JP6325415B2 - 塑性加工用潤滑油組成物 - Google Patents
塑性加工用潤滑油組成物 Download PDFInfo
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- JP6325415B2 JP6325415B2 JP2014213071A JP2014213071A JP6325415B2 JP 6325415 B2 JP6325415 B2 JP 6325415B2 JP 2014213071 A JP2014213071 A JP 2014213071A JP 2014213071 A JP2014213071 A JP 2014213071A JP 6325415 B2 JP6325415 B2 JP 6325415B2
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- plastic working
- lubricating oil
- alkaline earth
- oil composition
- earth metal
- Prior art date
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- 239000010687 lubricating oil Substances 0.000 title claims description 26
- 239000004033 plastic Substances 0.000 title claims description 22
- 229920003023 plastic Polymers 0.000 title claims description 22
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 23
- 239000003599 detergent Substances 0.000 claims description 14
- 229920001021 polysulfide Polymers 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 239000005077 polysulfide Substances 0.000 claims description 8
- 150000008117 polysulfides Polymers 0.000 claims description 8
- 239000011593 sulfur Substances 0.000 claims description 8
- 229910052717 sulfur Inorganic materials 0.000 claims description 8
- 239000002480 mineral oil Substances 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 238000010409 ironing Methods 0.000 claims description 6
- 235000010446 mineral oil Nutrition 0.000 claims description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
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- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000011777 magnesium Substances 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 239000011135 tin Substances 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
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- 239000010936 titanium Substances 0.000 claims description 2
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- 239000011701 zinc Substances 0.000 claims description 2
- -1 ZnDTP Chemical compound 0.000 description 57
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 37
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- ALKCLFLTXBBMMP-UHFFFAOYSA-N 3,7-dimethylocta-1,6-dien-3-yl hexanoate Chemical compound CCCCCC(=O)OC(C)(C=C)CCC=C(C)C ALKCLFLTXBBMMP-UHFFFAOYSA-N 0.000 description 1
- MBGYSHXGENGTBP-UHFFFAOYSA-N 6-(2-ethylhexoxy)-6-oxohexanoic acid Chemical compound CCCCC(CC)COC(=O)CCCCC(O)=O MBGYSHXGENGTBP-UHFFFAOYSA-N 0.000 description 1
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- 239000004135 Bone phosphate Substances 0.000 description 1
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Description
上記石油スルホン酸としては、一般に鉱油の潤滑油留分のアルキル芳香族化合物をスルホン化したものや、ホワイトオイル製造時に副生する、いわゆるマホガニー酸等が用いられる。また合成スルホン酸としては、例えば、洗剤の原料となるアルキルベンゼン製造プラントから副生したり、炭素数2〜12のオレフィン(エチレン、プロピレン等)のオリゴマーをベンゼンにアルキル化することにより得られる、直鎖状や分枝状のアルキル基を有するアルキルベンゼンをスルホン化したもの、あるいはジノニルナフタレン等のアルキルナフタレンをスルホン化したもの等が用いられる。またこれらアルキル芳香族化合物をスルホン化する際のスルホン化剤としては特に制限はないが、通常発煙硫酸や無水硫酸が用いられる。
なお、ここでいう金属比とは、金属元素の価数×金属元素含有量(mol)/せっけん基(即ち、アルキルサリチル酸基などの基)含有量(mol)で表され、即ち、金属比はアルカリ金属又はアルカリ土類金属系清浄剤中のアルキルサリチル酸基、アルキルスルホン酸基含有量に対するアルカリ金属又はアルカリ土類金属含有量を示す。
なお、ここでいう全塩基価とは、JIS K 2501「石油製品及び潤滑油−中和価試験方法」の7.に準拠して測定される過塩素酸法による全塩基価[mgKOH/g]をいう。
金属系清浄剤成分の含有量が1質量%未満の場合、加工性能の向上効果が不十分となる傾向にあり、30質量%を超えると金属加工油組成物の安定性が低下して析出物が生じやすくなる傾向にあるため、それぞれ好ましくない。
なお、実施例及び比較例で用いた基油及び添加剤は下記の通りである。
潤滑油基油A;GpI基油 スパーオイルN7、40℃動粘度6.32mm2/s
潤滑油基油B;GpI基油 スパーオイルN1000、40℃動粘度971mm2/s
カルシウムスルホネートA;金属比11
カルシウムスルホネートB;金属比0.3
カルシウムスルホネートC;金属比27
表1に各種の潤滑油基油及び添加剤の配合量と性能を記載した。基油の含有量(質量%)は基油組成物全量基準であり、各添加剤の添加量(質量%)は潤滑油組成物全量基準である。得られた各組成物について、加工性能を以下に示す試験により評価した。
試験片:材質SUS304材、外径80mm、内径3.7mm、厚さ2mm
ボール:材質SUJ2、直径9/16inch
加工速度:10mm/s
油剤を含侵させたウエスで試験片の両面に、1〜2g/m2となるように潤滑油を塗布し試験に供した。試験後のボールに生じた損傷状態を目視にて潤滑油の性能の判断を行う。 判定は以下の通りであり、△以上の判定で合格とする。ただし、著しく性能が低い潤滑油はボールがステンレス板を貫通せず、破断してしまう。
◎:傷無し
○:摩擦による傷
○△:摩擦による傷大
△:軽微な焼付きが発生
×:焼付き発生
××:ステンレス鋼の破断
Claims (4)
- さらに金属比1以上30以下の金属系清浄剤を組成物全量基準で1〜30質量%含有することを特徴とする請求項1に記載の塑性加工用潤滑油組成物。
- 請求項1または2に記載の塑性加工用潤滑油組成物を、加工部位の温度が200℃以上となる冷間塑性加工に用いることを特徴とする冷間塑性加工方法。
- 被加工材がアルミニウム、マグネシウムもしくはこれらの合金、銅、鉄、クロム、ニッケル、亜鉛、スズ、チタンもしくはこれらの合金から選ばれ、冷間塑性加工がしごき率7%以上のしごき加工であることを特徴とする請求項3に記載の冷間塑性加工方法。
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