JP6402151B2 - ロール及びその製造方法 - Google Patents
ロール及びその製造方法 Download PDFInfo
- Publication number
- JP6402151B2 JP6402151B2 JP2016176361A JP2016176361A JP6402151B2 JP 6402151 B2 JP6402151 B2 JP 6402151B2 JP 2016176361 A JP2016176361 A JP 2016176361A JP 2016176361 A JP2016176361 A JP 2016176361A JP 6402151 B2 JP6402151 B2 JP 6402151B2
- Authority
- JP
- Japan
- Prior art keywords
- roll
- thermal spray
- mass
- spray coating
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 238000005096 rolling process Methods 0.000 title description 2
- 238000005507 spraying Methods 0.000 claims description 69
- 239000000463 material Substances 0.000 claims description 68
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 37
- 238000005422 blasting Methods 0.000 claims description 32
- 230000003746 surface roughness Effects 0.000 claims description 30
- 229910000831 Steel Inorganic materials 0.000 claims description 24
- 239000010959 steel Substances 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 18
- 238000007751 thermal spraying Methods 0.000 claims description 14
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical group [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 13
- 239000011521 glass Substances 0.000 claims description 12
- 239000011324 bead Substances 0.000 claims description 11
- 229910052759 nickel Inorganic materials 0.000 claims description 9
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 claims description 6
- 229910003470 tongbaite Inorganic materials 0.000 claims description 6
- 239000007921 spray Substances 0.000 description 53
- 239000002245 particle Substances 0.000 description 27
- 239000011248 coating agent Substances 0.000 description 26
- 238000000576 coating method Methods 0.000 description 26
- 239000011651 chromium Substances 0.000 description 21
- 238000000034 method Methods 0.000 description 17
- 229910052804 chromium Inorganic materials 0.000 description 15
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 14
- 238000007747 plating Methods 0.000 description 12
- 239000000843 powder Substances 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 230000037303 wrinkles Effects 0.000 description 8
- 229910017052 cobalt Inorganic materials 0.000 description 6
- 239000010941 cobalt Substances 0.000 description 6
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 229910018487 Ni—Cr Inorganic materials 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 3
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229910001208 Crucible steel Inorganic materials 0.000 description 2
- 238000005097 cold rolling Methods 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000005488 sandblasting Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000011195 cermet Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000010285 flame spraying Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Rolls And Other Rotary Bodies (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015189755 | 2015-09-28 | ||
JP2015189755 | 2015-09-28 |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2016526371A Division JP6033991B1 (ja) | 2015-09-28 | 2016-02-18 | ロールの製造方法 |
Publications (3)
Publication Number | Publication Date |
---|---|
JP2017066518A JP2017066518A (ja) | 2017-04-06 |
JP2017066518A5 JP2017066518A5 (enrdf_load_stackoverflow) | 2017-10-05 |
JP6402151B2 true JP6402151B2 (ja) | 2018-10-10 |
Family
ID=58423119
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2016176361A Active JP6402151B2 (ja) | 2015-09-28 | 2016-09-09 | ロール及びその製造方法 |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP6402151B2 (enrdf_load_stackoverflow) |
WO (1) | WO2017056519A1 (enrdf_load_stackoverflow) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2843747B2 (es) * | 2020-01-20 | 2023-05-24 | Mecanizacion Ind Astillero S A | Cilindros para laminacion con un recubrimiento de aleaciones de carburo de tungsteno y procedimiento de obtencion de los mismos |
CN112281099A (zh) * | 2020-10-13 | 2021-01-29 | 江苏联捷冶金设备有限公司 | 钨钴合金沉没辊及其制备方法 |
CN113716477A (zh) * | 2021-08-30 | 2021-11-30 | 贵州盘江精煤股份有限公司 | 一种耐磨型绞车道地辊 |
ES2938132B2 (es) * | 2021-10-04 | 2023-09-26 | Mecanizacion Ind Astillero S A | Método de optimización de la rugosidad de un cilindro de laminación mediante proyección térmica a alta velocidad |
CN117070874A (zh) * | 2023-08-21 | 2023-11-17 | 广东粤科新材料科技有限公司 | 一种用于平整辊的耐磨层的制备方法及使用其的平整辊 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59126772A (ja) * | 1983-01-06 | 1984-07-21 | Kubota Ltd | 耐ビルドアツプ性溶射材料 |
JPS61250160A (ja) * | 1985-04-26 | 1986-11-07 | Sumitomo Metal Ind Ltd | 耐摩耗部材およびその製造方法 |
JPH0714525B2 (ja) * | 1987-09-30 | 1995-02-22 | ト−カロ株式会社 | 軟質非鉄金属板搬送用ロール |
JPH086166B2 (ja) * | 1991-07-31 | 1996-01-24 | トーカロ株式会社 | 耐溶融亜鉛性に優れる溶射用粉末材料および溶融亜鉛浴部材用溶射皮膜 |
JPH05195177A (ja) * | 1992-01-21 | 1993-08-03 | Sumitomo Metal Ind Ltd | 溶融金属めっき浴中ロール |
JP3475011B2 (ja) * | 1996-05-08 | 2003-12-08 | 三島光産株式会社 | ベルトコンベア用ローラ |
JP3815591B2 (ja) * | 1999-08-11 | 2006-08-30 | アルバックマテリアル株式会社 | 成膜装置用部品の製造方法および成膜装置用部品 |
JP3952252B2 (ja) * | 2001-01-25 | 2007-08-01 | 株式会社フジミインコーポレーテッド | 溶射用粉末およびそれを用いた高速フレーム溶射方法 |
JP2005105362A (ja) * | 2003-09-30 | 2005-04-21 | Jfe Steel Kk | 靱性に優れたプロセスロール |
JP4561359B2 (ja) * | 2004-12-28 | 2010-10-13 | Jfeスチール株式会社 | コンダクタロール |
JP5039346B2 (ja) * | 2006-09-12 | 2012-10-03 | 株式会社フジミインコーポレーテッド | 溶射用粉末及び溶射皮膜 |
JP2009241146A (ja) * | 2008-03-31 | 2009-10-22 | Jfe Steel Corp | ステンレス鋼または高炭素鋼の冷間圧延方法 |
-
2016
- 2016-02-18 WO PCT/JP2016/054701 patent/WO2017056519A1/ja active Application Filing
- 2016-09-09 JP JP2016176361A patent/JP6402151B2/ja active Active
Also Published As
Publication number | Publication date |
---|---|
JP2017066518A (ja) | 2017-04-06 |
WO2017056519A1 (ja) | 2017-04-06 |
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