31a is separated from each other by fitting at least one of the pipes, each frame forms a through hole (hole), After matching the holes of the frame fitted to each other, the structure to fix the position by inserting into a fixing member such as pins, bolts and screws, it is possible to adjust the length of the horizontal frame 31a by adjusting the position of the frame fitted And, about the same, the vertical frame (31c) also allows height adjustment in this way.

In addition, in order to assemble the horizontal frame 31a or the vertical frame 31c in the form of the separated frame by connecting with each other, the horizontal frame 31a or the vertical frame 31c may be fitted with pipes, Alternatively, plate-shaped connectors 31a 'and 31c' are further provided, and these connectors 31a 'and 31c' are also provided with holes for assembling the fixing member, so that these connectors 31a 'and 31c' have a horizontal width. Connection of the frame 31a and the vertical frame 31c. To apply to the assembly,
Assembling the horizontal width frame 31a by matching the holes of the connector 31a 'with the holes of the horizontal width frame 31a in the form of a separate frame, and then fixing fixing members such as pins, bolts, and screws in each hole. And the holes of the connector 31c 'and the holes of the vertical frame 31c in the form of separated frames are matched, and then fixing members such as pins, bolts, and screws are fixed to these holes. As a structure for assembling.

When the horizontal width frame 31a and the vertical frame 31c are assembled and used using the connector 31a 'and 31c' as described above, the length of the connector 31a 'and 31c' together with the strength reinforcement is used. Through this, the length of the flat width frame 31a and the vertical frame 31c can be extended longer than the actual horizontal width frame 31a and the vertical frame 31c.

Thus, the height adjustment means consisting of the fixed position of the hydraulic cylinder and the pin, it is possible to adjust the length of the horizontal frame 31a and the vertical frame 31c.

And the moving frame 32 is composed of a square frame structure by the assembly of the frame, or a structure consisting of a square plate shape, the lower portion of the moving frame 32 to support the support 40 during construction The fixture 32 'is integrally formed.

In addition, the shelf hydraulic device 33 is capable of height adjustment by hydraulic pressure.

The body frame 31, the movable frame 32, and the shelf hydraulic device 33 configured as described above are provided with at least one shelf hydraulic device 33 on the body frame 31, and the shelf hydraulic device 33 is provided. The structure is installed on the upper frame 32, the movable frame 32 is configured to move up and down by the hydraulic action of the shelf-type hydraulic device 33, the moving frame 32 is the inside By supporting the inner upper formwork 22 of the formwork 20, the body frame 31, the shelf-type hydraulic device 33, the moving frame 32, the inner upper formwork 22 in order to bolt or weld It is integrally configured by the operation of the shelf-type hydraulic device 33, so that the moving frame 32, the inner top die 22 can move up and down at the same time.

In addition, the upper surface of the body frame 31 and the bottom of the moving frame 32, a plurality of fasteners (31 ') for connecting the support (40) for stably supporting the weight of the concrete poured during concrete pouring A plurality of 32 'are formed along the longitudinal direction.

And, the above-mentioned support 40 is installed between the body frame 31 and the moving frame 32, in order to withstand the load and side pressure of the concrete to be poured, a representative example uses a turnbuckle, In addition, a rod-shaped support 40 having an appropriate strength and length can be used, and both ends of the support 40 are coupled to a fixing member such as a pin by fasteners 31 'and 32', and a turnbuckle It is desirable to allow length adjustment by rotation of the back and to minimize damage to impact or load.

Similarly, the body frame 31 and the inner side formwork 21 also form a plurality of fasteners (not shown) along its length direction, and the side formwork 21a and the lower haunch formwork of the inner side formwork 21. Even when the teeth 21d are connected to the hydraulic cylinder 21e, a plurality of fasteners (not shown) are formed in the side formwork 21a and the lower declination surface formwork 21d along the length direction thereof. A support (not shown) is installed to withstand the load and lateral pressure of the concrete.

The construction method of the continuous structure using the external formwork 10, the internal formwork 20, and the self-propelled bogie device 30 will be described in detail with reference to the process diagram of FIG.

First, the earthwork and temporary installation step (S0) is a process of installing a temporary facility that can dig the ground and support the excavated space in order to install the continuous structure, to form a construction space in consideration of the size of the continuous structure to be constructed In the case of continuous structures that are buried, such as culverts, earthworks and temporary installations are required.However, depending on the type of continuous structures, continuous structures that are constructed on flat lands may only be cleaned up and not installed. In this way, it is preferable to form the construction space in the entire section where the continuous structure is installed.

And the basic slab forming step (S1), as shown in Figure 1, constitutes the foundation slab 100 corresponding to the lower slab (bottom slab, the bottom of the continuous structure) of the continuous structure below the constructed construction space. By reinforcing the reinforcing bar, after installing the formwork, the concrete 60 is poured, and cured for a certain time to form the foundation slab 100, the foundation slab is the construction space (continuous structure is installed All sections).

In addition, reinforcement Step S2, the By reinforcing the reinforcing bar (not shown in the figure) to the upper part of the foundation slab 100 configured, in consideration of the structure of the continuous structure, to reinforce the reinforcement according to the strength required for the position corresponding to the side wall and the upper slab, The reinforcing bar is configured along the foundation slab (all sections in which the continuous structure is installed).

Next, the formwork installation step (S3) is a step of installing the formwork with the reinforcement of the foundation slab 100 and the configured above, at this time, the outer formwork 10 and the inner formwork 20 is sufficiently coated with the demolding oil In order to facilitate demoulding, the concrete installation method of the formwork will be described below in accordance with the process diagram of FIG. 8 as follows.

First, the self-propelled bogie device positioning process (G1) is to position the self-propelled bogie device 30 into the inner space formed by the upper portion of the foundation slab 100 and the reinforcement bar, as shown in Figure 2, self-propelled bogie device (30) is moved to the wheel 31e, and located inside the mold 20, and then fixed the position by the height adjusting means (31f), actually moving frame 32 and the inner top frame of the self-propelled bogie device Since the 22 are connected to each other, the inner top die 22 of the inner die 20 is located together with the self-propelled bogie device 30 located therewith.

The internal formwork positioning process G2 is a process of placing the internal side formwork 21 of the internal formwork 20 on both sides of the self-propelled trolley 30 and inside the reinforcing bar, and in fact, the self-propelled bogie long-time position process The order of (G1) and the internal formwork position process (G2) may be changed.

And the width adjustment and leveling process (G3), by adjusting the width and height of each length adjusting means and the shelf-type hydraulic device 33 of the installed self-propelled trolley 30, the inner top die 22 to the inner side die (21) While matching the upper end, the self-propelled trolley 30 and the inner formwork 20 to have a proper distance, at this time, by adjusting the distance between the reinforcement reinforcement, so that the reinforcement has an appropriate coating thickness.

On the other hand, in the process of assembling the inner formwork 22 and the inner side formwork 21, the surfaces facing each other are easily inclined to form a combination, and then, the hydraulic cylinder (31d) of the body frame 31 It unfolds and connects to the fixture of the inner side formwork 21, and adjusts the hydraulic cylinder 21e of the inner side formwork 21 to straighten the lower declination surface formwork 21d.

And the support fixture installation process (G4), when the assembly of the internal formwork 20 through the self-propelled trolley 30 is completed, the body frame 31, the moving frame 32 and each fixture (31 ') (32) ′) To support the load by connecting to the support 40, and also to support the side of the body frame 31, and the fixture of the inner side form face (21) facing it, the side form (21a) ) And the fixtures of the lower deformed surface formwork (21d) to withstand the load and lateral pressure of the concrete to be poured.

Next, the external formwork installation step G5 is a step of installing the external formwork 10, and as shown in FIG. 1, first, the external both ends formwork 12 is seated on the upper surface of the base slab 100. It is installed so as to be in contact with both ends (both ends in the longitudinal direction of the continuous structure) of the installed inner side formwork 21 (the structure blocking both ends) (so that the hole positions for the tie installation can be matched).

And after moving to the wheel (11a) so as to contact the outer side die (11) on both outer sides of the base slab 100 is located in parallel with the inner side die 21, after fixing the position with a height adjusting means (11b) , If the tie 50 is connected through the hole corresponding to the inner side formwork 21, the installation of the formwork is completed, with such an installation, the self-propelled trolley 30 and the inner formwork 20 and the reinforcing bar sequentially Located, the lower part is supported by the foundation slab 100, the circumference is blocked by the external formwork 10, the upper part is configured to open the structure so that the reinforcement visible.

Next, the concrete pouring and curing step (S4), the concrete 60 is poured into the installed formwork, the cover is cured by curing for a predetermined time.

For reference, the curing of the poured concrete may be carried out a curing method that is usually carried out, it may be carried out a variety of accelerated curing methods that can shorten the curing time.

Representative examples of the accelerated curing, there is a steam curing method and a high temperature curing method, the steam curing method, by supplying steam (steam) to the poured concrete, shortening the concrete curing time, further shortening the air of the continuous structure In winter, the construction is possible, and there is a feature that can minimize the occurrence of dry cracks of the poured concrete, when the construction by the steam curing method, the pipe for supplying steam to the self-propelled bogie device 30, Supply steam to cure.

The high temperature curing method, which is another example of accelerated curing, heats the interior of the poured concrete by various solid fuels (briquettes, coal) or the like, or provides hot air to the poured concrete through a hot air blower. As a method of shortening time, by applying a variety of accelerated curing in addition to the steam curing method, high temperature curing method as described above, there is an advantage that can shorten the air.

And the demolding step (S6), as shown in Figures 5 and 6, after the curing of the poured concrete 60, dismantled in the reverse order to install the installed formwork, first, the external formwork 10 After adjusting the height adjusting means (11b), and move to the wheel (11a) and demolding, the outer end die 12 is also dismantled sequentially.

And look at the dismantling method with the inner formwork 20, first, the support frame 40, the body frame 31 and the inner side formwork 21 is installed to connect the body frame 31 and the moving frame (32) After disassembling all the supporting tools, the side mold (21a) and the lower hunting surface formwork (21d), the lower hunting surface formwork (21d) is removed using the hydraulic cylinder (21e). At the same time, the inner upper formwork 22 is separated by the shelf-type hydraulic device 33 of the self-propelled trolley 30, and the inner side formwork 21 is operated by using the hydraulic cylinder 31d of the self-propelled trolley 30. Separating) completes the continuous structure consisting of concrete 60 and rebar.

For reference, the tie 50 connecting the external formwork 10 and the internal formwork 20 is generally removed, leaving a hole for fixing the tie 50, but using the buried tie 50 Since the hole does not occur in the structure, it is preferable to use a buried tie 50, the construction of the connection structure of one unit size is completed when the demoulding of the formwork is finished.

In addition, when the construction of the connection structure of the unit size is completed as described above, by minimizing the size of the self-propelled bogie device 30, through the space secured inside the continuous structure, the demolding oil and foreign matters remaining in the internal formwork 20, etc. Cleaning step (S6) to clean the removal is carried out, in the cleaning step (S6) is more space than the existing construction method is easy to wash and clean, such as removing the demolding oil.

And for the construction of a continuous structure that continues in series, by moving the formwork to a continuous position in the continuous structure of the unit size of the construction, in the formwork installation step (S3) to repeat the demolding step (S5) and the cleaning step (S3) In practice, it is possible to produce connecting structures of the desired length, and the construction of the continuous structure is removed according to its type, and then buried.

The continuous structure as described above may be a concrete structure that is empty and continuous, for example, an upper surface (upper slab), such as a culvert, rainwater, a sewer box, an underground passage box, a dwelling box, a cavity, an electric power outlet, a communication port, and the like. It is possible to construct a continuous structure of a closed structure with a lower surface (base slab) and both sidewalls, as well as to an open continuous structure.When constructing a continuous structure, when placing concrete in the installed formwork, When the concrete is poured to the inner formwork 22 of the inner formwork 20 or less (actually, in the case of an open continuous structure, since it does not form an upper haunch surface, it is preferable to pour the concrete only up to the height of the side formwork of the inner wall formwork). It is possible to construct a continuous structure having an open top structure, for example, a continuous structure such as a water channel, an agricultural water channel, or the like.

As the continuous structure is constructed in this way, since the formwork is fixed by the height adjusting means 11b and 31f while moving by the wheels 11a and 31e, the installation is quick and easy, and the concrete 60 When demolding after curing and curing is easy, demolding is easy. When demolding, the hydraulic cylinders 21e and 31d of the self-propelled trolley 30 and the shelf type hydraulic device 33 are more easily demolded. have.

In addition, since the body frame 31 of the self-propelled bogie device 30 is easy to adjust the width and height adjustment by each length adjusting means, it is easy to install even in a continuous structure of small internal space, self-propelled bogie device 30 Minimizing the size of)), before the continuous structure is constructed, it is easy to clean and clean for removing the demolding oil, and it is easy to repair.

And the hydraulic cylinders 21e and 31d of the wheels 11a and 31e, the height adjusting means 11b and 31f of the outer mold 10 and the inner mold 20, and the self-propelled trolley 30 of the mold. ) And the shelf-type hydraulic device 33, and also the hydraulic cylinder belonging to the length adjusting means of the body frame 31 can be controlled in the control box 200, thereby minimizing the manpower, and the construction is easier to effect have.

1 is an assembled perspective view of the formwork according to the present invention.

2 is a front view of the formwork assembled according to the invention.

3 is a side view of the formwork assembled according to the invention.

Figure 4 is a side cross-sectional view of the formwork assembled according to the invention.

5 is a front view showing the disassembly of the internal formwork assembled according to the present invention.

Figure 6 is a perspective view showing the disassembly of the formwork assembled in accordance with the present invention.

7 is a construction process diagram according to the present invention.

8 is an installation process diagram of the formwork in the present invention.

[Description of Symbols According to Main Parts of Drawings]

10: outside formwork 20: inside formwork

30: self-propelled bogie device 100: foundation slab

Claims (6)

delete An outer formwork composed of a pair of outer side formwork for forming the outer both sides of the continuous structure, a pair of outer formwork formed on both ends of the outer side formwork, and an inner formwork for forming the inner surface of the continuous structure; In the formwork for the construction of a continuous structure consisting of a self-propelled bogie device capable of moving while supporting the internal formwork, The lower portion of the outer formwork is provided with wheels and height adjusting means, The inner formwork is composed of a pair of inner side formwork for the formation of both the inner surface of the continuous structure and the upper and lower side of the haunch surface and the upper both edge surface, and the inner upper formwork for the formation of the upper surface of the continuous structure On both sides of the inner side formwork is provided with a hydraulic cylinder hinged to support between the horizontal axis frame of the self-propelled bogie device below, the lower haunch formwork hinged to the lower side of the inner side formwork can be folded by the hydraulic cylinder Consists of configured internal formwork, The self-propelled bogie device for supporting the inner formwork includes a plurality of horizontal frames formed horizontally in the width direction, a plurality of horizontal length frames formed horizontally in the longitudinal direction, and a plurality of vertical frames formed perpendicular to the horizontal frame and the horizontal length frame. The vertical frame is composed of a unitary frame structure, wherein the horizontal length frame and the vertical frame is composed of at least two separated in the longitudinal direction, the separated part to allow the connection and length adjustment by the length adjusting means, The lower part of the horizontal length of the frame consists of a self-propelled bogie device with wheels and height adjustment means at regular intervals, As the upper portion of the self-propelled bogie device, by forming a continuous structure construction formwork having a shelf-type hydraulic device and a moving frame composed of an internal upper formwork integrally on the upper surface in order,  Forming for continuous structure construction with self-propelled bogie device, characterized in that the mold is easy to be deformed by the hydraulic cylinder and the shelf-type hydraulic device, so that the mold can be easily demolded, and the space for the formwork cleaning and the installation and movement of the formwork are easy. . 3. The method of claim 2, Each length adjusting means of the self-propelled bogie device is composed of a hydraulic cylinder and a fixing member, Install the hydraulic cylinder for length adjustment in at least one horizontal frame, At least one vertical frame is installed with a hydraulic cylinder for adjusting the length, The horizontal width frame is configured to be assembled to be assembled to each other, the hole is formed along the longitudinal direction to fix the position by fitting the fixing member in the hole matching each other, The vertical frame is also configured to be assembled to be assembled to each other, the hole is formed along the longitudinal direction by fixing the position by fitting the fixing member in the hole corresponding to each other, Formwork for continuous structure construction having a self-propelled bogie device, characterized in that the width and height of the self-propelled bogie device is easy to adjust. The method of claim 3, Connection of the horizontal frame and the vertical frame configured to be separated from each other Further provided with a pipe or plate connector, by forming a hole in the connector, assembling the connector in the horizontal frame and the vertical frame, respectively, and then fixing the position with a fixing member, Formwork for continuous structure construction having a self-propelled bogie device characterized in that it is easy to fix the position according to the width and height of the self-propelled bogie device. The method of claim 3, The external formwork and the self-propelled bogie device comprise at least one pair of wheels operated by a motor or hydraulic pressure, and at least one pair of height adjusting means operated by hydraulic pressure at a position adjacent to the wheel, Both ends of the upper formwork corresponding to the upper end of the inner side formwork facing each other are formed to have a slope that gradually widens toward the lower side, and both ends of the corresponding inner upper formwork also have an inclined cross section having a corresponding slope, As the type hydraulic device rises, the upper surface of the upper formwork and the upper surface of the inner formwork coincide with each other to form a plane when the inner upper formwork rises. Formwork for continuous structure construction with self-propelled bogie device, characterized in that the formwork is easy to move and assemble. The process of reinforcing the reinforcing bar in the construction space in which the foundation slab is formed, installing the formwork with the reinforcing bar, casting and curing concrete with the installed formwork, demolding the installed formwork, and then cleaning the demolding formwork In the usual continuous structure construction method of constructing a continuous structure repeatedly, Formwork corresponding to any one of claims 2 to 5 is provided, While installing the formwork, the self-propelled bogie device is located inside the reinforced reinforcement bar, and the internal formwork is installed at a position away from the self-propelled bogie device located, and the width and height are made by using the height adjusting means and the shelf hydraulic device of the self-propelled bogie device. Then, between the self-propelled bogie device and the internal formwork, the hydraulic cylinder is fastened, installs a plurality of supports, both ends of the installed internal formwork, the external both ends of the installed formwork, the external to both sides of the installed external formwork Install the outside formwork while installing the side formwork, and the installed outside formwork and the inner formwork are connected to a plurality of ties to complete the installation of formwork, Deformed installed formwork disassembles in the reverse order of formwork installation, By minimizing the internal formwork by the contraction of each hydraulic cylinder of the self-propelled bogie device, the shelf-type hydraulic system and the hydraulic cylinder of the internal formwork, the space is minimized to facilitate the cleaning of the demolished internal formwork.  A method of constructing a continuous structure using formwork for continuous structure construction having a self-propelled bogie device, characterized in that the construction of a continuous continuous structure is easy.

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