JP6355008B2 - 積層体の製造方法 - Google Patents
積層体の製造方法 Download PDFInfo
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- JP6355008B2 JP6355008B2 JP2018502828A JP2018502828A JP6355008B2 JP 6355008 B2 JP6355008 B2 JP 6355008B2 JP 2018502828 A JP2018502828 A JP 2018502828A JP 2018502828 A JP2018502828 A JP 2018502828A JP 6355008 B2 JP6355008 B2 JP 6355008B2
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- Prior art keywords
- metal
- layer
- acid
- support
- plating
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims description 30
- 229910052751 metal Inorganic materials 0.000 claims description 133
- 239000002184 metal Substances 0.000 claims description 133
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- 238000000034 method Methods 0.000 claims description 62
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 49
- 229910052802 copper Inorganic materials 0.000 claims description 49
- 239000010949 copper Substances 0.000 claims description 49
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- 239000011342 resin composition Substances 0.000 claims description 23
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- 229910052709 silver Inorganic materials 0.000 claims description 21
- 239000004332 silver Substances 0.000 claims description 21
- 239000002923 metal particle Substances 0.000 claims description 20
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 16
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 6
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- 229910017052 cobalt Inorganic materials 0.000 claims description 5
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-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
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Description
(1)N−メチルピロリドン、ジメチルアセトアミド等のアミド系溶剤やスルホラン等のスルホン系溶媒中で硫化ナトリウムとp−ジクロロベンゼンとを反応させる方法。
(2)p−ジクロロベンゼンを硫黄と炭酸ソーダの存在下で重合させる方法。
(3)極性溶媒とp−ジクロロベンゼンとの混合溶媒に、硫化ナトリウムを滴下するか、水硫化ナトリウムと水酸化ナトリウムとの混合物を滴下するか、又は、硫化水素と水酸化ナトリウムとの混合物を滴下して重合させる方法。
(4)p−クロロチオフェノールの自己縮合による方法。
撹拌機、還流冷却管、窒素導入管、温度計、滴下漏斗を備えた反応容器に脱イオン水350質量部、界面活性剤(花王株式会社製「ラテムルE−118B」:有効成分25質量%)4質量部を入れ、窒素を吹き込みながら70℃まで昇温した。
エチレングリコール45質量部及びイオン交換水55質量部の混合溶媒に、分散剤としてポリエチレンイミンにポリオキシエチレンが付加した化合物を用いて平均粒径30nmの銀粒子を分散させることによって、ナノサイズの金属粒子及び分散剤を含有する流動体(1)を調製した。なお、固形分は5重量%とした。
リニア型ポリフェニレンスルフィド(ASTM D1238−86によるMFR:600g/10分)100質量部、チョップドガラス繊維(旭ファイバーグラス株式会社製「FT562」、繊維状無機充填剤)58.8質量部、エチレン−メタクリル酸共重合体亜鉛イオンタイプ(三井デュポンケミカル株式会社製「ハイミラン1855」)、8.4質量部及びモンタン酸複合エステルワックス(クラリアントジャパン株式会社製「リコルブWE40」)0.8質量部を均一に混合した後、35mmφの2軸押出機を用いて290〜330℃で溶融混錬し、ポリフェニレンスルフィド樹脂組成物を得た。得られたポリフェニレンスルフィド樹脂組成物を射出成形機で成形することにより、50mm×105mm×2mmのサイズの支持体(A−1)を得た。
上記で得られた支持体(A−1)を用い、製造例1で得られたプライマー樹脂層用樹脂組成物(B−1)の5質量%の水分散液に10秒間浸漬した。その後、支持体(A−1)を引き揚げ、25℃で30分間静置して支持体(A−1)上にプライマー樹脂層(厚さ0.15μm)を形成した。
支持体(A−1)は実施例1と同様のものを用いた。上記で得られた支持体(A−1)を用い、製造例1で得られたプライマー樹脂層用樹脂組成物(B−1)の5質量%水分散液に10秒間浸漬した。その後、支持体(A−1)を引き揚げ、25℃で30分間静置して支持体(A−1)上にプライマー樹脂層(厚さ0.15μm)を形成した。
支持体(A−1)は実施例1と同様のものを用いた。上記で得られた支持体(A−1)を用い、製造例1で得られたプライマー樹脂層用樹脂組成物(B−1)の5質量%水分散液に10秒間浸漬した。その後、支持体(A−1)を引き揚げ、1分間静置した後、熱風乾燥機を用いて80℃で5分間乾燥して支持体(A−1)上にプライマー樹脂層(厚さ0.13μm)を形成した。
[実施例4]
支持体(A−1)は実施例1と同様のものを用いた。上記で得られた支持体(A−1)を用い、製造例1で得られたプライマー樹脂層用樹脂組成物(B−1)の5質量%水分散液に10秒間浸漬した。その後、支持体(A−1)を引き揚げ、1分間静置した後、熱風乾燥機を用いて80℃で5分間乾燥して支持体(A−1)上にプライマー樹脂層(厚さ0.13μm)を形成した。
支持体(A−1)は実施例1と同様のものを用い、支持体の粗化処理後に金属めっき層(D)を形成した。具体的には、支持体(A−1)をアルカリクリーナー水溶液(奥野製薬工業株式会社製「エースクリーンA−220)」、50g/L、55℃)に5分間浸漬し、2分間水洗を行った(脱脂工程)。次いで、支持体をエッチング液(65質量%硝酸水溶液600mlにフッ化水素アンモニウム100gを溶解した溶液、50℃)に10分間浸漬し、その後2分間水洗を行った(エッチング工程)。
支持体(A−1)は実施例1と同様のものを用い、スパッタリング法を用いて、めっき下地層(金属層Cに相当)を形成し、その後、電解めっきで金属めっき層(D)を形成する方法を実施した。スパッタリング法としては、金属をニッケルとし、マグネトロンスパッタの製膜方法を用いて金属層Cに相当するニッケル層を得た(膜厚0.3μm)。
上記で得られた各積層体について、株式会社島津製作所製「オートグラフAGS−X 500N」を用いてピール強度を測定した。なお、測定に用いるリード幅は5mm、そのピールの角度は90°とした。また、ピール強度は、金属めっき層の厚さが厚くなるほど高い値を示す傾向にあるが、本発明でのピール強度の測定は、金属めっき層の厚さ15μmにおける測定値を基準として実施した。
上記で得られた各積層体について、それぞれ150℃に設定した乾燥機内に168時間保管して加熱した。加熱後、上記と同様の方法でピール強度を測定した。
上記で測定した加熱前後のピール強度値を用いて、加熱前後での保持率を算出し、下記の基準にしたがって耐熱性を評価した。
A:保持率が80%以上である。
B:保持率が70%以上80%未満である。
C:保持率が50%以上70%未満である。
D:保持率が50%未満である。
Claims (5)
- ポリフェニレンスルフィド(a1)及びエラストマー(a2)を含有する樹脂組成物からなる立体形状の支持体(A)、プライマー樹脂層(B)、金属層(C)、及び金属めっき層(D)が順次積層された積層体の製造方法であって、
前記支持体(A)の表面に、プライマー樹脂を含有する流動体を浸漬法により塗布してプライマー樹脂層(B)を形成する第1工程、
前記プライマー樹脂層(B)の表面に、金属粒子を含有する流動体を浸漬法により塗布して金属層(C)を形成する第2工程、及び
前記金属層(C)の表面に、めっき液に浸漬することにより電解めっき法、無電解めっき法又はこれらの組み合わせによって金属めっき層(D)を形成する第3工程
を含むことを特徴とする積層体の製造方法。 - 前記金属粒子が、銀ナノ粒子、銅ナノ粒子及びパラジウムナノ粒子からなる群から少なくとも1種である請求項1記載の積層体の製造方法。
- 前記プライマー樹脂が、水性樹脂である請求項1又は2記載の積層体の製造方法。
- 前記金属を含有する流動体の溶媒が、水及びアルコールからなる群から少なくとも1種である請求項1〜3のいずれか1項記載の積層体の製造方法。
- 前記金属めっき層(D)を構成する金属が、ニッケル、銅、クロム、亜鉛、金、銀、アルミニウム、錫、コバルト、パラジウム、鉛、白金、カドミウム及びロジウムからなる群から少なくとも1種である請求項1〜4のいずれか1項記載の積層体の製造方法。
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US11441000B2 (en) * | 2019-04-11 | 2022-09-13 | Iti Technologies, Inc. | Plastic modifying compositions and enhanced carbonate compositions |
JP7044203B2 (ja) * | 2019-10-10 | 2022-03-30 | Dic株式会社 | 積層体、成形品、プリント配線板及び電磁波シールド |
CN114746271A (zh) * | 2019-11-26 | 2022-07-12 | Dic株式会社 | 聚芳硫醚树脂组合物、成型品、层叠体和它们的制造方法 |
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US5484648A (en) * | 1993-08-11 | 1996-01-16 | Shin-Etsu Polymer Co., Ltd. | Heat-sealable connector and method for the preparation thereof |
JP2001107257A (ja) * | 1999-10-07 | 2001-04-17 | Inoac Corp | 電気的不導体への金属メッキ方法 |
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US20100272902A1 (en) * | 2007-12-27 | 2010-10-28 | Fujifilm Corporation | Plating method, method for forming metal thin film, and plating catalyst liquid |
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JP2010272837A (ja) * | 2009-04-24 | 2010-12-02 | Sumitomo Electric Ind Ltd | プリント配線板用基板、プリント配線板、及びプリント配線板用基板の製造方法 |
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WO2013147050A1 (ja) * | 2012-03-30 | 2013-10-03 | Dic株式会社 | 積層体、導電性パターン、電気回路及び積層体の製造方法 |
US20160017177A1 (en) * | 2013-08-07 | 2016-01-21 | Dic Corporation | Actinic-radiation-curable resin composition, primer contianing the same, and shaped article |
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WO2015125688A1 (ja) * | 2014-02-18 | 2015-08-27 | 株式会社クラレ | 高接着性樹脂組成物及びそれからなる成形体並びに積層体 |
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