JPH04279243A - Powdery mold releasing agent for high pressure casting - Google Patents
Powdery mold releasing agent for high pressure castingInfo
- Publication number
- JPH04279243A JPH04279243A JP3067975A JP6797591A JPH04279243A JP H04279243 A JPH04279243 A JP H04279243A JP 3067975 A JP3067975 A JP 3067975A JP 6797591 A JP6797591 A JP 6797591A JP H04279243 A JPH04279243 A JP H04279243A
- Authority
- JP
- Japan
- Prior art keywords
- release agent
- pressure casting
- mold release
- high pressure
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005266 casting Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 24
- 150000002894 organic compounds Chemical class 0.000 claims abstract description 21
- 150000002484 inorganic compounds Chemical class 0.000 claims abstract description 17
- 229910010272 inorganic material Inorganic materials 0.000 claims abstract description 17
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 13
- 229910052751 metal Inorganic materials 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims abstract description 12
- 239000007787 solid Substances 0.000 claims abstract description 5
- 239000006082 mold release agent Substances 0.000 claims description 51
- 239000000843 powder Substances 0.000 claims description 19
- 239000008187 granular material Substances 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 8
- -1 polyethylene Polymers 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 claims description 6
- 239000000344 soap Substances 0.000 claims description 6
- 238000005242 forging Methods 0.000 claims description 4
- 239000000314 lubricant Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 229910052582 BN Inorganic materials 0.000 claims description 3
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 239000004793 Polystyrene Substances 0.000 claims description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229920000180 alkyd Polymers 0.000 claims description 3
- 229910052788 barium Inorganic materials 0.000 claims description 3
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 3
- 150000001639 boron compounds Chemical class 0.000 claims description 3
- 239000011575 calcium Substances 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 150000001732 carboxylic acid derivatives Chemical group 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 150000002222 fluorine compounds Chemical class 0.000 claims description 3
- 229910052744 lithium Inorganic materials 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 229910044991 metal oxide Inorganic materials 0.000 claims description 3
- 150000004706 metal oxides Chemical class 0.000 claims description 3
- 239000010445 mica Substances 0.000 claims description 3
- 229910052618 mica group Inorganic materials 0.000 claims description 3
- 239000005011 phenolic resin Substances 0.000 claims description 3
- 150000003018 phosphorus compounds Chemical class 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 229920002223 polystyrene Polymers 0.000 claims description 3
- 239000011591 potassium Substances 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 3
- 239000011734 sodium Substances 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- 150000003464 sulfur compounds Chemical class 0.000 claims description 3
- 239000000454 talc Substances 0.000 claims description 3
- 229910052623 talc Inorganic materials 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- 229920000178 Acrylic resin Polymers 0.000 claims description 2
- 239000004925 Acrylic resin Substances 0.000 claims description 2
- 229920002050 silicone resin Polymers 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- 230000007547 defect Effects 0.000 abstract description 5
- 238000011109 contamination Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000004065 wastewater treatment Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/02—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a non-macromolecular organic compound
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C3/00—Selection of compositions for coating the surfaces of moulds, cores, or patterns
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- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
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- C10M105/24—Carboxylic acids or their salts having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
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- C10M107/04—Polyethene
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- C10M107/06—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation containing propene
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- C10M2201/082—Inorganic acids or salts thereof containing nitrogen
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
- C10M2229/047—Siloxanes with specific structure containing alkylene oxide groups
- C10M2229/0475—Siloxanes with specific structure containing alkylene oxide groups used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
- C10M2229/048—Siloxanes with specific structure containing carboxyl groups
- C10M2229/0485—Siloxanes with specific structure containing carboxyl groups used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
- C10M2229/05—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
- C10M2229/05—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
- C10M2229/0505—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
- C10M2229/05—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
- C10M2229/051—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing halogen
- C10M2229/0515—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing halogen used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
- C10M2229/05—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
- C10M2229/052—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing nitrogen
- C10M2229/0525—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing nitrogen used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
- C10M2229/05—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
- C10M2229/053—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing sulfur
- C10M2229/0535—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing sulfur used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
- C10M2229/05—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
- C10M2229/054—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing phosphorus
- C10M2229/0545—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing phosphorus used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/02—Groups 1 or 11
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Mold Materials And Core Materials (AREA)
- Lubricants (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、溶湯鍛造を含む高圧鋳
造の作業において金型内面に吹付けて用いる離型剤に関
するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mold release agent used by spraying onto the inner surface of a mold in high-pressure casting operations including molten metal forging.
【0002】0002
【従来の技術】溶湯鍛造を含む高圧鋳造法は高精度の鋳
造品を連続して且つ大量に製造できるので、自動車や電
気機器等の各種部品の製造に多く利用されている。そし
てこの高圧鋳造法においては、成形型の金型と溶湯との
直接接触を避けて焼付を防止し製品の型離れを良くする
ために離型剤が用いられている。2. Description of the Related Art High-pressure casting methods, including molten metal forging, can produce high-precision cast products continuously and in large quantities, and are therefore widely used in the production of various parts for automobiles, electrical equipment, and the like. In this high-pressure casting method, a mold release agent is used to avoid direct contact between the mold of the mold and the molten metal to prevent seizure and improve the release of the product from the mold.
【0003】高圧鋳造用離型剤は一般に水溶性離型剤と
不水溶性離型剤とに大別される。そして不水溶性離型剤
は発煙、引火性の危険性が高く安全性に問題があるため
、水溶性離型剤が多用されている。水溶性離型剤は一般
に、水、鉱物油等の離型剤基材に、界面活性剤や極圧性
付与剤として用いられるシリコ―ンオイル、合成又は天
然のワックス、油脂類、脂肪酸エステル等が添加されて
なるものである。Mold release agents for high pressure casting are generally classified into water-soluble mold release agents and water-insoluble mold release agents. Since water-insoluble mold release agents have a high risk of smoke generation and flammability, and have safety problems, water-soluble mold release agents are often used. Water-soluble mold release agents generally include silicone oil used as a surfactant or extreme pressure imparting agent, synthetic or natural waxes, fats and oils, fatty acid esters, etc., added to a mold release agent base material such as water or mineral oil. It is something that has been done.
【0004】0004
【発明が解決しようとする問題点】ところで近年、高圧
鋳造技術の進歩に伴ってより高品質の製品をより作業性
良く得るための離型剤が要望されるようになってきた。
そして水溶性離型剤ではそのような要望を満足させられ
なくなってきた。即ち水溶性離型剤では、水溶性である
ために金型温度のコントロ―ルが困難であり、また水残
りに起因して製品内部に欠陥が生じる可能性が高いとい
う問題があった。更に使用後の水質汚濁防止のために廃
水処理を必要としそのための設備投資等の諸経費を必要
とするという問題があった。そこで新しい形態の離型剤
が強く望まれるようになってきた。[Problems to be Solved by the Invention] In recent years, with the advancement of high-pressure casting technology, there has been a demand for a mold release agent that can produce products of higher quality with better workability. Water-soluble mold release agents are no longer able to satisfy such demands. That is, with water-soluble mold release agents, since they are water-soluble, it is difficult to control the mold temperature, and there is a high possibility that defects will occur inside the product due to residual water. Furthermore, there is a problem in that wastewater treatment is required to prevent water pollution after use, which requires various expenses such as equipment investment. Therefore, a new type of mold release agent has been strongly desired.
【0005】本発明は以上のような点に鑑みて鋭意研究
し各種の系統的実験を行なった結果なされたもので、高
圧鋳造法においてより高品質の鋳造品をより作業性良く
且つ環境を悪化させることなく得るために用いられる高
圧鋳造用離型剤、即ち具体的には製品の焼付や内部欠陥
の発生を確実に防止でき、しかも製品の金型からの型離
れをより良好に行なわせることができ、また使用後に金
型内面や製品表面から取除き易く、更には使用中のガス
の発生が少なく、使用後に水質を汚染することのない高
圧鋳造用離型剤を提供することを目的とする。The present invention was made as a result of intensive research and various systematic experiments in view of the above-mentioned points, and it is possible to produce high-quality cast products using high-pressure casting methods with better workability while reducing environmental pollution. A mold release agent for high-pressure casting that is used to obtain a high-pressure casting without molding, that is, specifically, to reliably prevent product seizure and internal defects, and also to allow the product to release better from the mold. The purpose of the present invention is to provide a mold release agent for high-pressure casting that can be easily removed from the inner surface of a mold or product surface after use, generates less gas during use, and does not pollute water quality after use. do.
【0006】[0006]
【問題点を解決するための手段】本発明は、溶湯鍛造を
含む高圧鋳造の作業において金型内面に吹付けて用いる
高圧鋳造用離型剤において、固体で潤滑剤として用いら
れる無機化合物からなる粉末状又は顆粒状の離型剤基材
と、離型剤基材に付着性を付与する有機化合物とを混合
してなり、両者とも粉末状又は顆粒状の形態を有し、又
は離型剤基材が有機化合物により被覆された形態を有す
ることを特徴とする高圧鋳造用粉末離型剤である。[Means for Solving the Problems] The present invention provides a high-pressure casting mold release agent that is sprayed onto the inner surface of a mold in high-pressure casting operations including molten metal forging, and is made of an inorganic compound that is solid and used as a lubricant. A mixture of a powdery or granular mold release agent base material and an organic compound that imparts adhesion to the mold release agent base material, both of which have a powdery or granular form, or a mold release agent This is a powder mold release agent for high pressure casting, characterized in that the base material is coated with an organic compound.
【0007】本発明の最大の特徴は、離型剤基材が粉末
状又は顆粒状の形態を有することである。The greatest feature of the present invention is that the release agent base material has a powder or granule form.
【0008】そして有機化合物の無機化合物に対する含
有割合は0.1〜45重量%の範囲から選択するのが有
効である。0.1重量%より小さいと無機化合物の金型
内面に対する付着効果が充分には得られず、45重量%
より大きいとビルトアップが発生し、離型剤が金型内面
から取除きにくくなったり即ち離型効果が悪くなったり
製品の寸法精度が悪くなったりするからである。[0008] The content ratio of organic compounds to inorganic compounds is preferably selected from the range of 0.1 to 45% by weight. If it is less than 0.1% by weight, the adhesion effect of the inorganic compound to the inner surface of the mold cannot be obtained sufficiently;
If it is larger, build-up will occur, making it difficult to remove the mold release agent from the inner surface of the mold, resulting in poor mold release effects and poor dimensional accuracy of the product.
【0009】本発明で用い得る離型剤基材は、固体で潤
滑剤として用いられる無機化合物であれば特に制限はな
い。一般には窒化ホウ素、雲母、金属酸化物、窒化ケイ
素、硫黄化合物、弗化物、タルク、ホウ素化合物、リン
化合物が好ましく用いられるが、その他従来から離型剤
として用いられている公知の固体潤滑剤、例えば二硫化
モリブデン、グラファイト等も用いることができる。そ
してこれらの無機化合物は粉末状又は顆粒状の形態で、
その1種類のみが、又は2種類以上が組合せて用いられ
る。The mold release agent base material that can be used in the present invention is not particularly limited as long as it is a solid inorganic compound that can be used as a lubricant. In general, boron nitride, mica, metal oxides, silicon nitride, sulfur compounds, fluorides, talc, boron compounds, and phosphorus compounds are preferably used, but other known solid lubricants conventionally used as mold release agents, For example, molybdenum disulfide, graphite, etc. can also be used. And these inorganic compounds are in powdered or granular form,
Only one type thereof or two or more types may be used in combination.
【0010】また本発明で用い得る有機化合物は、上述
のような無機化合物に付着性、接着性を付与する性質を
有するものであれば、特に制限はない。一般には金属石
鹸や高分子化合物が好ましく用いられる。金属石鹸とし
てはカルボン酸骨格にナトリウム、カルシウム、バリウ
ム、リチウム、カリウム、マグネシウム、又は亜鉛を付
加したものが、また高分子化合物としてはポリエチレン
、ポリプロピレン、エポキシ樹脂、ケイ素樹脂、フェノ
―ル樹脂、アクリル樹脂、アルキッド樹脂、又はポリス
チレンが特に好ましく用いられる。そしてこれらの有機
化合物は、粉末状又は顆粒状の形態で離型剤基材と混合
され、又は加熱溶融された状態で離型剤基材と混合され
る。従って本発明の離型剤は、離型剤基材と有機化合物
の両方が粉末状又は顆粒状の形態を有し、又は粉末状又
は顆粒状の離型剤基材が有機化合物により被覆された形
態を有することとなる。なお有機化合物は、上述した化
合物の1種類のみが、又は2種類以上が組合せて用いら
れる。金属石鹸と高分子化合物とを組合せて用いてもよ
い。The organic compound that can be used in the present invention is not particularly limited as long as it has the property of imparting adhesion and adhesion to the above-mentioned inorganic compounds. In general, metal soaps and polymer compounds are preferably used. Metal soaps include those with sodium, calcium, barium, lithium, potassium, magnesium, or zinc added to a carboxylic acid skeleton, and polymer compounds include polyethylene, polypropylene, epoxy resin, silicon resin, phenol resin, and acrylic. Resins, alkyd resins, or polystyrene are particularly preferably used. These organic compounds are mixed with the mold release agent base material in powder or granule form, or mixed with the mold release agent base material in a heated and molten state. Therefore, in the mold release agent of the present invention, both the mold release agent base material and the organic compound have a powdery or granular form, or the powdery or granular mold release agent base material is coated with an organic compound. It will have a form. As the organic compound, only one type of the above-mentioned compounds or a combination of two or more types may be used. A metal soap and a polymer compound may be used in combination.
【0011】[0011]
【作用】本発明の高圧鋳造用粉末離型剤は少なくとも離
型剤基材が粉末状又は顆粒状の形態を有しているので、
離型剤が付着された金型内面の部分では製品と金型内面
とが確実に少なくとも離型剤基材の粉末又は顆粒の粒子
径だけ隔てられることとなる。従って離型剤が金型内面
にまんべんなく付着されることにより、製品と金型内面
とが直接に接触することによる焼付は確実に防止される
。また本発明の離型剤は有機化合物と無機化合物とから
なり水分を含有してはいないので、製品内部に水残りに
起因する欠陥が発生することもない。従って製品の品質
は向上することとなる。[Operation] In the powder mold release agent for high pressure casting of the present invention, at least the mold release agent base material has a powder or granule form.
In the part of the inner surface of the mold to which the release agent is attached, the product and the inner surface of the mold are reliably separated by at least the particle diameter of the powder or granules of the release agent base material. Therefore, by uniformly applying the mold release agent to the inner surface of the mold, seizure caused by direct contact between the product and the inner surface of the mold can be reliably prevented. Furthermore, since the mold release agent of the present invention is composed of an organic compound and an inorganic compound and does not contain water, defects due to water remaining inside the product will not occur. Therefore, the quality of the product will be improved.
【0012】また本発明の離型剤は少なくとも離型剤基
材が粉末状又は顆粒状の形態を有し、水分を含有しては
いないので、金型内面と製品との間で働く張力は弱い。
従って製品の金型からの取出しは容易となる。しかも金
型内面及び製品表面から容易に取除かれる。[0012] Furthermore, in the mold release agent of the present invention, at least the base material of the mold release agent has a powder or granule form and does not contain water, so the tension acting between the inner surface of the mold and the product is small. weak. Therefore, the product can be easily removed from the mold. Moreover, it can be easily removed from the inner surface of the mold and the surface of the product.
【0013】更に本発明の離型剤は少なくとも離型剤基
材が粉末状又は顆粒状の形態を有しているので、高圧鋳
造中に熱が加わっても反応しにくくガスを殆んど発生し
ない。また水溶性離型剤のように使用後に水質を汚染す
ることもない。従って作業場の環境を悪化させることは
なく、また廃水処理のための経費が不要となり安価に用
いられることとなる。Furthermore, in the mold release agent of the present invention, at least the base material of the mold release agent has a powder or granule form, so it is difficult to react even when heat is applied during high-pressure casting, and almost no gas is generated. do not. Also, unlike water-soluble mold release agents, it does not pollute water quality after use. Therefore, the environment in the workplace is not deteriorated, and there is no need to spend money on wastewater treatment, so it can be used at low cost.
【0014】[0014]
【発明の効果】本発明によれば無機化合物からなる離型
剤基材と有機化合物との混合物からなる高圧鋳造用離型
剤を、少なくとも離型剤基材が粉末状又は顆粒状の形態
を有するものとしたので、高圧鋳造法により得られる例
えばアルミニウム合金や亜鉛合金等の鋳造品の焼付や内
部の欠陥発生を確実に防止してその品質を向上させるこ
とができ、しかも高圧鋳造法による鋳造をより作業性良
く行なわせることができ、更には使用中及び使用後にお
ける環境の悪化を充分に防止することができる。特に有
機化合物の無機化合物に対する含有割合を0.1〜45
重量%の範囲とすることにより、得られる鋳造品の品質
をより良好なものにすることができる。更に無機化合物
として、窒化ホウ素、雲母、金属酸化物、窒化ケイ素、
硫黄化合物、弗化物、タルク、ホウ素化合物、リン化合
物を、また有機化合物として、カルボン酸骨格にナトリ
ウム、カルシウム、バリウム、リチウム、カリウム、マ
グネシウム、又は亜鉛を付加してなる金属石鹸や、ポリ
エチレン、ポリプロピレン、エポキシ樹脂、ケイ素樹脂
、フェノ―ル樹脂、アクリル樹脂、アルキッド樹脂、又
はポリスチレンの高分子化合物を用いることにより上記
効果をより良好に発揮することができる。そして上記の
無機化合物、有機化合物の内、それぞれ2種類以上のも
のを組合せて用いることにより、各高圧鋳造作業におい
てより最適に用い得る離型剤を得ることができる。Effects of the Invention According to the present invention, a mold release agent for high-pressure casting consisting of a mixture of a mold release agent base material made of an inorganic compound and an organic compound can be used, at least when the mold release agent base material is in the form of powder or granules. This makes it possible to improve the quality of cast products such as aluminum alloys and zinc alloys obtained by high-pressure casting by reliably preventing seizure and internal defects. can be carried out with better workability, and furthermore, deterioration of the environment during and after use can be sufficiently prevented. In particular, the content ratio of organic compounds to inorganic compounds should be 0.1 to 45.
By adjusting the weight percentage within this range, the quality of the resulting cast product can be improved. Furthermore, as inorganic compounds, boron nitride, mica, metal oxides, silicon nitride,
Metal soaps made by adding sodium, calcium, barium, lithium, potassium, magnesium, or zinc to a carboxylic acid skeleton using sulfur compounds, fluorides, talc, boron compounds, phosphorus compounds, or organic compounds, polyethylene, polypropylene By using a polymer compound such as , epoxy resin, silicone resin, phenol resin, acrylic resin, alkyd resin, or polystyrene, the above effects can be better exhibited. By using a combination of two or more of the above-mentioned inorganic compounds and organic compounds, it is possible to obtain a mold release agent that can be used more optimally in each high-pressure casting operation.
【0015】[0015]
【実施例】以下、本発明の実施例を示すが、本発明はこ
れに限定されるものではない。次に示す(A)〜(F)
の離型剤を得、これらの離型剤を用いて高圧鋳造法によ
る鋳造の試験を行ない、[表]に示す各項目について比
較検討した。本発明の例である(A)〜(C)の混合物
としては、用いる有機化合物を粉末状又は顆粒状の形態
で無機化合物に混合したものと、加熱溶融した状態で無
機化合物に混合したものとの両方を得、それぞれについ
て検討したが、結果は両者とも同じであった。なお(A
)〜(F)の離型剤において用いる各化合物は市販のも
のである。[Examples] Examples of the present invention will be shown below, but the present invention is not limited thereto. The following (A) to (F)
A mold release agent was obtained, and a casting test was conducted using a high pressure casting method using these mold release agents, and each item shown in the table was compared and studied. The mixtures (A) to (C), which are examples of the present invention, include those in which the organic compound used is mixed with an inorganic compound in the form of a powder or granules, and one in which the organic compound is mixed with an inorganic compound in a heated and molten state. We obtained both and examined each, but the results were the same for both. Furthermore, (A
) to (F) are commercially available compounds.
Claims (6)
型内面に吹付けて用いる高圧鋳造用離型剤において、固
体で潤滑剤として用いられる無機化合物からなる粉末状
又は顆粒状の離型剤基材と、離型剤基材に付着性を付与
する有機化合物とを混合してなり、両者とも粉末状又は
顆粒状の形態を有し、又は離型剤基材が有機化合物によ
り被覆された形態を有することを特徴とする高圧鋳造用
粉末離型剤。Claim 1: A mold release agent for high pressure casting used by spraying on the inner surface of a mold in high pressure casting operations including molten metal forging, a powder or granular mold release agent made of a solid inorganic compound used as a lubricant. A mixture of a base material and an organic compound that imparts adhesion to the release agent base material, both of which are in the form of powder or granules, or the release agent base material is coated with an organic compound. A powder mold release agent for high-pressure casting, characterized in that it has a shape.
45重量%の割合で含有した請求項1記載の高圧鋳造用
粉末離型剤。Claim 2: The organic compound is 0.1 to inorganic compound.
The powder mold release agent for high pressure casting according to claim 1, containing the powder in a proportion of 45% by weight.
金属酸化物、窒化ケイ素、硫黄化合物、弗化物、タルク
、ホウ素化合物、リン化合物のうち、1種類以上が用い
られる請求項1又は2記載の高圧鋳造用粉末離型剤。3. Inorganic compounds include boron nitride, mica,
The powder mold release agent for high-pressure casting according to claim 1 or 2, wherein one or more of metal oxides, silicon nitride, sulfur compounds, fluorides, talc, boron compounds, and phosphorus compounds is used.
や複数種類の高分子化合物のうち、1種類以上が用いら
れる請求項1ないし3のいずれかに記載の高圧鋳造用粉
末離型剤。4. The powder mold release agent for high pressure casting according to claim 1, wherein the organic compound is one or more of a plurality of metal soaps and a plurality of polymer compounds.
、カルシウム、バリウム、リチウム、カリウム、マグネ
シウム、又は亜鉛を付加したものである請求項4記載の
高圧鋳造用粉末離型剤。5. The powder mold release agent for high pressure casting according to claim 4, wherein the metal soap has sodium, calcium, barium, lithium, potassium, magnesium, or zinc added to a carboxylic acid skeleton.
ピレン、エポキシ樹脂、ケイ素樹脂、フェノ―ル樹脂、
アクリル樹脂、アルキッド樹脂、又はポリスチレンであ
る請求項4又は5記載の高圧鋳造用粉末離型剤。6. The polymer compound is polyethylene, polypropylene, epoxy resin, silicone resin, phenol resin,
The powder mold release agent for high pressure casting according to claim 4 or 5, which is an acrylic resin, an alkyd resin, or a polystyrene.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3067975A JPH0759345B2 (en) | 1991-03-06 | 1991-03-06 | Powder mold release agent for high pressure casting |
CA002041502A CA2041502A1 (en) | 1991-03-06 | 1991-04-30 | Squeeze casting powdery mold releasing agent |
DE4116259A DE4116259A1 (en) | 1991-03-06 | 1991-05-17 | POWDER-MOLDED MOLD RELEASE AGENT FOR A PRESS MOLDING PROCESS |
KR1019910008263A KR940009798B1 (en) | 1991-03-06 | 1991-05-22 | Method for squeeze casting powdery mold releasing agent |
GB9111499A GB2253410A (en) | 1991-03-06 | 1991-05-29 | Squeeze casting powdery mold releasing agent |
US07/915,763 US5279750A (en) | 1991-03-06 | 1992-07-21 | Method for squeeze casting powdery mold releasing agent |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3067975A JPH0759345B2 (en) | 1991-03-06 | 1991-03-06 | Powder mold release agent for high pressure casting |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04279243A true JPH04279243A (en) | 1992-10-05 |
JPH0759345B2 JPH0759345B2 (en) | 1995-06-28 |
Family
ID=13360501
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3067975A Expired - Lifetime JPH0759345B2 (en) | 1991-03-06 | 1991-03-06 | Powder mold release agent for high pressure casting |
Country Status (5)
Country | Link |
---|---|
JP (1) | JPH0759345B2 (en) |
KR (1) | KR940009798B1 (en) |
CA (1) | CA2041502A1 (en) |
DE (1) | DE4116259A1 (en) |
GB (1) | GB2253410A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06346075A (en) * | 1993-06-04 | 1994-12-20 | Hanano Shoji Kk | Powdery releasing agent for molten metal forging |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4452310B2 (en) * | 2008-06-13 | 2010-04-21 | 新日本製鐵株式会社 | Casting method and casting mold of iron-based alloy in semi-molten or semi-solid state |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB120255A (en) * | 1917-10-31 | 1918-10-31 | Thomas William Staine Hutchins | Improvements relating to the Manufacture of Carbon Blocks. |
GB318740A (en) * | 1928-08-27 | 1929-09-12 | Lajos Dorogi | Improvements in or relating to templates for the manufacture of articles from sheet rubber |
GB334857A (en) * | 1929-06-05 | 1930-09-05 | Kelly Graphite Mills Inc | Improvements in or relating to parting compounds for foundry moulds |
GB676408A (en) * | 1950-11-20 | 1952-07-23 | Buttress & Mcclellan Inc | Method of constructing concrete building elements |
US2937406A (en) * | 1959-03-20 | 1960-05-24 | Goodyear Tire & Rubber | Fluid pressure core |
GB1193645A (en) * | 1966-08-05 | 1970-06-03 | Francis Guy Sydenham English | Improvements in or relating to Wet-Table Coatings. |
US3615071A (en) * | 1969-04-16 | 1971-10-26 | Dow Corning | Flexible mold |
GB1362881A (en) * | 1971-06-22 | 1974-08-07 | Scott Bader Co | Gel coats for moulds |
DE2328337C3 (en) * | 1973-06-04 | 1978-01-19 | Wacker Chemie Gmbh | PROCESS FOR PRODUCING SHAPED BODIES AND COATING FROM BUILDING MATERIALS ON THE BASIS OF INORGANIC BINDERS |
GB2003923B (en) * | 1977-09-07 | 1982-03-10 | Foseco Int | Metal working lubricants |
JPH069730B2 (en) * | 1989-01-13 | 1994-02-09 | 花野商事株式会社 | Powder mold release agent for die casting |
-
1991
- 1991-03-06 JP JP3067975A patent/JPH0759345B2/en not_active Expired - Lifetime
- 1991-04-30 CA CA002041502A patent/CA2041502A1/en not_active Abandoned
- 1991-05-17 DE DE4116259A patent/DE4116259A1/en not_active Ceased
- 1991-05-22 KR KR1019910008263A patent/KR940009798B1/en not_active IP Right Cessation
- 1991-05-29 GB GB9111499A patent/GB2253410A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06346075A (en) * | 1993-06-04 | 1994-12-20 | Hanano Shoji Kk | Powdery releasing agent for molten metal forging |
CN1053408C (en) * | 1993-06-04 | 2000-06-14 | 花野商事株式会社 | Powder release agent for melting metal forging |
Also Published As
Publication number | Publication date |
---|---|
GB9111499D0 (en) | 1991-07-17 |
CA2041502A1 (en) | 1992-09-07 |
GB2253410A (en) | 1992-09-09 |
KR940009798B1 (en) | 1994-10-17 |
DE4116259A1 (en) | 1992-09-10 |
JPH0759345B2 (en) | 1995-06-28 |
KR920017741A (en) | 1992-10-21 |
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