JPH0686103B2 - Decorative board and manufacturing method thereof - Google Patents

Decorative board and manufacturing method thereof

Info

Publication number
JPH0686103B2
JPH0686103B2 JP63322792A JP32279288A JPH0686103B2 JP H0686103 B2 JPH0686103 B2 JP H0686103B2 JP 63322792 A JP63322792 A JP 63322792A JP 32279288 A JP32279288 A JP 32279288A JP H0686103 B2 JPH0686103 B2 JP H0686103B2
Authority
JP
Japan
Prior art keywords
veneer
plate
film
projecting plate
pieces
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP63322792A
Other languages
Japanese (ja)
Other versions
JPH02165949A (en
Inventor
義雄 中道
吉成 山本
康展 中西
吉久 片山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eidai Co Ltd
Original Assignee
Eidai Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eidai Co Ltd filed Critical Eidai Co Ltd
Priority to JP63322792A priority Critical patent/JPH0686103B2/en
Publication of JPH02165949A publication Critical patent/JPH02165949A/en
Publication of JPH0686103B2 publication Critical patent/JPH0686103B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】 (産業上の利用分野) この発明は化粧板及びその製造方法に関する。Description: TECHNICAL FIELD The present invention relates to a decorative board and a method for manufacturing the same.

(発明の目的) この発明は、意匠的に優れた化粧板及びその製造方法を
提供することを目的とするものである。
(Object of the Invention) An object of the present invention is to provide a decorative board excellent in design and a method for manufacturing the same.

(実施例) 以下にこの発明を図面に示す3つの実施例に基づいて説
明する。
(Embodiment) The present invention will be described below based on three embodiments shown in the drawings.

実施例1(第1図及び第2図参照) 合板・パーティクルボード・石こうボード・珪酸カルシ
ウム板等の基板1の上面に、多数の突板片2aからなる単
位模様イを複数個有する突板2が貼り付けられている。
なお、基板1は、その上面に紙・含浸紙・織布・不織布
を有するものであってもよい。前記突板2は、突板片原
料材の積層ブロックをスライスして得たものであって
も、多数の突板片2aを基板1の上面に順次貼り付けて得
られたものであってもよい。前記突板2の上面にワイピ
ング塗装膜5が、突板2が見えなくならない範囲で形成
されている。前記突板片2aは3群に区分され、その1群
にはA色の印刷膜7が、他の1群にはB色の印刷膜7
が、そして残りの群にはC色の印刷膜7が突板片2aが見
えなくならない範囲でワイピング塗装膜5の上から形成
されている。なお、突板片2aの全てに対応して印刷膜7
を形成しなければならないものではない。また、突板片
2aに模様印刷膜7を形成するようにしてもよい。突板2
には、例えばワイピング塗装膜5及び印刷膜7を形成し
た後に、所定の突板片2aを画す区画線4が形成されてい
る。
Example 1 (see FIGS. 1 and 2) A veneer 2 having a plurality of unit pattern a composed of a number of veneer pieces 2a is attached to the upper surface of a substrate 1 such as plywood, particle board, gypsum board, and calcium silicate board. It is attached.
The substrate 1 may have paper / impregnated paper / woven fabric / nonwoven fabric on its upper surface. The veneer 2 may be obtained by slicing a laminated block of the veneer piece raw material, or may be obtained by sequentially attaching a large number of the veneer pieces 2a to the upper surface of the substrate 1. A wiping coating film 5 is formed on the upper surface of the projecting plate 2 in a range where the projecting plate 2 is not invisible. The projecting plate pieces 2a are divided into three groups, one of which has an A-color printed film 7 and the other one of which has a B-color printed film 7.
In the remaining group, however, a C-color printing film 7 is formed on the wiping coating film 5 within the range in which the projecting plate piece 2a is not invisible. In addition, the printed film 7 is provided corresponding to all of the protruding plate pieces 2a.
It does not have to be formed. Also, a veneer piece
The pattern printing film 7 may be formed on 2a. Veneer 2
For example, after forming the wiping coating film 5 and the printing film 7, for example, the dividing line 4 that defines the predetermined protruding plate piece 2a is formed.

基板1び突板2からなる化粧板本体3の周縁には雄実8
及び雌実9が形成され、また化粧板本体3の下面には弾
性シート10が貼り付けられている。
A male seed 8 is provided on the periphery of the decorative plate body 3 including the substrate 1 and the projecting plate 2.
Also, female seeds 9 are formed, and an elastic sheet 10 is attached to the lower surface of the decorative plate body 3.

実施例1の製造例1 第1工程 合板からなる基板1(長さ180cm、幅30cm、厚さ12mm)
の上面に、単位印刷膜イを有するナラ単板(厚さ0.3m
m)からなる突板2を貼り付けて、化粧板本体3を構成
した。なお、突板2の所要部分に、ワイピング塗装着色
剤の吸い込み量を調節したり、サンディング適正を上げ
たりする目的で、シーラーを塗布してもよい。
Production Example 1 of Example 1 First step Substrate 1 made of plywood (length 180 cm, width 30 cm, thickness 12 mm)
Oak veneer (thickness 0.3m
The veneer 2 composed of m) was attached to form the decorative plate body 3. A sealer may be applied to a required portion of the veneer plate 2 for the purpose of adjusting the amount of the wiping coating colorant sucked in or increasing the sanding suitability.

第2工程 化粧板本体3の周縁に雄実8及び雌実9を形成した。Second step Male seeds 8 and female seeds 9 were formed on the periphery of the decorative plate body 3.

第3工程 突板2の上面をサンダーで研削後、ロールコーターで茶
系の着色剤を塗布して、リバースロールコーター及びデ
ィスクブラシによって、突板2が見えなくならない範囲
でワイピング塗装を行なってワイピング塗装膜5を形成
した。
Third step: After grinding the upper surface of the veneer 2 with a sander, apply a brown colorant with a roll coater and perform wiping coating with a reverse roll coater and a disc brush within a range where the veneer 2 cannot be seen. 5 was formed.

第4工程 アミノアルキツド系のサンディングシーラー(樹脂固形
分100に対して3〜80重部のα−アルミナを含む。)を
ワイピング塗装膜5に40〜60g/m2塗布後、50〜70℃で20
〜40分間乾燥し、その後、シーラー膜の上面を研削し
た。
Fourth step: Aminoalkyd sanding sealer (containing 3 to 80 parts by weight of α-alumina per 100 resin solids) is applied to the wiping film 5 at 40 to 60 g / m 2 and then at 50 to 70 ° C.
Dry for ~ 40 minutes, then grind top surface of sealer membrane.

第5工程 前記シーラー膜の上面に、フレキソ印刷機を使用して、
以下の色のフレキソ印刷用インキ(エポキシ樹脂等に着
色顔料を混入したもの)によって、突板片2aの群ごとに
突板片2aが見えなくならない範囲で印刷を施した。
Fifth step Using a flexographic printing machine on the upper surface of the sealer film,
Printing was performed with flexographic printing inks of the following colors (epoxy resin mixed with a coloring pigment) within a range in which the projecting plate pieces 2a were not invisible for each group of the projecting plate pieces 2a.

A色のフレキソ印刷用インキとして濃い茶色のインキを
使用し、B色のフレキソ印刷用インキとして黄味がかっ
た茶色のインキを使用し、C色のフレキソ印刷用インキ
として緑味がかった茶色のインキを使用した。
Dark brown ink is used as A color flexographic printing ink, yellowish brown ink is used as B color flexographic printing ink, and greenish brown ink is used as C color flexographic printing ink. It was used.

その後、50〜70℃で2〜5分間乾燥した。Then, it dried at 50-70 degreeC for 2-5 minutes.

第6工程 前記印刷膜7の上面に所定の突板片2aを画す茶色の区画
線4をフレキソ印刷によって形成し、50〜70℃で1〜2
分間乾燥した。
Sixth Step A brown partition line 4 that demarcates a predetermined projecting plate piece 2a is formed on the upper surface of the printed film 7 by flexographic printing, and is heated at 50 to 70 ° C. for 1 to 2
Dry for minutes.

第7工程 アミノアルキツド系の透明塗料(樹脂固形分100に対し
て5〜80重部のα−アルミナを含む。)を、印刷膜7の
上面に40〜80g/m2塗布し、次いで、その上面に、α−ア
ルミナを含まないアミノアルキッド系の透明塗料を40〜
80g/m2塗布し、50〜80℃で20〜50分間乾燥した。
Step 7: An aminoalkyd transparent coating (containing 5 to 80 parts by weight of α-alumina per 100 resin solids) is applied to the upper surface of the printed film 40 at 40 to 80 g / m 2 and then the upper surface thereof. Amino alkyd clear paint containing no α-alumina
80 g / m 2 was applied and dried at 50 to 80 ° C for 20 to 50 minutes.

第8工程 化粧板本体3の下面に弾性シート10を貼り付けた。Eighth step The elastic sheet 10 was attached to the lower surface of the decorative plate body 3.

このような工程によって所望の化粧板を得た。A desired decorative board was obtained by such a process.

実施例1の製造例2 製造例1の第4工程、第5工程を以下の工程に代えた。Production Example 2 of Example 1 The fourth and fifth steps of Production Example 1 were replaced with the following steps.

第4工程 ワイピング塗装膜5の形成後、サンディングシーラーを
塗布することなく、50〜70℃で2〜4分間乾燥した。
Fourth Step After the wiping coating film 5 was formed, it was dried at 50 to 70 ° C. for 2 to 4 minutes without applying a sanding sealer.

第5工程 前記ワイピング塗装膜5の上面に、フレキソ印刷機を使
用して、以下の色のフレキソ印刷用インキ(エポキシ樹
脂等に着色顔料を混入したもの)によって、突板片2aの
群ごとに突板片2aが見えなくならない範囲で印刷を施し
た。
Fifth step On the upper surface of the wiping coating film 5, by using a flexographic printing machine, a flexographic printing ink (epoxy resin mixed with a coloring pigment) having the following colors is used to project the veneer pieces 2a in groups. Printing was performed within a range in which the piece 2a was not invisible.

A色のフレキソ印刷用インキとして濃い茶色のインキを
使用し、B色のフレキソ印刷用インキとして黄味がかっ
た茶色のインキを使用し、C色のフレキソ印刷用インキ
として緑味がかった茶色のインキを使用した。
Dark brown ink is used as A color flexographic printing ink, yellowish brown ink is used as B color flexographic printing ink, and greenish brown ink is used as C color flexographic printing ink. It was used.

その後、50〜70℃で2〜5分間乾燥した。Then, it dried at 50-70 degreeC for 2-5 minutes.

このような工程によって所望の化粧板を得た。A desired decorative board was obtained by such a process.

実施例1の製造例3 製造例1の第5工程を以下の工程に代えた。Production Example 3 of Example 1 The fifth step of Production Example 1 was replaced by the following step.

第5工程 シーラー膜の上面に、グラビア印刷機を使用して、以下
の色のグラビア印刷用インキによって、突板片2aの群ご
とに突板片2aが見えなくならない範囲で印刷を施した。
Fifth step Using a gravure printing machine, printing was performed on the upper surface of the sealer film with the gravure printing ink of the following colors in a range in which the veneer plate pieces 2a were not invisible for each group of the veneer plate pieces 2a.

A色のグラビア印刷用インキとして濃い茶色のインキを
使用し、B色のグラビア印刷用インキとして黄味がかっ
た茶色のインキを使用し、C色のグラビア印刷用インキ
として緑味がかった茶色のインキを使用した。
Dark brown ink is used as A color gravure printing ink, yellowish brown ink is used as B color gravure printing ink, and greenish brown ink is used as C color gravure printing ink. It was used.

その後、50〜70℃で2〜5分間乾燥した。Then, it dried at 50-70 degreeC for 2-5 minutes.

このような工程によって所望の化粧板を得た。A desired decorative board was obtained by such a process.

実施例1の製造例4 製造例1の第5工程を以下の工程に代えた。Production Example 4 of Example 1 The fifth step of Production Example 1 was replaced with the following step.

第5工程 シーラー膜の上面に、捺染印刷機を使用して、以下の色
の捺染印刷用インキによって、突板片2aの群ごとに突板
片2aが見えなくならない範囲で印刷を施した。
Fifth Step Using a textile printing machine, printing was performed on the upper surface of the sealer film with the printing inks of the following colors to the extent that the veneer pieces 2a were not invisible for each group of the veneer pieces 2a.

A色の捺染印刷用インキとして濃い茶色のインキを使用
し、B色の捺染印刷用インキとして黄味がかった茶色の
インキを使用し、C色の捺染印刷用インキとして緑味が
かった茶色のインキを使用した。
Dark brown ink is used as the A printing ink, yellowish brown ink is used as the B printing ink, and greenish brown ink is used as the C printing ink. It was used.

その後、50〜70℃で2〜5分間乾燥した。Then, it dried at 50-70 degreeC for 2-5 minutes.

このような工程によって所望の化粧板を得た。A desired decorative board was obtained by such a process.

実施例2(第3図参照) なお、実施例1と同一の部材は同一の符号で示す。Example 2 (see FIG. 3) The same members as in Example 1 are designated by the same reference numerals.

一点鎖線で示す部分には区画線4は形成されていない。The partition line 4 is not formed in the portion indicated by the alternate long and short dash line.

実施例2の製造例は、実施例1のそれと同様である。な
お、突板片2aに模様印刷膜7を形成するようにしてもよ
い。
The manufacturing example of the second embodiment is similar to that of the first embodiment. The pattern printing film 7 may be formed on the protruding plate piece 2a.

実施例3(第3図参照) なお、実施例1と同一の部材は同一の符号で示す。Third Embodiment (see FIG. 3) The same members as in the first embodiment are designated by the same reference numerals.

実施例3の製造例は、実施例1のそれと同様である。な
お、突板片2aに模様印刷膜7を形成するようにしてもよ
い。
The manufacturing example of the third embodiment is similar to that of the first embodiment. The pattern printing film 7 may be formed on the protruding plate piece 2a.

(発明の効果) この発明は、前記した如き構成によって、以下に記載の
効果を奏するものである。
(Effects of the Invention) The present invention has the following effects due to the configuration as described above.

突板、区画線、ワイピング塗装膜及び印刷膜によって
表われる表面模様によって、意匠的に変化に富んだ優れ
た化粧板を得ることが出来る。
An excellent decorative plate having a variety of design variations can be obtained by the surface pattern represented by the veneer plate, the marking line, the wiping coating film, and the printing film.

塗装ムラがなく、且つ突板の導管溝や凹所も着色した
ワイピング塗装膜と、突板の、全ての導管溝や凹所まで
は着色出来ない印刷膜との対比で意匠的に変化に富んだ
優れた化粧板を得ることが出来る。
The wiping paint film, which has no coating unevenness and has colored conduit grooves and recesses on the veneer, and the printed film, which cannot color all conduit grooves and recesses on the veneer, are excellent in terms of design. You can get a veneer.

印刷膜によって、それがなければ逆に気になる突板片
の色調の微妙な変化を凌駕して、意匠的に変化に富んだ
優れた化粧板を得ることが出来る。
With the printed film, it is possible to obtain an excellent decorative board that is rich in design, overcoming the subtle change in the color tone of the veneer piece that would otherwise be a concern.

【図面の簡単な説明】[Brief description of drawings]

図面はこの発明の実施例1〜3を示すものであって、第
1図は実施例1の平面図、第2図は第1図II−II線に沿
う中間省略の拡大断面図、第3図は実施例2の中間省略
の平面図、第4図は実施例3の中間省略の平面図であ
る。 1……基板、2……突板、2a……突板片、3……化粧板
本体、4……区画線、5……ワイピング塗装膜、7……
印刷膜
The drawings show Embodiments 1 to 3 of the present invention, in which FIG. 1 is a plan view of Embodiment 1, FIG. 2 is an enlarged sectional view of an intermediate omission along line II-II in FIG. The drawing is a plan view of the second embodiment with the middle omitted, and FIG. 4 is a plan view of the third embodiment with the middle omitted. 1 ... Substrate, 2 ... Veneer, 2a ... Veneer piece, 3 ... Decorative plate body, 4 ... Partition line, 5 ... Wiping coating film, 7 ...
Print film

───────────────────────────────────────────────────── フロントページの続き (72)発明者 片山 吉久 大阪府大阪市住之江区平林南2丁目10番60 号 永大産業株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Yoshihisa Katayama 2-10-60 Hirabayashi Minami, Suminoe-ku, Osaka City, Osaka Prefecture

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】基板の上面に多数の突板片からなる突板が
貼り付けられ、この突板の上面にワイピング塗装膜が突
板が見えなくならない範囲で形成され、前記所定の突板
片の上面のワイピング塗装膜上面に印刷膜が突板片が見
えなくならない範囲で形成され、突板の上面に所定の突
板片を画す区画線が形成されていることを特徴とする化
粧板。
1. A projecting plate composed of a number of projecting plate pieces is attached to an upper surface of a substrate, and a wiping coating film is formed on the upper surface of the projecting plate in a range where the projecting plate is not invisible. Wiping coating on the upper surface of the predetermined projecting plate piece. A decorative plate, characterized in that a printed film is formed on an upper surface of the film in a range in which the veneer piece is not invisible, and a demarcation line is formed on the upper surface of the veneer to demarcate a predetermined veneer piece.
【請求項2】前記突板の上面に全ての突板片を画す区画
線が形成されている請求項1記載の化粧板。
2. The decorative plate according to claim 1, wherein demarcation lines that define all of the protruding plate pieces are formed on the upper surface of the protruding plate.
【請求項3】前記印刷膜が模様印刷膜である請求項1記
載の化粧板。
3. The decorative board according to claim 1, wherein the printed film is a pattern printed film.
【請求項4】基板の上面に多数の突板片からなる突板を
貼り付ける工程と、突板の上面に突板が見えなくならな
い範囲でワイピング塗装を施す工程と、前記所定の突板
片の上面ワイピング塗装膜上面に突板片が見えなくなら
ない範囲で着色印刷を施す工程と、突板の上面に所定の
突板片を画す区画線を形成する工程とを有することを特
徴とする化粧板の製造方法。
4. A step of sticking a projecting plate composed of a number of projecting plate pieces on the upper surface of a substrate, a step of applying wiping coating on the upper surface of the projecting plate within a range in which the projecting plate cannot be seen, and an upper surface wiping coating film of the predetermined projecting plate piece. A method for manufacturing a decorative board, comprising: a step of performing colored printing within a range where the veneer plate pieces are not invisible on the upper surface; and a step of forming demarcation lines that demarcate predetermined veneer plate pieces on the upper surface of the veneer plate.
【請求項5】前記着色印刷が模様印刷である請求項4記
載の化粧板の製造方法。
5. The method for manufacturing a decorative board according to claim 4, wherein the colored printing is pattern printing.
JP63322792A 1988-12-20 1988-12-20 Decorative board and manufacturing method thereof Expired - Lifetime JPH0686103B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63322792A JPH0686103B2 (en) 1988-12-20 1988-12-20 Decorative board and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63322792A JPH0686103B2 (en) 1988-12-20 1988-12-20 Decorative board and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JPH02165949A JPH02165949A (en) 1990-06-26
JPH0686103B2 true JPH0686103B2 (en) 1994-11-02

Family

ID=18147681

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63322792A Expired - Lifetime JPH0686103B2 (en) 1988-12-20 1988-12-20 Decorative board and manufacturing method thereof

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Country Link
JP (1) JPH0686103B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109676778A (en) * 2018-12-29 2019-04-26 武汉建筑材料工业设计研究院有限公司 A kind of calcium silicate board, which is copied, takes testing production line

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57115342A (en) * 1981-01-08 1982-07-17 Dantani Plywood Co Manufacture of mosaic pattern decorative board
JPS61153178A (en) * 1984-12-27 1986-07-11 Dantani Plywood Co Ltd Production of decorative laminate stuck with sliced sheet

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57115342A (en) * 1981-01-08 1982-07-17 Dantani Plywood Co Manufacture of mosaic pattern decorative board
JPS61153178A (en) * 1984-12-27 1986-07-11 Dantani Plywood Co Ltd Production of decorative laminate stuck with sliced sheet

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109676778A (en) * 2018-12-29 2019-04-26 武汉建筑材料工业设计研究院有限公司 A kind of calcium silicate board, which is copied, takes testing production line

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