JPH10242526A - Surface mount type light emitting diode and its manufacture - Google Patents

Surface mount type light emitting diode and its manufacture

Info

Publication number
JPH10242526A
JPH10242526A JP9038114A JP3811497A JPH10242526A JP H10242526 A JPH10242526 A JP H10242526A JP 9038114 A JP9038114 A JP 9038114A JP 3811497 A JP3811497 A JP 3811497A JP H10242526 A JPH10242526 A JP H10242526A
Authority
JP
Japan
Prior art keywords
emitting diode
light emitting
diode element
electrode pattern
light
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9038114A
Other languages
Japanese (ja)
Other versions
JP3797636B2 (en
Inventor
Hirohiko Ishii
廣彦 石井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Citizen Electronics Co Ltd
Original Assignee
Citizen Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Citizen Electronics Co Ltd filed Critical Citizen Electronics Co Ltd
Priority to JP03811497A priority Critical patent/JP3797636B2/en
Publication of JPH10242526A publication Critical patent/JPH10242526A/en
Application granted granted Critical
Publication of JP3797636B2 publication Critical patent/JP3797636B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32245Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/484Connecting portions
    • H01L2224/48463Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond
    • H01L2224/48465Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond the other connecting portion not on the bonding area being a wedge bond, i.e. ball-to-wedge, regular stitch
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/93Batch processes
    • H01L2224/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L2224/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10Details of semiconductor or other solid state devices to be connected
    • H01L2924/11Device type
    • H01L2924/12Passive devices, e.g. 2 terminal devices
    • H01L2924/1204Optical Diode
    • H01L2924/12041LED
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/483Containers
    • H01L33/486Containers adapted for surface mounting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/54Encapsulations having a particular shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • H01L33/60Reflective elements

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain light emission of high power, by increasing convergency of light outputted from a light emitting diode element, in a surface mount type light emitting diode. SOLUTION: In a surface mount type light emitting diode, a cathode electrode pattern 22 and an anode electrode pattern 23 are formed on the upper surface of a substrate 21, a light emitting diode element 25 is fixed on the cathode electrode pattern 22 by using conducting adhesive agent, the light emitting diode element 25 and the anode electrode pattern 23 are connected by using a bonding wire 29, the light emitting diode element 25 and the bonding wire 29 are sealed by using light transmission resin 30, a reflecting member 26 is arranged on the substrate 21 so as to surround the periphery of a light emitting diode element 25, and the upper part of the light emitting diode element 25 is sealed by using the light transmission resin 30 constituted of a rectangular base part 31 and a hemispheric lens part 32.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、マザーボードの表
面に直接実装される表面実装型発光ダイオード及びその
製造方法に関するものである。
[0001] 1. Field of the Invention [0002] The present invention relates to a surface mount type light emitting diode directly mounted on a surface of a motherboard and a method of manufacturing the same.

【0002】[0002]

【従来の技術】従来、この種の表面実装型発光ダイオー
ドとしては、例えば図11及び図12に示したタイプの
ものと、図13及び図14に示したタイプのものが知ら
れている。いずれのタイプも基板1の上面にカソード電
極パターン2とアノード電極パターン3とを設け、カソ
ード電極パターン2の上に導電性接着剤4によって発光
ダイオード素子5を固着すると共に、発光ダイオード素
子5と前記アノード電極パターン3とをボンディングワ
イヤ6によって接続し、発光ダイオード素子5及びボン
ディングワイヤ6を透光性樹脂7によって封止した構造
のものである。そして、透光性樹脂7による封止構造
が、前者の場合は周囲に枠を設けずに透光性樹脂7のみ
で構成しているのに対して、後者の場合は基板1の上面
周囲にモールド枠8を設け、このモールド枠8の内部に
透光性樹脂7を充填した構造のものとなっていた。
2. Description of the Related Art Conventionally, as this type of surface mount type light emitting diode, for example, the type shown in FIGS. 11 and 12 and the type shown in FIGS. 13 and 14 are known. In both types, a cathode electrode pattern 2 and an anode electrode pattern 3 are provided on the upper surface of a substrate 1, and a light emitting diode element 5 is fixed on the cathode electrode pattern 2 by a conductive adhesive 4, and the light emitting diode element 5 and the The anode electrode pattern 3 is connected by a bonding wire 6, and the light emitting diode element 5 and the bonding wire 6 are sealed by a translucent resin 7. In the former case, the sealing structure made of the light-transmitting resin 7 is constituted only by the light-transmitting resin 7 without providing a frame around the former, whereas in the latter case, the sealing structure is formed around the upper surface of the substrate 1. The mold frame 8 is provided, and the inside of the mold frame 8 is filled with the translucent resin 7.

【0003】[0003]

【発明が解決しようとする課題】ところで、上記従来の
表面実装型発光ダイオードにあっては、前者の場合は発
光ダイオード素子5から側面方向に出た光9が透光性樹
脂7を透過して周囲に拡散してしまうため上方向に集光
できず、所定の光出力が得られないといった問題があっ
た。一方、後者の場合は発光ダイオード素子5から側面
方向に出た光は、モールド枠8の内周面で反射されて上
方向に向かうが、集光されずにそのまま平行光10とし
て発光するために、光出力が必ずしも十分といえるもの
ではなかった。
By the way, in the above-mentioned conventional surface mount type light emitting diode, in the former case, the light 9 emitted from the light emitting diode element 5 in the lateral direction is transmitted through the light transmitting resin 7. There is a problem that light cannot be collected upward because of diffusion to the surroundings, and a predetermined light output cannot be obtained. On the other hand, in the latter case, the light emitted from the light emitting diode element 5 in the side direction is reflected by the inner peripheral surface of the mold frame 8 and goes upward, but is emitted as parallel light 10 without being collected. However, the light output was not always sufficient.

【0004】一方、集光性を重視した発光ダイオードと
して、従来から図15に示したようなリードフレーム型
の発光ダイオード11が知られている。この種の発光ダ
イオード11は、一方のリードフレーム12aの頂部に
凹所13を設け、この凹所13に発光ダイオード素子1
4を載せて固着すると共に、この発光ダイオード素子1
4と他方のリードフレーム12bの頂部をボンディング
ワイヤ15によって接続したものの周囲を、透光性樹脂
16によって封止した構造のものである。
On the other hand, a lead frame type light emitting diode 11 as shown in FIG. 15 has been conventionally known as a light emitting diode which emphasizes the light collecting property. In this type of light emitting diode 11, a recess 13 is provided at the top of one lead frame 12a.
4 and fix the light emitting diode element 1
4 and a structure in which the top of the other lead frame 12b is connected by a bonding wire 15 and the periphery thereof is sealed with a translucent resin 16.

【0005】しかしながら、上記発光ダイオード11
は、リードフレーム12aの頂部に設けた凹所13によ
って、発光ダイオード素子14から出た光を効果的に上
方向へ導き出すと共に、透光性樹脂16の頂部が半球形
状に形成されていることから集光作用も期待することが
できるが、この種のリードフレーム型の発光ダイオード
11は、マザーボードに表面実装することができず、大
型化してしまうといった問題があった。
However, the light emitting diode 11
This is because light emitted from the light emitting diode element 14 is effectively guided upward by the recess 13 provided at the top of the lead frame 12a, and the top of the translucent resin 16 is formed in a hemispherical shape. Although a light condensing function can be expected, this type of lead frame type light emitting diode 11 cannot be surface-mounted on a motherboard, and has a problem that it becomes large.

【0006】そこで本発明は、表面実装型発光ダイオー
ドにおいて、発光ダイオード素子から出た光の集光性を
高めることで、大きな光出力を得ることを目的とする。
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to obtain a large light output in a surface mount type light emitting diode by improving the light collecting property of light emitted from the light emitting diode element.

【0007】[0007]

【課題を解決するための手段】本発明の表面実装型発光
ダイオードは、上記課題を解決するために、発光ダイオ
ード素子の周囲を取り囲むように反射部材を基板上に配
置する一方、発光ダイオード素子の上方を半球形状に形
成した透光性樹脂によって封止したことを特徴とする。
In order to solve the above-mentioned problems, a surface-mounted light-emitting diode according to the present invention has a reflection member disposed on a substrate so as to surround a periphery of the light-emitting diode element, while a light-emitting diode element is provided. The upper part is sealed with a translucent resin formed in a hemispherical shape.

【0008】また、本発明の表面実装型発光ダイオード
の製造方法は、上記課題を解決するために、基板毎にダ
イシングラインが形成され、且つカソード電極パターン
及びアノード電極パターンが連続に形成されている集合
基板の上面に、反射部材を搭載して接着する接着工程
と、集合基板上に接着された各反射部材の中央部で発光
ダイオード素子をカソード電極パターンの上に固着する
ダイボンド工程と、発光ダイオード素子とアノード電極
パターンとを、反射部材を跨ぐようにしてボンディング
ワイヤで接続するワイヤボンド工程と、集合基板の上部
全面にキャスティング又はトランスファモールドによっ
て熱硬化性の透光性樹脂を成形して発光ダイオード素子
やボンディングワイヤを封止する樹脂封止工程と、上記
ダイシングラインに沿って集合基板をカットして一つ一
つの表面実装型発光ダイオードに分割する分割工程とを
備えたことを特徴とする。
In order to solve the above-mentioned problems, a method of manufacturing a surface-mounted light-emitting diode according to the present invention includes forming a dicing line for each substrate and continuously forming a cathode electrode pattern and an anode electrode pattern. A bonding step of mounting and bonding a reflective member on the upper surface of the collective substrate, a die bonding step of fixing the light emitting diode element on the cathode electrode pattern at the center of each reflective member bonded on the collective substrate, and a light emitting diode. A wire bonding step of connecting the element and the anode electrode pattern with a bonding wire so as to straddle the reflective member, and forming a thermosetting translucent resin by casting or transfer molding over the entire upper surface of the collective substrate, thereby forming a light emitting diode. Resin sealing process to seal the elements and bonding wires and the above dicing line Characterized by comprising a division step of dividing the surface-mount type light emitting diode of each one by cutting the collective substrate I.

【0009】[0009]

【発明の実施の形態】以下、添付図面に基づいて本発明
に係る表面実装型発光ダイオードの実施例を詳細に説明
する。図1及び図2は、表面実装型発光ダイオードの第
1実施例を示したものであり、ガラスエポキシなどから
なる基板21の上面にカソード電極パターン22とアノ
ード電極パターン23が形成されている。これらの電極
パターン22,23は両側面および四隅に形成されたス
ルーホール24部を含めて裏面側まで延び、図3に示し
たように、それぞれの裏面電極パターン22a,23a
を形成している。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a surface mount type light emitting diode according to the present invention. 1 and 2 show a first embodiment of a surface mount type light emitting diode. A cathode electrode pattern 22 and an anode electrode pattern 23 are formed on an upper surface of a substrate 21 made of glass epoxy or the like. These electrode patterns 22, 23 extend to the back side including the through holes 24 formed at both side surfaces and four corners, and as shown in FIG. 3, the respective back electrode patterns 22a, 23a
Is formed.

【0010】カソード電極パターン22は、図にも示し
たように、中央部まで延びて凸状に形成され、その凸状
部分に発光ダイオード素子25がダイボンド固着されて
いる。また、この発光ダイオード素子25を円の中心に
してその周囲を取り囲むように円筒状の反射部材26が
配置されている。この反射部材26の内周面27はすり
ばち状に傾斜しており、発光ダイオード素子25から側
面方向に出た光28aが内周面27に反射して上方向に
向かうようになっている。
As shown in the figure, the cathode electrode pattern 22 extends to the center and is formed in a convex shape, and the light emitting diode element 25 is die-bonded to the convex portion. Further, a cylindrical reflecting member 26 is arranged so that the light emitting diode element 25 is centered on a circle and surrounds the periphery thereof. The inner peripheral surface 27 of the reflecting member 26 is inclined like a slash, so that light 28a emitted from the light emitting diode element 25 in the side direction is reflected on the inner peripheral surface 27 and heads upward.

【0011】上記発光ダイオード素子25とアノード電
極パターン23との間は、前記反射部材26を跨いでボ
ンディングワイヤ29によって接続されている。そし
て、これら発光ダイオード素子25、反射部材26及び
ボンディングワイヤ29を透光性樹脂30によって封止
している。
The light emitting diode element 25 and the anode electrode pattern 23 are connected by a bonding wire 29 across the reflecting member 26. Then, the light emitting diode element 25, the reflecting member 26, and the bonding wire 29 are sealed with the light transmitting resin 30.

【0012】この透光性樹脂30は、基板21の外形を
そのまま上方に延ばした直方体形状のベース部31と、
その上部に形成された半球形状のレンズ部32とで構成
され、レンズ部32が上記内周面27に反射して上方向
に向かう光28bを集光する。これらベース部31及び
レンズ部32は、キャスティングやポッティングあるい
はトランスファモールドなどによって一体成形され、レ
ンズ部32の頂部が発光ダイオード素子25の真上に位
置している。なお、レンズ部32での曲率半径は、集光
が得られれば特に制限を受けず、またレンズ部32を長
円の一部で構成することも可能である。
The translucent resin 30 has a rectangular parallelepiped base portion 31 in which the outer shape of the substrate 21 is directly extended upward;
A lens portion 32 having a hemispherical shape formed thereon has a lens portion 32. The lens portion 32 condenses the light 28b reflected on the inner peripheral surface 27 and traveling upward. The base portion 31 and the lens portion 32 are integrally formed by casting, potting, transfer molding, or the like, and the top of the lens portion 32 is located directly above the light emitting diode element 25. Note that the radius of curvature of the lens section 32 is not particularly limited as long as light can be collected, and the lens section 32 may be formed as a part of an ellipse.

【0013】従って、このような構成からなる表面実装
型発光ダイオードにあっては、発光ダイオード素子25
から側面方向に出た光28aは反射部材26の内周面2
7に反射して上方に向かう光28bとなり、更に透光性
樹脂30を通過する際にレンズ部32によって集光され
るために、上面方向への光出力が強いものとなって明る
い発光が得られる。
Therefore, in the light emitting diode of the surface mounting type having such a configuration, the light emitting diode element 25 is used.
The light 28a emitted from the side surface direction from the inner peripheral surface 2 of the reflecting member 26
The light 28b is reflected upward and becomes upward light 28b, and further condensed by the lens portion 32 when passing through the translucent resin 30, so that the light output in the upper surface direction is strong and bright light emission is obtained. Can be

【0014】なお、図4及び図5は、上記反射部材26
の他の形状を示したものである。前者は反射部材26の
全体を漏斗状に形成して内周面27のみならず外周面3
3にも傾斜を付けたもの、後者は全体を碗状に形成して
湾曲面34を形成したものであるが、いずれもその内周
面の傾斜によって発光ダイオード素子25から側面方向
に出た光を上面方向に反射する作用を持っている。ま
た、反射部材26の内周面27の角度が基板面に対して
概ね45゜以下であれば、反射部材26の全体形状が上
記のものに限定されないのは勿論である。
FIGS. 4 and 5 show the reflection member 26.
5 shows another shape. In the former, the entire reflecting member 26 is formed in a funnel shape so that not only the inner peripheral surface 27 but also the outer peripheral surface 3 is formed.
3, the latter is formed in a bowl shape as a whole to form a curved surface 34. In each case, the light emitted from the light emitting diode element 25 in the lateral direction due to the inclination of the inner peripheral surface thereof. Has the function of reflecting light in the upper surface direction. In addition, if the angle of the inner peripheral surface 27 of the reflecting member 26 is approximately 45 ° or less with respect to the substrate surface, it goes without saying that the overall shape of the reflecting member 26 is not limited to the above.

【0015】図6及び図7は、上記構成からなる表面実
装型発光ダイオードをマザーボード35に側面実装及び
上面実装した時の正面図である。側面実装する場合には
マザーボード35の表面に形成されている左右の電極パ
ターン36a,36b上に表面実装型発光ダイオードを
横向きに載置し、カソード電極パターン22、アノード
電極パターン23及びスルーホール24をマザーボード
35側の各電極パターン36a,36bに半田37によ
って接合する。一方、上面に向けて実装する場合にはマ
ザーボード35側の電極パターン36a,36b上に表
面実装型発光ダイオードを上向きに載置した後、側面実
装と同様に半田37で接合する。
FIG. 6 and FIG. 7 are front views when the surface-mounted light emitting diode having the above-described configuration is mounted on the motherboard 35 from the side and from the top. In the case of side mounting, surface-mounted light emitting diodes are mounted horizontally on left and right electrode patterns 36a and 36b formed on the surface of the motherboard 35, and the cathode electrode pattern 22, the anode electrode pattern 23, and the through hole 24 are mounted. Each of the electrode patterns 36a and 36b on the motherboard 35 is joined by solder 37. On the other hand, when the light emitting diode is mounted on the upper surface, the surface mounted light emitting diode is placed upward on the electrode patterns 36a and 36b on the motherboard 35 side, and then joined with the solder 37 in the same manner as the side surface mounting.

【0016】このようにしてマザーボード35に実装さ
れた表面実装型発光ダイオードは、水平方向、又は垂直
方向に指向性のある明るい光を発することができる。
The surface-mounted light emitting diode mounted on the motherboard 35 in this way can emit bright light having directivity in the horizontal or vertical direction.

【0017】図8は、上記構成からなる表面実装型発光
ダイオードの一製造方法を示したものである。この図に
おいて、符号38は集合基板であって、基板21毎にダ
イシングライン39が形成されている。また、集合基板
38の上面にはカソード電極パターン22とアノード電
極パターン23が連続して形成されると共に、これらの
電極パターン22,23に沿って内面メッキが施された
丸孔状スルーホール24と長孔状スルーホール43が設
けられている。また、図において、符号40は、上記集
合基板38の上に搭載する反射部材26の集合体であ
る。この集合体40は、反射部材26を縦・横方向にブ
リッジ41によって多数連結したもので、集合基板38
の上に接着させたのちにブリッジ41をカットして分割
する。なお、反射部材26の搭載方法として、上記の集
合体以外に一つ一つ完成された反射部材26をパーツフ
ィーダ等で自動選別したり、テーピング機から自動マウ
ント機で集合基板38の所定箇所にダイボンドする方法
があり、いずれの方法でも反射部材26を搭載すること
ができる。また、上記の反射部材26は、プラスチック
成形やプレス抜き加工などの多数個取りで別工程で作
り、これを集合基板38上に搭載する。
FIG. 8 shows a method for manufacturing a surface-mounted light emitting diode having the above-described structure. In this drawing, reference numeral 38 denotes an aggregate substrate, and a dicing line 39 is formed for each substrate 21. Further, a cathode electrode pattern 22 and an anode electrode pattern 23 are continuously formed on the upper surface of the collective substrate 38, and a round hole-shaped through-hole 24 having an inner surface plated along the electrode patterns 22 and 23 is formed. An elongated through-hole 43 is provided. In the figure, reference numeral 40 denotes an assembly of the reflection members 26 mounted on the assembly board 38. The assembly 40 is formed by connecting a large number of reflecting members 26 in the vertical and horizontal directions by bridges 41.
Then, the bridge 41 is cut and divided. In addition, as a mounting method of the reflecting member 26, in addition to the above-described assembly, the completed reflecting member 26 is automatically selected one by one using a parts feeder or the like, or a predetermined position of the collecting board 38 is automatically transferred from a taping machine to an automatic mounting machine. There is a method of die bonding, and the reflection member 26 can be mounted by either method. In addition, the above-mentioned reflecting member 26 is formed in a separate process by multiple production such as plastic molding or press punching, and is mounted on the collective substrate 38.

【0018】集合基板38の上に反射部材26を接着し
た後の工程を、以下〜の順に追って図9に基づいて
説明する。 集合基板38の上に接着した各反射部材26の中央部
に発光ダイオード素子25をダイボンドする。 集合基板38をキュア炉に入れてカソード電極パター
ン22上の発光ダイオード素子25を固着する。 カソード電極パターン22の上に固着された発光ダイ
オード素子25とアノード電極パターン23とを、反射
部材26を跨ぐようにしてボンディングワイヤ29で接
続する。 集合基板38の上部全面にトランスファモールド又は
キャスティングあるいはポッティング等の手段によって
熱硬化性の透光性樹脂30を成形し、発光ダイオード素
子25やボンディングワイヤ29を樹脂封止する。この
工程で半球形状のレンズ部32も一緒に成形する。 集合基板38に形成されたダイシングライン39に沿
ってカットし、一つ一つの表面実装型発光ダイオードに
分割する。
The process after bonding the reflection member 26 on the collective substrate 38 will be described below with reference to FIG. The light emitting diode element 25 is die-bonded to the central portion of each of the reflection members 26 adhered on the collective substrate 38. The collective substrate 38 is placed in a curing furnace, and the light emitting diode elements 25 on the cathode electrode pattern 22 are fixed. The light emitting diode element 25 fixed on the cathode electrode pattern 22 and the anode electrode pattern 23 are connected by a bonding wire 29 so as to straddle the reflecting member 26. A thermosetting translucent resin 30 is formed on the entire upper surface of the collective substrate 38 by means such as transfer molding, casting, or potting, and the light emitting diode element 25 and the bonding wires 29 are resin-sealed. In this step, the hemispherical lens part 32 is also molded. The substrate is cut along dicing lines 39 formed on the collective substrate 38, and divided into individual surface-mounted light emitting diodes.

【0019】なお、上述の工程で製造された表面実装型
発光ダイオードをマザーボード35上に実装する場合に
は、自動マウント機で表面実装型発光ダイオードを一つ
一つ真空吸着してマザーボード35上に移送する。この
場合、側面実装では表面実装型発光ダイオードの側面を
吸着し、上面実装ではレンズ部32を吸着してマザーボ
ード35上に移送する。
When mounting the surface-mounted light-emitting diodes manufactured in the above-described steps on the motherboard 35, the surface-mounted light-emitting diodes are vacuum-adsorbed one by one by an automatic mounting machine to be mounted on the motherboard 35. Transfer. In this case, in the case of side mounting, the side surface of the surface mount type light emitting diode is sucked, and in the case of top surface mounting, the lens portion 32 is sucked and transferred onto the motherboard 35.

【0020】図10は、本発明に係る表面実装型発光ダ
イオードの第2実施例を示したものである。この実施例
では基板21の上部を封止している透光性樹脂30のレ
ンズ部32の形状が異なっている以外、前記実施例と同
様の構成である。即ち、この実施例における透光性樹脂
30のレンズ部32は、上部が水平にカットされた形状
になっている。
FIG. 10 shows a second embodiment of the surface mount type light emitting diode according to the present invention. This embodiment has the same configuration as the previous embodiment except that the shape of the lens portion 32 of the translucent resin 30 sealing the upper part of the substrate 21 is different. That is, the lens portion 32 of the translucent resin 30 in this embodiment has a shape in which the upper portion is cut horizontally.

【0021】このような形状のレンズ部32を備えた表
面実装型発光ダイオードにあっても、発光ダイオード素
子25から側面方向に出た光は、反射部材26によって
上方向に反射され、更にレンズ部32で集光されるため
に、上面方向への光出力が強いものとなって明るい発光
が得られる。また、このようにレンズ部32の上部に水
平面42を形成したことによって、水平面42での自動
マウント機における真空吸着性が確保されるため、マザ
ーボード35上への実装がより一層確実なものとなる。
Even in a surface mount type light emitting diode having a lens portion 32 having such a shape, light emitted from the light emitting diode element 25 in the lateral direction is reflected upward by the reflecting member 26, and Since the light is condensed at 32, the light output in the upper surface direction becomes strong, and bright light emission is obtained. Further, since the horizontal surface 42 is formed on the upper portion of the lens portion 32 in this manner, the vacuum suction of the automatic mounting machine on the horizontal surface 42 is ensured, so that the mounting on the motherboard 35 is further ensured. .

【0022】[0022]

【発明の効果】以上説明したように、本発明に係る表面
実装型発光ダイオードによれば、基板上に固着した発光
ダイオード素子の周囲を取り囲むように反射部材を配置
し、更に発光ダイオード素子の上方を半球形状に形成し
た透光性樹脂によって封止したので、発光ダイオード素
子から側面方向に出た光は反射部材の内周面に反射して
上方に向かう光となり、更に透光性樹脂を通過する際に
半球体がレンズの役目をして光を集光するために、上面
方向への光出力が強いものとなって高出力の発光が得ら
れるといった効果がある。
As described above, according to the surface-mount type light emitting diode of the present invention, the reflecting member is disposed so as to surround the periphery of the light emitting diode element fixed on the substrate. Is sealed with a translucent resin formed in a hemispherical shape, so that the light emitted from the light emitting diode element in the lateral direction is reflected on the inner peripheral surface of the reflecting member and becomes upward light, and further passes through the translucent resin. In this case, the hemisphere acts as a lens to condense the light, so that the light output in the upper surface direction is strong, and there is an effect that high output light emission can be obtained.

【0023】また、本発明に係る表面実装型発光ダイオ
ードの製造方法によれば、集合基板上で一括処理する製
造工程を採用したことで、簡単にしかも大量に表面実装
型発光ダイオードを得ることができ、大幅なコストダウ
ンが可能で経済的効果が大である。そして、上面実装と
側面実装が可能な上、自動マウントも可能であるなど、
工数削減や歩留りの向上、更には信頼性の向上なども図
ることができる。
Further, according to the method of manufacturing a surface-mounted light-emitting diode according to the present invention, by adopting a manufacturing process of performing batch processing on a collective substrate, it is possible to obtain the surface-mounted light-emitting diode easily and in large quantities. It is possible to greatly reduce costs and has a great economic effect. In addition to being capable of top and side mounting, automatic mounting is also possible,
The number of steps can be reduced, the yield can be improved, and the reliability can be improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る表面実装型発光ダイオードの一実
施例を示す斜視図である。
FIG. 1 is a perspective view showing one embodiment of a surface mount type light emitting diode according to the present invention.

【図2】上記図1のA−A線断面図である。FIG. 2 is a sectional view taken along line AA of FIG. 1;

【図3】上記実施例に係る表面実装型発光ダイオードの
下面図である。
FIG. 3 is a bottom view of the surface-mounted light emitting diode according to the embodiment.

【図4】反射部材の他の一例を示す斜視図と、断面図で
ある。
4A and 4B are a perspective view and a cross-sectional view illustrating another example of the reflection member.

【図5】反射部材のその他の例を示す斜視図と、断面図
である。
5A and 5B are a perspective view and a sectional view showing another example of the reflection member.

【図6】上記実施例に係る表面実装型発光ダイオードを
マザーボードに側面実装した時の正面図である。
FIG. 6 is a front view when the surface-mounted light emitting diode according to the embodiment is mounted on a side surface of a motherboard.

【図7】上記実施例に係る表面実装型発光ダイオードを
マザーボードに上面実装した時の正面図である。
FIG. 7 is a front view when the surface-mount type light emitting diode according to the embodiment is mounted on a mother board on the upper surface.

【図8】集合基板に反射部材の集合体を搭載する時の斜
視説明図である。
FIG. 8 is a perspective view illustrating a state in which an assembly of reflection members is mounted on an assembly board.

【図9】上記実施例に係る表面実装型発光ダイオードの
製造工程図である。
FIG. 9 is a manufacturing process diagram of the surface-mounted light emitting diode according to the embodiment.

【図10】本発明に係る表面実装型発光ダイオードの他
の実施例を示す図2と同様の断面図である。
FIG. 10 is a sectional view similar to FIG. 2, showing another embodiment of the surface-mounted light emitting diode according to the present invention.

【図11】従来における表面実装型発光ダイオードの一
例を示す斜視図である。
FIG. 11 is a perspective view showing an example of a conventional surface mount light emitting diode.

【図12】上記図11のB−B線断面図である。FIG. 12 is a sectional view taken along line BB of FIG. 11;

【図13】従来における表面実装型発光ダイオードの他
の例を示す斜視図である。
FIG. 13 is a perspective view showing another example of a conventional surface mount light emitting diode.

【図14】上記図13のC−C線断面図である。FIG. 14 is a sectional view taken along line CC of FIG. 13;

【図15】従来におけるリードフレーム型発光ダイオー
ドの一例を示す断面図である。
FIG. 15 is a cross-sectional view illustrating an example of a conventional lead frame type light emitting diode.

【符号の説明】[Explanation of symbols]

21 基板 22 カソード電極パターン 23 アノード電極パターン 25 発光ダイオード素子 26 反射部材 29 ボンディングワイヤ 30 透光性樹脂 31 ベース部 32 レンズ部 38 集合基板 39 ダイシングライン DESCRIPTION OF SYMBOLS 21 Substrate 22 Cathode electrode pattern 23 Anode electrode pattern 25 Light emitting diode element 26 Reflecting member 29 Bonding wire 30 Translucent resin 31 Base part 32 Lens part 38 Assembly board 39 Dicing line

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 基板の上面にカソード電極パターンとア
ノード電極パターンとを設け、カソード電極パターンの
上に導電性接着剤によって発光ダイオード素子を固着す
ると共に、発光ダイオード素子と前記アノード電極パタ
ーンとをボンディングワイヤによって接続し、発光ダイ
オード素子及びボンディングワイヤを透光性樹脂によっ
て封止してなる表面実装型発光ダイオードにおいて、 上記発光ダイオード素子の周囲を取り囲むように反射部
材を基板上に配置する一方、発光ダイオード素子の上方
を半球形状に形成した透光性樹脂によって封止したこと
を特徴とする表面実装型発光ダイオード。
1. A cathode electrode pattern and an anode electrode pattern are provided on an upper surface of a substrate, and a light emitting diode element is fixed on the cathode electrode pattern with a conductive adhesive, and the light emitting diode element and the anode electrode pattern are bonded. In a surface-mounted light emitting diode in which a light emitting diode element and a bonding wire are connected by a wire and sealed with a translucent resin, a reflection member is arranged on a substrate so as to surround a periphery of the light emitting diode element. A surface-mounted light-emitting diode, wherein the upper part of the diode element is sealed with a translucent resin formed in a hemispherical shape.
【請求項2】 基板毎にダイシングラインが形成され、
且つカソード電極パターン及びアノード電極パターンが
連続に形成されている集合基板の上面に、反射部材を搭
載して接着する接着工程と、 集合基板上に接着された各反射部材の中央部で発光ダイ
オード素子をカソード電極パターンの上に固着するダイ
ボンド工程と、 発光ダイオード素子とアノード電極パターンとを、反射
部材を跨ぐようにしてボンディングワイヤで接続するワ
イヤボンド工程と、 集合基板の上部全面にキャスティング又はトランスファ
モールドによって熱硬化性の透光性樹脂を成形して発光
ダイオード素子やボンディングワイヤを封止する樹脂封
止工程と、 上記ダイシングラインに沿って集合基板をカットして一
つ一つの表面実装型発光ダイオードに分割する分割工程
とを備えたことを特徴とする表面実装型発光ダイオード
の製造方法。
2. A dicing line is formed for each substrate.
And a bonding step of mounting and bonding a reflective member on the upper surface of the collective substrate on which the cathode electrode pattern and the anode electrode pattern are continuously formed, and a light emitting diode element at a central portion of each reflective member bonded on the collective substrate. A die bonding step of fixing the light emitting diode element and the anode electrode pattern with a bonding wire so as to straddle the reflecting member, and a casting or transfer molding on the entire upper surface of the collective substrate. A resin sealing step of molding a thermosetting translucent resin to seal a light emitting diode element and a bonding wire, and cutting a collective substrate along the dicing line to form a surface mount type light emitting diode Surface-mount type light emitting diode, comprising: The method of manufacturing the code.
JP03811497A 1997-02-21 1997-02-21 Surface mount type light emitting diode and manufacturing method thereof Expired - Lifetime JP3797636B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP03811497A JP3797636B2 (en) 1997-02-21 1997-02-21 Surface mount type light emitting diode and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP03811497A JP3797636B2 (en) 1997-02-21 1997-02-21 Surface mount type light emitting diode and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JPH10242526A true JPH10242526A (en) 1998-09-11
JP3797636B2 JP3797636B2 (en) 2006-07-19

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ID=12516458

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Country Status (1)

Country Link
JP (1) JP3797636B2 (en)

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