JP7564334B2 - 装置診断システム、装置診断装置、半導体装置製造システムおよび装置診断方法 - Google Patents

装置診断システム、装置診断装置、半導体装置製造システムおよび装置診断方法 Download PDF

Info

Publication number
JP7564334B2
JP7564334B2 JP2023512213A JP2023512213A JP7564334B2 JP 7564334 B2 JP7564334 B2 JP 7564334B2 JP 2023512213 A JP2023512213 A JP 2023512213A JP 2023512213 A JP2023512213 A JP 2023512213A JP 7564334 B2 JP7564334 B2 JP 7564334B2
Authority
JP
Japan
Prior art keywords
equipment
semiconductor manufacturing
algorithm
health index
data
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2023512213A
Other languages
English (en)
Japanese (ja)
Other versions
JPWO2023181265A1 (https=
Inventor
南菜子 玉利
誠浩 角屋
昭 鹿子嶋
聖 松倉
裕治 長谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi High Tech Corp
Original Assignee
Hitachi High Tech Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi High Tech Corp filed Critical Hitachi High Tech Corp
Publication of JPWO2023181265A1 publication Critical patent/JPWO2023181265A1/ja
Application granted granted Critical
Publication of JP7564334B2 publication Critical patent/JP7564334B2/ja
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Program-control systems
    • G05B19/02Program-control systems electric
    • G05B19/04Program control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/048Monitoring; Safety
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/024Quantitative history assessment, e.g. mathematical relationships between available data; Functions therefor; Principal component analysis [PCA]; Partial least square [PLS]; Statistical classifiers, e.g. Bayesian networks, linear regression or correlation analysis; Neural networks
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0283Predictive maintenance, e.g. involving the monitoring of a system and, based on the monitoring results, taking decisions on the maintenance schedule of the monitored system; Estimating remaining useful life [RUL]
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N20/00Machine learning
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/10Services
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P14/00Formation of materials, e.g. in the shape of layers or pillars
    • H10P14/60Formation of materials, e.g. in the shape of layers or pillars of insulating materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P50/00Etching of wafers, substrates or parts of devices
    • H10P50/20Dry etching; Plasma etching; Reactive-ion etching
    • H10P50/24Dry etching; Plasma etching; Reactive-ion etching of semiconductor materials
    • H10P50/242Dry etching; Plasma etching; Reactive-ion etching of semiconductor materials of Group IV materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/06Apparatus for monitoring, sorting, marking, testing or measuring
    • H10P72/0604Process monitoring, e.g. flow or thickness monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/45Nc applications
    • G05B2219/45031Manufacturing semiconductor wafers

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Artificial Intelligence (AREA)
  • Evolutionary Computation (AREA)
  • Mathematical Physics (AREA)
  • Business, Economics & Management (AREA)
  • Theoretical Computer Science (AREA)
  • Tourism & Hospitality (AREA)
  • Software Systems (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Medical Informatics (AREA)
  • Data Mining & Analysis (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Health & Medical Sciences (AREA)
  • Economics (AREA)
  • Computing Systems (AREA)
  • Human Resources & Organizations (AREA)
  • Marketing (AREA)
  • Primary Health Care (AREA)
  • Strategic Management (AREA)
  • General Business, Economics & Management (AREA)
  • Drying Of Semiconductors (AREA)
  • Semiconductor Integrated Circuits (AREA)
  • Testing Of Individual Semiconductor Devices (AREA)
JP2023512213A 2022-03-24 2022-03-24 装置診断システム、装置診断装置、半導体装置製造システムおよび装置診断方法 Active JP7564334B2 (ja)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2022/014006 WO2023181265A1 (ja) 2022-03-24 2022-03-24 装置診断システム、装置診断装置、半導体装置製造システムおよび装置診断方法

Publications (2)

Publication Number Publication Date
JPWO2023181265A1 JPWO2023181265A1 (https=) 2023-09-28
JP7564334B2 true JP7564334B2 (ja) 2024-10-08

Family

ID=88100691

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2023512213A Active JP7564334B2 (ja) 2022-03-24 2022-03-24 装置診断システム、装置診断装置、半導体装置製造システムおよび装置診断方法

Country Status (6)

Country Link
US (1) US12530023B2 (https=)
JP (1) JP7564334B2 (https=)
KR (1) KR20230140547A (https=)
CN (1) CN117121169A (https=)
TW (1) TWI838134B (https=)
WO (1) WO2023181265A1 (https=)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003045847A (ja) 2001-07-26 2003-02-14 Hitachi Ltd プラズマ処理装置のメンテナンス方法およびメンテナンスシステム
JP2009505425A (ja) 2005-08-18 2009-02-05 ブルックス オートメーション インコーポレイテッド プロセス真空環境の電子診断システムおよびその方法
JP2010225632A (ja) 2009-03-19 2010-10-07 Dainippon Screen Mfg Co Ltd 故障予知システムおよび故障予知方法
JP2020031096A (ja) 2018-08-21 2020-02-27 株式会社日立ハイテクノロジーズ 状態予測装置及び半導体製造装置
WO2020159730A1 (en) 2019-01-31 2020-08-06 Applied Materials, Inc. Correcting component failures in ion implant semiconductor manufacturing tool
WO2020188747A1 (ja) 2019-03-19 2020-09-24 株式会社Kokusai Electric 半導体装置の製造方法、予兆検知プログラム、及び基板処理装置
WO2021065295A1 (ja) 2019-09-30 2021-04-08 パナソニックIpマネジメント株式会社 プラズマ処理の異常判定システムおよび異常判定方法
WO2021241242A1 (ja) 2020-05-25 2021-12-02 株式会社日立ハイテク 半導体装置製造システムおよび半導体装置製造方法

Family Cites Families (34)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000259222A (ja) 1999-03-04 2000-09-22 Hitachi Ltd 機器監視・予防保全システム
JP2002016123A (ja) 2000-06-29 2002-01-18 Hitachi Ltd 試料処理装置および処理方法
US6658423B1 (en) 2001-01-24 2003-12-02 Google, Inc. Detecting duplicate and near-duplicate files
JP4128339B2 (ja) 2001-03-05 2008-07-30 株式会社日立製作所 試料処理装置用プロセスモニタ及び試料の製造方法
US6616759B2 (en) 2001-09-06 2003-09-09 Hitachi, Ltd. Method of monitoring and/or controlling a semiconductor manufacturing apparatus and a system therefor
JP2003197609A (ja) 2001-12-27 2003-07-11 Tokyo Electron Ltd プラズマ処理装置の監視方法及びプラズマ処理装置
WO2004019396A1 (ja) 2002-08-13 2004-03-04 Tokyo Electron Limited プラズマ処理方法及びプラズマ処理装置
JP4363860B2 (ja) 2003-02-04 2009-11-11 株式会社日立ハイテクノロジーズ 真空処理装置の異物管理装置及び異物管理方法
JP4119295B2 (ja) * 2003-04-07 2008-07-16 東京エレクトロン株式会社 保守・診断データ蓄積サーバ、保守・診断データの蓄積・取得システム、保守・診断データの蓄積・提供システム
JP2004335841A (ja) 2003-05-09 2004-11-25 Tokyo Electron Ltd プラズマ処理装置の予測装置及び予測方法
KR100976648B1 (ko) 2003-05-16 2010-08-18 도쿄엘렉트론가부시키가이샤 헬스 인덱스 처리 시스템 및 이를 이용한 방법
JP2004349419A (ja) 2003-05-21 2004-12-09 Tokyo Electron Ltd プラズマ処理装置の異常原因判定方法及び異常原因判定装置
US6993404B2 (en) 2003-07-11 2006-01-31 Mks Instruments, Inc. Graphical user interface with process quality indicator
JP4448335B2 (ja) 2004-01-08 2010-04-07 東京エレクトロン株式会社 プラズマ処理方法及びプラズマ処理装置
JP2006086325A (ja) 2004-09-16 2006-03-30 Tokyo Electron Ltd クリーニングの終点検出方法
US7191082B2 (en) 2005-01-19 2007-03-13 Tokyo Electron Limited Method of inspecting substrate processing apparatus, and storage medium storing inspection program for executing the method
JP5192122B2 (ja) 2005-01-19 2013-05-08 東京エレクトロン株式会社 基板処理装置の検査方法及び検査プログラム
JP4620524B2 (ja) 2005-05-17 2011-01-26 株式会社日立ハイテクノロジーズ プラズマ処理装置
US7596718B2 (en) 2006-05-07 2009-09-29 Applied Materials, Inc. Ranged fault signatures for fault diagnosis
JP2008034877A (ja) 2007-10-10 2008-02-14 Hitachi Ltd 半導体装置の製造方法および製造システム
JP6501601B2 (ja) 2014-05-20 2019-04-17 東京エレクトロン株式会社 基板処理装置、基板処理方法及び基板処理プログラム
JP6156850B2 (ja) 2014-12-25 2017-07-05 東京エレクトロン株式会社 プラズマ処理装置及びプラズマ処理装置の部材の交換判断方法
US10032681B2 (en) 2016-03-02 2018-07-24 Lam Research Corporation Etch metric sensitivity for endpoint detection
JP2018083958A (ja) 2016-11-21 2018-05-31 株式会社タムロン 薄膜成膜装置の異常検出装置及び薄膜成膜装置の異常検出方法
JP6877200B2 (ja) 2017-03-15 2021-05-26 東京エレクトロン株式会社 基板処理装置の制御装置及び基板処理表示方法
JP6602512B2 (ja) * 2017-06-14 2019-11-06 三菱電機株式会社 経年劣化診断装置及び経年劣化診断方法
JP6676020B2 (ja) * 2017-09-20 2020-04-08 株式会社日立ハイテク プラズマ処理装置及びプラズマ処理装置状態予測方法
JP6799550B2 (ja) 2018-01-16 2020-12-16 東京エレクトロン株式会社 プラズマ処理装置の部品をクリーニングする方法
US11953528B2 (en) * 2019-01-11 2024-04-09 Panasonic Intellectual Property Management Co., Ltd. Diagnosis system, diagnosis method, program, and recording medium
US11133204B2 (en) 2019-01-29 2021-09-28 Applied Materials, Inc. Chamber matching with neural networks in semiconductor equipment tools
JP6696059B1 (ja) 2019-03-04 2020-05-20 Sppテクノロジーズ株式会社 基板処理装置のプロセス判定装置、基板処理システム及び基板処理装置のプロセス判定方法
CN114207593B (zh) * 2019-06-10 2025-10-21 沃特世科技爱尔兰有限公司 用于分析仪器性能诊断的技术
JPWO2021255784A1 (https=) * 2020-06-15 2021-12-23
WO2022103720A1 (en) * 2020-11-12 2022-05-19 Lam Research Corporation Predictive maintenance for semiconductor manufacturing equipment

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003045847A (ja) 2001-07-26 2003-02-14 Hitachi Ltd プラズマ処理装置のメンテナンス方法およびメンテナンスシステム
JP2009505425A (ja) 2005-08-18 2009-02-05 ブルックス オートメーション インコーポレイテッド プロセス真空環境の電子診断システムおよびその方法
JP2010225632A (ja) 2009-03-19 2010-10-07 Dainippon Screen Mfg Co Ltd 故障予知システムおよび故障予知方法
JP2020031096A (ja) 2018-08-21 2020-02-27 株式会社日立ハイテクノロジーズ 状態予測装置及び半導体製造装置
WO2020159730A1 (en) 2019-01-31 2020-08-06 Applied Materials, Inc. Correcting component failures in ion implant semiconductor manufacturing tool
WO2020188747A1 (ja) 2019-03-19 2020-09-24 株式会社Kokusai Electric 半導体装置の製造方法、予兆検知プログラム、及び基板処理装置
WO2021065295A1 (ja) 2019-09-30 2021-04-08 パナソニックIpマネジメント株式会社 プラズマ処理の異常判定システムおよび異常判定方法
WO2021241242A1 (ja) 2020-05-25 2021-12-02 株式会社日立ハイテク 半導体装置製造システムおよび半導体装置製造方法

Also Published As

Publication number Publication date
WO2023181265A1 (ja) 2023-09-28
CN117121169A (zh) 2023-11-24
TW202338627A (zh) 2023-10-01
US12530023B2 (en) 2026-01-20
US20240310827A1 (en) 2024-09-19
TWI838134B (zh) 2024-04-01
KR20230140547A (ko) 2023-10-06
JPWO2023181265A1 (https=) 2023-09-28

Similar Documents

Publication Publication Date Title
US8594826B2 (en) Method and system for evaluating a machine tool operating characteristics
CN107085415B (zh) 过程控制网络中的规则构建器
KR101025527B1 (ko) 반도체 제조 프로세스의 모니터링 및 제어를 위한 방법 및장치
TWI281602B (en) A method for setting up a dynamic sensor in a semiconductor processing environment
US7870440B2 (en) Method and apparatus for detecting multiple anomalies in a cluster of components
CN114551271A (zh) 监测机台运行状况的方法及装置、存储介质及电子设备
JP2010506258A (ja) 分散型プロセス制御システムにおけるオンライン多変量解析
US20230400508A1 (en) Substrate processing system tools for monitoring, assessing and responding based on health including sensor mapping and triggered datalogging
KR20020019022A (ko) 반도체 처리 기술
WO2009025953A1 (en) A tool for reporting the status and drill-down of a control application in an automated manufacturing environment
US20220221850A1 (en) Method for managing plant, plant design device, and plant management device
Li et al. Feature selection for fault detection and prediction based on event log analysis
Cyril AI-DRIVEN ANOMALY DETECTION, OUTAGE PREDICTION, AND SELF-HEALING IN TELECOM PROVISIONING SYSTEMS
JP7564334B2 (ja) 装置診断システム、装置診断装置、半導体装置製造システムおよび装置診断方法
KR102900985B1 (ko) 반도체 장비의 실시간 공정 데이터를 매칭 및 분석하는 시스템 및 그 방법
JP7563201B2 (ja) 制御装置、表示制御方法および表示制御プログラム
KR102672799B1 (ko) 반도체 장비의 실시간 공정 데이터를 매칭 및 분석하는 시스템 및 그 방법
CN116802471A (zh) 综合诊断旋转机械的缺陷的方法及系统
Su et al. Product health insights using telemetry
Aggogeri et al. Design for reliability of robotic systems based on the prognostic approach
JP7853971B2 (ja) センサマッピングおよびトリガされるデータロギングを含む、健全性に基づいてモニタリング、評価、および応答するための基板処理システムツール
JP7590361B2 (ja) 保全最適化支援装置及び保全最適化支援方法
TWI918760B (zh) 基於包含感測器映射及經觸發之資料登錄的健康狀態而監測、評估及回應的基板處理系統工具
CN115335790A (zh) 用于诊断消息方法和系统
KR20250040892A (ko) 프로세스 처리 장치의 진단 장치, 진단 시스템, 및 진단 방법

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20230217

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20240319

A601 Written request for extension of time

Free format text: JAPANESE INTERMEDIATE CODE: A601

Effective date: 20240514

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20240717

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20240903

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20240926

R150 Certificate of patent or registration of utility model

Ref document number: 7564334

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150