GB2253410A - Squeeze casting powdery mold releasing agent - Google Patents

Squeeze casting powdery mold releasing agent Download PDF

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Publication number
GB2253410A
GB2253410A GB9111499A GB9111499A GB2253410A GB 2253410 A GB2253410 A GB 2253410A GB 9111499 A GB9111499 A GB 9111499A GB 9111499 A GB9111499 A GB 9111499A GB 2253410 A GB2253410 A GB 2253410A
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United Kingdom
Prior art keywords
mold releasing
releasing agent
compound
base material
agent according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
GB9111499A
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GB9111499D0 (en
Inventor
Takashi Hanano
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hanano Commercial Co
Original Assignee
Hanano Commercial Co
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Publication date
Application filed by Hanano Commercial Co filed Critical Hanano Commercial Co
Publication of GB9111499D0 publication Critical patent/GB9111499D0/en
Publication of GB2253410A publication Critical patent/GB2253410A/en
Withdrawn legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
    • C10M111/02—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a non-macromolecular organic compound
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C3/00—Selection of compositions for coating the surfaces of moulds, cores, or patterns
    • C—CHEMISTRY; METALLURGY
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    • C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/22—Carboxylic acids or their salts
    • C10M105/24—Carboxylic acids or their salts having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
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    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
    • C10M2229/04—Siloxanes with specific structure
    • C10M2229/05—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
    • C10M2229/054—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing phosphorus
    • C10M2229/0545—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon containing phosphorus used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00—Metal present as such or in compounds
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00—Metal present as such or in compounds
    • C10N2010/02—Groups 1 or 11
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00—Metal present as such or in compounds
    • C10N2010/04—Groups 2 or 12
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/20—Metal working

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  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Mold Materials And Core Materials (AREA)
  • Lubricants (AREA)

Abstract

A squeeze casting mold releasing agent comprising a mixture of a mold releasing base material, which is an inorganic compound, with an organic compound, at least the mold releasing base material being of powdery or granulated form. This mold releasing agent allows production of castings of high quality, with good workability and without adversely affecting environmental situations.

Description

2- 5-, 1 -, 1 SQUEEZE CASTING POWDERY MOLD RELEASING AGENT This invention
relates to a mold releasing agent which, in use, is sprayed onto an inner surface of a molding die for squeeze casting which includes a forging cast.
A squeeze casting method which includes a forging cast is utilised widely in the manufacture of, for example, various parts for automobile and electrical equipment, because cast parts of high precision can be manufactured continuously and in large quantities by this method. In this squeeze casting method, a mold releasing agent is used in order to prevent the molding die from directly contacting the molten metal to be molded. This serves to avoid seizure and improve release of the molded product from the mold or die.
Squeeze casting mold releasing agents are generally classified into two principal groups: water soluble agents and water insoluble agents. Amongst these agents, there are problems associated with water insoluble mold releasing agents as regards safety due to their tendancy to be flammable and to smoke. Thus, water soluble mold releasing agents are frequently used. Water soluble mold releasing agents are generally composed of mold releasing base materials such as water, mineral oil etc., to which silicon oil, synthetic or natural wax, fats and oils, fatty acid ester etc. are added, for use as surface active agents or extreme pressure agents.
As a result of progress in the field of squeeze casting technology in recent years, there has developed an increasing demand for a mold releasing agent for the manufacture of products of high quality with better workability. However, it has proved difficult to satisfy this demand using a water soluble mold releasing agent. In this respect, water soluble mold releasing agents have disadvantages in that control of die temperature has been difficult due to the water solubility of the agent and there has also been an increased likelihood of defects being present inside the molded product due to water remaining therein. Further, there is the problem that liquid-waste treatment is now required to prevent water pollution, thus resulting in increasing cost of plant and equipment. Therefore, there is a need for a new type of mold releasing agent.
This invention has been made on the basis of detailed studies and systematic experiments in due consideration of the foregoing situations. An object of this invention is to provide a squeeze casting mold releasing agent such that cast products of higher quality and improved workability may be obtained, without worsening environmental conditions. More particularly, the invention aims to provide a mold releasing agent which can reduce the likelihood of seizure of the molded product and the occurrence of inside defects, which can improve die-releasing ability of molded products from dies, which can be readily removed from inside of the die and from the product surface after use, and further which does not cause generation of gas during casting or pollution of water after casting.
According to the invention there is provided a squeeze casting mold releasing agent for spray application onto an inner surface of a molding die which comprises a mixture of a powdery or granulated mold releasing base material which is an inorganic compound as a lubricant in solid form with an organic compound imparting an adhesive property to the mold releasing base material, wherein either both compounds are in powdery or granulated form, or the mold releasing base material is coated with the organic compound.
It is a particular feature of this invention that the mold releasing base material is of powdery or granulated form.
It is effective to select an organic compound in an amount of, in relation to inorganic compound, from 0.1 up to 45 weight percent. This amount is preferred because the adhesive effect of the inorganic compound to metal mold insides is not so satisfactory when the content is less than 0.1 weight percent. Conversely, build-up occurs so that there is difficulty in removing the mold releasing agent from the metal mold insides, i.e. a decrease in mold releasing efficiency or a worsening of dimensional accuracy of the molded product when the content is larger than 45 weight percent.
There is no limitation as regards mold releasing base materials for use in the present invention, provided that they comprise a solid inorganic compound as a lubricant.
Generally, any of the following: a boron nitride, mica, metal oxide, silicon nitride, sulfur compound, fluoride, talc, boron compound and/or a phosphorus compound, are preferred. However, other well known solid lubricants, which have conventionally been used as mold releasing agents may be used, such as molybdenum disulfide, graphite etc. All these inorganic compounds have powdery or granulated form, and either one substance is used or two or more substances of those just mentioned may be used in combination.
Further, there is no special limitation as regards the organic compounds suitable for use in the present invention, provided they have characteristics of imparting adhesive and bonding properties to the foregoing inorganic compounds. Gernerally, metal soaps or high molecular weight/polymer compounds are preferred. Carboxylic acid salts with sodium, calcium, barium, lithium, potassium, magnesium or zinc may be used as suitable metal soaps. Polyethylene, polypropylene, epoxy resin, silicon resin, phenol resin, acrylate resin, alkyd resin or polystyrene may be used as suitable high molecular weight/polymeric compounds. These organic compounds are either mixed with a mold releasing base material when in a powdery or granulated form or, alternatively, are mixed with the base material when in a heated molten state. Accordingly, in a mold releasing agent according to the present invention, either both the mold releasing base material and the organic compound are in a powdery or granulated form, or the powdery or granulated mold releasing base material is coated with the organic compound.
The above-mentioned organic compounds may be used either alone or in combination. Suitably a combination of a metal soap with a high molecular compound may be used.
In a squeeze casting powdery mold releasing agent according to the present invention, the mold releasing base material, at least, is in a powdery or granulated form so that the product is separated from the metal mold's inner surface by at least one particle diameter of the mold releasing base material, where the mold releasing agent adheres to the mold surface. The mold releasing agent adheres uniformly to the whole metal mold inside surface so that seizure caused by direct contact of the product with the metal mold inside surface can substantially be avoided. Further, since the mold releasing agent according to this invention comprises an organic compound and an inorganic compound and does not include water, defects due to water remaining on the product inside surface do not arise. Accordingly, the quality of the product can be improved as compared with the prior art.
Moreover, in a mold releasing agent according to the present invention, the mold releasing base material in its powdery or granulated form has minimal water content so that adhesion between the metal mold inside surface and the product is weak. Therefore, the product is readily released from the metal mold. Furthermore, the mold releasing agent can be readily removed both from the metal mold inside surface and from the product surface.
In addition, in a mold releasing agent of this invention, since the mold relasing base material is of powdery or granulated form, the material is substantially inert and scarcely generates gas even if it is subjected to heat during squeeze casting. Furthermore, this agent does not cause water pollution after casting which is encountered with water soluble mold releasing agents. Therefore, the likelihood of causing damage to the environment can be reduced and the expense of liquid-waste treatment may be avoided since such treatment is unnecessary.
In this invention the squeeze casting mold releasing agent, comprising a mixture of mold releasing base material (which is an inorganic compound) with an organic compound, at least the mold releasing base material is in a powdery or granulated form. Therefore, castings, such as aluminium alloys and zinc alloys etc. produced by various methods can be prevented from seizure and internal defects, to improve the quality of casting. Also, casting can be carried out with improved workability; and detrimental effects on the environment may be reduced. Most especially, the quality of obtained castings can be improved by employing the organic compound in relation to the inorganic compound in the range of 0.1 to 45 weight percent.
Further, the above-mentioned effect can be particularly enhanced by employing a boron nitride, mica, metal oxide, silicon nitride, sulfur compound, fluoride, talc, boron compound and/or phosphorus compound as the inorganic compound; and by employing a metal soap comprising a carboxylic acid salt with sodium, calcium, barium, lithium, potassium, magnesium or zinc, or a high molecular weight or polymer compound such as polyethylene, polypropylene, epoxy resin, silicon resin, phenol resin, acrylate resin, alkyd resin or polystyrene as the organic compound. Mold releasing agents most suitable for die-casting may be obtained by using two or more kinds of the foregoing inorganic compounds with two or - 6 more organic compounds in combination.
Embodiments of the present invention will be described below, but the invention is not limited to these embodiments.
The following mold releasing agents (A) through (F) were prepared. Casting tests based on the squeeze casting method were carried out by using these mold releasing agents, and items listed in the table were compared and examined.
Two kinds of mixtures were prepared, firstly, a mixture of an organic compound with an inorganic compound both in powdery or granulated form, and, secondly, a mixture wherein the organic compound is mixed with the inorganic compound in a heated molten state, for the embodiments (A) through (C) of the present invention.
The two kinds of mixtures were examined and results obtained were the same for the both mixtures. Incidentally, compounds as used for the mold releasing agents (A) through (F) are those available in the market.
(A) First embodiment comprising a mixture of 95 parts of boron nitride (average particle size: 1 to 5 microns) and 5 parts of calcium stearate (B) Second embodiment comprising a mixture of 20 parts of boron nitride, 75 parts of mica and 5 parts of polyethylene (C) Third embodiment comprising a mixture of 50 parts of boron nitride, 45 parts of silicon nitride, 3 parts of barium stearate and 2 parts of polypropylene (D) Boron nitride only (comparison embodiment 1) (E) Water soluble mold releasing agent containing, as major components, wax and silicon oil at a ratio of 1:80 (comparison embodiment 2) (F) Water soluble mold releasing agent on the market comprising wax, silicon oil arid graphite (comparison embodiment 3) [TABLE] (A) (B) (C) (D) (E) (F) Adhesion to metal mold 0 @ X 0 0 Effect for preventing @ @ 0 0 seizure Effect for preventing de- @ @ @ fects in product inside Effect for preventing worsening of field envir- @ @ @ X onment due to generation of smoke and steam x: n,:)ne -: Measurement impossible small, o: Intermediate, @: Large

Claims (8)

1. A squeeze casting mold releasing agent, for spray application onto an inner surface of a molding die, comprising an inorganic compound as a mold releasing base material and an organic compound which imparts adhesive property to the mold releasing base material, at least the mold releasing base material being in powdered or granulated form.
2. A mold releasing agent according to Claim 1 wherein both the inorganic base material and the organic compound are in powdered or granulated form.
3. A mold releasing agent according to Claim 1 wherein the inorganic base material is coated with the organic compound.
4. A mold releasing agent according to any one of claims 1 to 3 which contains the organic compound at a content of 0.1 to 45 weight percent in relation to the inorganic compound.
5. A mold releasing agent according to any preceding claim wherein the inorganic compound is one or more of a boron nitride, a silicon nitride, mica, a metal oxide, a sulfur compound, a fluoride, talc, a boron compound and a phosphorus compound.
6. A mold releasing agent according to any preceding claim wherein the organic compound comprises at least one metal soap and/or high molecular weight/polymeric compound.
7. A mold releasing agent according to claim 6, wherein the metal soap comprises a carboxylic acid salt of sodium, calcium, barium, lithium, potassium, magnesium or zinc.
8. A mold releasing agent according to claim 6 wherein the high molecular compound comprises polyethlene, polpropylene, epoxy resin, silicon resin, phenol resin, acrylate resin, alkyd resin or polystyrene.
GB9111499A 1991-03-06 1991-05-29 Squeeze casting powdery mold releasing agent Withdrawn GB2253410A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3067975A JPH0759345B2 (en) 1991-03-06 1991-03-06 Powder mold release agent for high pressure casting

Publications (2)

Publication Number Publication Date
GB9111499D0 GB9111499D0 (en) 1991-07-17
GB2253410A true GB2253410A (en) 1992-09-09

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JP (1) JPH0759345B2 (en)
KR (1) KR940009798B1 (en)
CA (1) CA2041502A1 (en)
DE (1) DE4116259A1 (en)
GB (1) GB2253410A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2301689A4 (en) * 2008-06-13 2017-04-19 Nippon Steel & Sumitomo Metal Corporation Method of casting iron-based alloy in semi-melted or semi-hardened state and mold for casting

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06346075A (en) * 1993-06-04 1994-12-20 Hanano Shoji Kk Powdery releasing agent for molten metal forging

Citations (11)

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Publication number Priority date Publication date Assignee Title
GB120255A (en) * 1917-10-31 1918-10-31 Thomas William Staine Hutchins Improvements relating to the Manufacture of Carbon Blocks.
GB318740A (en) * 1928-08-27 1929-09-12 Lajos Dorogi Improvements in or relating to templates for the manufacture of articles from sheet rubber
GB334857A (en) * 1929-06-05 1930-09-05 Kelly Graphite Mills Inc Improvements in or relating to parting compounds for foundry moulds
GB676408A (en) * 1950-11-20 1952-07-23 Buttress & Mcclellan Inc Method of constructing concrete building elements
GB877398A (en) * 1959-03-20 1961-09-13 Goodyear Tire & Rubber Fluid pressure core for moulding hollow articles
GB1193645A (en) * 1966-08-05 1970-06-03 Francis Guy Sydenham English Improvements in or relating to Wet-Table Coatings.
GB1248706A (en) * 1969-04-16 1971-10-06 Dow Corning Improved flexible mould and method of forming a shaped article
GB1362881A (en) * 1971-06-22 1974-08-07 Scott Bader Co Gel coats for moulds
GB1465774A (en) * 1973-06-04 1977-03-02 Wacker Chemie Gmbh Manufacture of mouldings and coatings of inorganic building materials
GB2003923A (en) * 1977-09-07 1979-03-21 Foseco Int Metal working lubricants
GB2227022A (en) * 1989-01-13 1990-07-18 Hanano Commercial Co Ltd Die-casting powdery mould releasing agent

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB120255A (en) * 1917-10-31 1918-10-31 Thomas William Staine Hutchins Improvements relating to the Manufacture of Carbon Blocks.
GB318740A (en) * 1928-08-27 1929-09-12 Lajos Dorogi Improvements in or relating to templates for the manufacture of articles from sheet rubber
GB334857A (en) * 1929-06-05 1930-09-05 Kelly Graphite Mills Inc Improvements in or relating to parting compounds for foundry moulds
GB676408A (en) * 1950-11-20 1952-07-23 Buttress & Mcclellan Inc Method of constructing concrete building elements
GB877398A (en) * 1959-03-20 1961-09-13 Goodyear Tire & Rubber Fluid pressure core for moulding hollow articles
GB1193645A (en) * 1966-08-05 1970-06-03 Francis Guy Sydenham English Improvements in or relating to Wet-Table Coatings.
GB1248706A (en) * 1969-04-16 1971-10-06 Dow Corning Improved flexible mould and method of forming a shaped article
GB1362881A (en) * 1971-06-22 1974-08-07 Scott Bader Co Gel coats for moulds
GB1465774A (en) * 1973-06-04 1977-03-02 Wacker Chemie Gmbh Manufacture of mouldings and coatings of inorganic building materials
GB2003923A (en) * 1977-09-07 1979-03-21 Foseco Int Metal working lubricants
GB2227022A (en) * 1989-01-13 1990-07-18 Hanano Commercial Co Ltd Die-casting powdery mould releasing agent

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2301689A4 (en) * 2008-06-13 2017-04-19 Nippon Steel & Sumitomo Metal Corporation Method of casting iron-based alloy in semi-melted or semi-hardened state and mold for casting

Also Published As

Publication number Publication date
GB9111499D0 (en) 1991-07-17
JPH0759345B2 (en) 1995-06-28
CA2041502A1 (en) 1992-09-07
DE4116259A1 (en) 1992-09-10
KR940009798B1 (en) 1994-10-17
KR920017741A (en) 1992-10-21
JPH04279243A (en) 1992-10-05

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