JPWO2008143302A1 - レジスト下層膜形成用組成物 - Google Patents
レジスト下層膜形成用組成物 Download PDFInfo
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- JPWO2008143302A1 JPWO2008143302A1 JP2009515266A JP2009515266A JPWO2008143302A1 JP WO2008143302 A1 JPWO2008143302 A1 JP WO2008143302A1 JP 2009515266 A JP2009515266 A JP 2009515266A JP 2009515266 A JP2009515266 A JP 2009515266A JP WO2008143302 A1 JPWO2008143302 A1 JP WO2008143302A1
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Images
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/11—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
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Abstract
Description
本発明のレジスト下層膜形成用組成物は、(A)樹脂、(B)ブチルエーテル基を有する架橋剤及び(C)溶剤を含有するものである。
本発明のレジスト下層膜形成用組成物は、樹脂(以下、「樹脂(A)」と記す場合がある。)を含有する。本発明の組成物において、樹脂(A)は、十分なエッチング耐性を発揮させるため、ガラス転移温度が130℃以上の樹脂であることが好ましく、ナフタレン、特にアセナフチレン骨格を有する重合体からなるものが更に好ましく、下記式(3)〜(6)で表される構造単位の群から選択される少なくとも1つの構造単位を有する重合体からなるものが特に好ましい。
レジスト下層膜形成用組成物では、ハレーションを防止するために架橋剤を添加することが一般的であるが、従来用いられてきた架橋剤は、昇華し易く、レジスト下層膜を形成する際に、成膜装置が汚染されるという不具合があった。また、昇華し難い架橋剤を用いても、その分解物が昇華することにより、成膜装置が汚染される場合もあった。
本発明のレジスト下層膜形成用組成物に使用される溶剤としては、樹脂(A)及び架橋剤(B)、及び後述する添加剤を溶解し得るものであれば特に限定されるものではない。例えば、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノ−n−プロピルエーテル、エチレングリコールモノ−n−ブチルエーテル等のエチレングリコールモノアルキルエーテル類;エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、エチレングリコールモノ−n−プロピルエーテルアセテート、エチレングリコールモノ−n−ブチルエーテルアセテート等のエチレングリコールモノアルキルエーテルアセテート類;ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジ−n−プロピルエーテル、ジエチレングリコールジ−n−ブチルエーテル等のジエチレングリコールジアルキルエーテル類;トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル等のトリエチレングリコールジアルキルエーテル類;
本発明のレジスト下層膜形成用組成物には、本発明の効果を損なわない限り、必要に応じて、酸発生剤、バインダー、放射線吸収剤、界面活性剤、保存安定剤、消泡剤、接着助剤等の各種添加剤を配合することができる。
本発明のレジスト下層膜形成用組成物は、その製造方法は特に制限はない。例えば、樹脂(A)及び架橋剤(B)に上記溶剤を添加し、所定の固形分濃度になるように調整し、その後、孔径0.1μm程度のフィルターで濾過することによりレジスト下層膜形成用組成物を得ることができる。
本発明のレジスト下層膜形成用組成物を用いると、デュアルダマシン構造を形成することが可能である。以下、本発明のレジスト下層膜形成用組成物を用いたデュアルダマシン構造の形成方法について説明する。
まず、上述したレジスト下層膜形成用組成物により形成したレジスト下層膜表面に配置され、レジストパターンが形成されたフォトレジスト膜をマスクとして用いて、フォトレジスト膜のレジストパターンをエッチングによりレジスト下層膜に転写する。
次に、上記第一転写工程によって、フォトレジスト膜のレジストパターンが転写されたレジスト下層膜をマスクとして用いて、レジスト下層膜の下に配置された低誘電絶縁膜にレジスト下層膜のレジストパターンを転写する。
次に、第二転写工程によって、低誘電絶縁膜にレジスト下層膜のレジストパターンを転写した後、レジスト下層膜をプラズマアッシングにより除去する。
露光後のフォトレジスト膜を現像した後、このフォトレジスト膜は、洗浄し、乾燥することが好ましい。また、解像度、パターンプロファイル、現像性等を向上させるため、露光後、現像前に、ポストベークを行うこともできる。
以下の各合成例において得られた重合体(A−1)、(A−2)、(A−3)の質量平均分子量(Mw)と数平均分子量(Mn)とは、東ソー社製のGPCカラム(G2000HXL:2本、G3000HXL:1本)を用い、流量:1.0ml/分、溶出溶剤:テトラヒドロフラン、カラム温度:40℃の分析条件で、単分散ポリスチレンを標準とするゲルパーミエーションクロマトグラフ(検出器:示差屈折計)により測定した。
[重合体(A−1)の合成]:
温度計を備えたセパラブルフラスコに、窒素雰囲気下で、アセナフチレン8部、5−ヒドロキシメチルアセナフチレン4部、酢酸n−ブチル50部及びアゾビスイソブチロニトリル4部を仕込み、攪拌しつつ80℃で7時間重合した。その後、反応溶液を酢酸n−ブチル100部で希釈し、多量の水/メタノール(質量比=1/2)混合溶媒で有機層を洗浄したのち、溶媒を留去して、Mwが1,000の重合体(A−1)を得た。
[重合体(A−2)の合成]:
温度計を備えたセパラブルフラスコに、窒素雰囲気下で、アセナフチレン5部、4−ヒドロキシメチルスチレン5部、酢酸n−ブチル48部及びアゾビスイソブチロニトリル4部を仕込み、攪拌しつつ75℃で7時間重合した。その後、反応溶液を酢酸n−ブチル100部で希釈し、多量の水/メタノール(質量比=1/2)混合溶媒で有機層を洗浄したのち、溶媒を留去して、Mwが1,200の重合体(A−2)を得た。
[重合体(A−3)の合成]:
温度計を備えたセパラブルフラスコに、窒素雰囲気下で、2,7−ジヒドロキシナフタレン100部、プロピレングリコールモノメチルエーテルアセテート100部及びパラホルムアルデヒド50部を仕込み、蓚酸2部を添加した後、脱水しながら120℃まで昇温し、5時間反応させた。その後、反応溶液を酢酸n−ブチル100部で希釈し、多量の水/メタノール(質量比=1/2)混合溶媒で有機層を洗浄した後、溶媒を留去して、Mwが1,500の重合体(A−3)を得た。
[レジスト下層膜形成用組成物の調製]:
上記重合体(A−1)10部、架橋剤としてテトラブトキシメチルグリコールウリル(下記式(7)で示す。表1中「B−1」と示す)0.5部、酸発生剤としてビス(4−t−ブチルフェニル)ヨードニウムノナフルオロ−n−ブタンスルホネート(下記式(7)で示す。表1中「D−1」と示す)0.5部溶剤である乳酸エチル(表1中「C−1」と示す)89部に溶解し混合溶液を得た。その後、この混合溶液を孔径0.1μmのメンブランフィルターでろ過することにより得られるものをレジスト下層膜形成用組成物とした。このレジスト下層膜形成用組成物を塗工液として、以下に示す各種評価に使用した。
得られたレジスト下層膜形成用組成物が、ビアホール内へ良好に浸入して、良好に埋め込まれるか否かについてビアへの埋め込み性を評価した。ビアへの埋め込み性の評価は、以下の方法により行った。
レジスト下層膜形成用組成物により形成したレジスト下層膜のパターン転写性能及びエッチング耐性を以下の方法により評価した。まず、スピンコート法により膜厚300nmのレジスト下層膜を形成した。その後、レジスト下層膜をエッチング処理(圧力:0.03Torr、高周波電力:3000W、Ar/CF4=40/100sccm、基板温度:20℃)し、エッチング処理後のレジスト下層膜の膜厚を測定した。膜厚の減少量と処理時間との関係からエッチングレート(nm/分)を算出した。エッチングレートが80nm/分以下の場合、良好(「○」)とし、80nm/分を超える場合、不良(「×」)とした。
直径8インチのシリコンウエハ上に、レジスト下層膜形成用組成物をスピンコートした。スピンコート後、180℃で60秒間加熱し、その後、更に250℃60秒間ホットプレート上で加熱して膜厚300nmのレジスト下層膜を作成する際の昇華物量を測定した。昇華物を捕集するために、ホットプレートの天板に8インチシリコンウエハを付着させ、レジスト下層膜形成用組成物を100枚塗った後の8インチウエハに堆積した昇華物の重さを測定し、昇華物量の大小を確認した。昇華物量が2.5mg以下の場合、良好(「○」)とし、2.5mgを超える場合、不良(「×」)とした。
表1に示す配合処方とした以外は、実施例1と同様にして、レジスト下層膜形成用組成物を調製した。なお、表1中の「A−4」はポリヒドロキシスチレン(商品名:マルカリンカー、丸善石油化学社製)、「B−2」は、n−ブチルエーテル化ヘキサメチロールメラミン(下記式(8)で示す)である。
表1に示す配合処方とした以外は、実施例1と同様にして、レジスト下層膜形成用組成物を調製した。なお、表1中、「B−3」はテトラメトキシメチルグリコールウリル(下記式(9)で示す)、「B−4」はメチロール化ヘキサメチロールメラミン(下記式(10)で示す)である。
Claims (5)
- (A)樹脂、(B)ブチルエーテル基を有する架橋剤及び(C)溶剤を含有するレジスト下層膜形成用組成物。
- 前記(B)ブチルエーテル基を有する架橋剤が、少なくとも2つのブチルエーテル基を有する含窒素環状化合物である請求項1に記載のレジスト下層膜形成用組成物。
- 前記含窒素環状化合物が、グリコールウリル骨格又はトリアジン骨格を有する化合物である請求項2に記載のレジスト下層膜形成用組成物。
- 前記(A)樹脂が、下記式(3)〜(6)で表される構造単位の群から選択される少なくとも1つの構造単位を有する重合体からなるものである請求項1〜4のいずれか一項に記載のレジスト下層膜形成用組成物。
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JP5177137B2 (ja) | 2013-04-03 |
TW201518379A (zh) | 2015-05-16 |
TW200903176A (en) | 2009-01-16 |
TWI575013B (zh) | 2017-03-21 |
US8334338B2 (en) | 2012-12-18 |
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