JP6289370B2 - 塗膜積層シートメタルの成形方法、及びそれを用いて作製する物品 - Google Patents
塗膜積層シートメタルの成形方法、及びそれを用いて作製する物品 Download PDFInfo
- Publication number
- JP6289370B2 JP6289370B2 JP2014526143A JP2014526143A JP6289370B2 JP 6289370 B2 JP6289370 B2 JP 6289370B2 JP 2014526143 A JP2014526143 A JP 2014526143A JP 2014526143 A JP2014526143 A JP 2014526143A JP 6289370 B2 JP6289370 B2 JP 6289370B2
- Authority
- JP
- Japan
- Prior art keywords
- sheet metal
- force
- coating
- laminate
- punch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/02—Side panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/201—Work-pieces; preparation of the work-pieces, e.g. lubricating, coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/203—Deep-drawing of compound articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/28—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/12—Deep-drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/10—Devices controlling or operating blank holders independently, or in conjunction with dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/08—Deep drawing or matched-mould forming, i.e. using mechanical means only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/08—Deep drawing or matched-mould forming, i.e. using mechanical means only
- B29C51/082—Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts
- B29C51/087—Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts with at least one of the mould parts comprising independently movable sections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/12—Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24628—Nonplanar uniform thickness material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Laminated Bodies (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201161525568P | 2011-08-19 | 2011-08-19 | |
| US61/525,568 | 2011-08-19 | ||
| PCT/US2012/050845 WO2013028420A1 (en) | 2011-08-19 | 2012-08-15 | Method of forming deep-drawn paint film laminated sheet metal and articles made therefrom |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2014527468A JP2014527468A (ja) | 2014-10-16 |
| JP2014527468A5 JP2014527468A5 (enExample) | 2015-09-17 |
| JP6289370B2 true JP6289370B2 (ja) | 2018-03-07 |
Family
ID=46924529
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2014526143A Active JP6289370B2 (ja) | 2011-08-19 | 2012-08-15 | 塗膜積層シートメタルの成形方法、及びそれを用いて作製する物品 |
Country Status (8)
| Country | Link |
|---|---|
| US (2) | US9545738B2 (enExample) |
| EP (1) | EP2744659B1 (enExample) |
| JP (1) | JP6289370B2 (enExample) |
| KR (1) | KR101998899B1 (enExample) |
| CN (1) | CN103958202B (enExample) |
| BR (1) | BR112014003728A2 (enExample) |
| CA (1) | CA2844983C (enExample) |
| WO (1) | WO2013028420A1 (enExample) |
Families Citing this family (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3013244B1 (fr) * | 2013-11-19 | 2015-11-20 | Constellium France | Procede de fabrication de capsules de bouchage metalliques brillantes |
| DE102014019328A1 (de) * | 2014-12-20 | 2016-06-23 | GM Global Technology Operations LLC (n. d. Ges. d. Staates Delaware) | Tiefziehen eines Werkstücks |
| US10479029B2 (en) * | 2015-01-16 | 2019-11-19 | The Boeing Company | Composite forming apparatus |
| EP3112127B1 (de) * | 2015-07-01 | 2020-09-02 | Magna Steyr Fahrzeugtechnik AG & Co KG | Verfahren zur herstellung eines beplankungsbauteils |
| US11634606B2 (en) | 2015-09-15 | 2023-04-25 | G3 Enterprises, Inc. | Apparatus and methods for alternative coatings applicable to metal |
| KR20170037312A (ko) | 2015-09-25 | 2017-04-04 | 덕성금속공업(주) | 차량용 일체형 테일 램프 포켓의 제조방법 |
| US10590615B2 (en) * | 2016-06-28 | 2020-03-17 | Vigor Industrial Llc | Orthotropic deck |
| US11391506B2 (en) * | 2016-08-18 | 2022-07-19 | Whirlpool Corporation | Machine compartment for a vacuum insulated structure |
| DE102016125671A1 (de) * | 2016-12-23 | 2018-06-28 | Thyssenkrupp Ag | Verfahren und Vorrichtung zur Herstellung von Blechbauteilen |
| US10807354B2 (en) | 2017-03-29 | 2020-10-20 | Xerox Corporation | Active light emitting diode ultra violet curing system for a three dimensional object printer |
| US11225066B2 (en) * | 2017-03-29 | 2022-01-18 | Xerox Corporation | In-line detection and correction of underperforming light emitting diodes in a curing station of a three dimensional object printer |
| US10688773B2 (en) | 2017-03-29 | 2020-06-23 | Xerox Corporation | Cure confirmation system and method for three dimensional object printer |
| US20190116977A1 (en) * | 2017-10-24 | 2019-04-25 | Streater LLC | Cover for store shelves |
| KR20200073218A (ko) * | 2017-10-27 | 2020-06-23 | 엔트로테크 아이엔씨 | 중합체 필름을 기재에 적용하는 방법 및 생성된 물품 |
| EP3883975A4 (en) | 2018-11-20 | 2022-08-24 | G3 Enterprises, Inc. | APPARATUS AND METHODS USING COATINGS FOR METALLIC APPLICATIONS |
| JP2020122492A (ja) * | 2019-01-29 | 2020-08-13 | 中西金属工業株式会社 | 回転用シールに用いるスリンガの製造方法、及び回転用シール |
| WO2020201793A1 (ja) * | 2019-04-02 | 2020-10-08 | 日産自動車株式会社 | 3次元形状成形体の製造方法 |
| CN111790788B (zh) * | 2020-06-29 | 2022-06-28 | 东莞市鼎通精密科技股份有限公司 | 一种五金模具错位折弯成型机 |
| CN118950797A (zh) * | 2024-08-16 | 2024-11-15 | 武汉理工大学 | 一种难变形材料局部应力增塑的高性能成形方法 |
| CN120571913B (zh) * | 2025-07-30 | 2025-10-10 | 华中科技大学 | 压边力柔性可调的分离式链式辊冲压边装置、系统及方法 |
Family Cites Families (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL181914C (nl) * | 1977-07-05 | 1900-01-01 | Toyo Seikan Kaisha Ltd | Inrichting voor het vervaardigen van getrokken voorwerpen. |
| JPH0824972B2 (ja) * | 1986-10-20 | 1996-03-13 | 新技術事業団 | 板材の深絞り性改善法 |
| GB8724239D0 (en) | 1987-10-15 | 1987-11-18 | Metal Box Plc | Laminated metal sheet |
| JPH0237922A (ja) * | 1988-07-26 | 1990-02-07 | Nissan Motor Co Ltd | 絞り成形方法 |
| CA2029943C (en) | 1989-11-15 | 1999-10-12 | Ryousuke Wake | Resin-coated steel sheet for drawn-and-ironed cans and drawn-and-ironed cans manufactured therefrom |
| DD289722A5 (de) * | 1989-12-05 | 1991-05-08 | Fz Fuer Umform- Und Plastverarbeitungstechnik,De | Verfahren zum voreinstellen eines fluidisch betaetigten niederhalters |
| JPH0584525A (ja) * | 1991-09-27 | 1993-04-06 | Kawasaki Steel Corp | アルミニウム合金板のプレス加工方法 |
| JP2513379B2 (ja) * | 1991-10-02 | 1996-07-03 | 東洋製罐株式会社 | 有機被覆金属材の絞り成形法 |
| US6090336A (en) | 1994-07-21 | 2000-07-18 | Decoma International Inc. | Method for manufacturing an injection-molded article with outer film secured thereto |
| DE59606545D1 (de) | 1995-12-12 | 2001-04-12 | Alusuisse Tech & Man Ag | Verfahren zum Herstellen von Blisterverpackungen |
| US5759477A (en) | 1996-12-13 | 1998-06-02 | Green Tokai Co. Ltd. | Method of making fused film plastic parts |
| US7144612B2 (en) | 2003-01-27 | 2006-12-05 | Laminate Products, Inc. | Decorative system composite and method |
| JP2004298906A (ja) * | 2003-03-31 | 2004-10-28 | Nisshin Steel Co Ltd | 塗装金属板の絞り加工方法 |
| FR2866592B1 (fr) * | 2004-02-19 | 2007-06-08 | Usinor | Procede de fabrication d'une piece composite |
| US7853454B2 (en) | 2004-12-02 | 2010-12-14 | Laminate Products, Inc. | Method of producing a paint film part |
| WO2008070710A1 (en) * | 2006-12-05 | 2008-06-12 | Noble Advanced Technologies | Method of manufacturing a welded metal panel having a high quality surface finish |
| DE102007005011B4 (de) * | 2007-02-01 | 2012-09-06 | Saeta Gmbh & Co. Kg | Verfahren und Ziehwerkzeug zum Tiefziehen von Rohlingen aus Blechmaterial zu flanschlosen Formlingen |
| JP4306774B2 (ja) * | 2007-08-20 | 2009-08-05 | トヨタ自動車株式会社 | プレス成形用金型およびプレス成形方法 |
| CN101134217A (zh) * | 2007-10-16 | 2008-03-05 | 长安汽车(集团)有限责任公司 | 薄板材深拉深盒形件或异形件防起皱和破裂的方法 |
| WO2009120547A2 (en) * | 2008-03-25 | 2009-10-01 | 3M Innovative Properties Company | Paint film composites and methods of making and using the same |
| US7845204B2 (en) * | 2008-04-07 | 2010-12-07 | Standard Engineering Group, Inc. | Cup-shaped member forming apparatus |
-
2012
- 2012-08-15 CA CA2844983A patent/CA2844983C/en not_active Expired - Fee Related
- 2012-08-15 KR KR1020147006834A patent/KR101998899B1/ko not_active Expired - Fee Related
- 2012-08-15 US US14/239,586 patent/US9545738B2/en active Active
- 2012-08-15 WO PCT/US2012/050845 patent/WO2013028420A1/en not_active Ceased
- 2012-08-15 BR BR112014003728A patent/BR112014003728A2/pt active Search and Examination
- 2012-08-15 EP EP12762705.7A patent/EP2744659B1/en active Active
- 2012-08-15 CN CN201280039687.9A patent/CN103958202B/zh active Active
- 2012-08-15 JP JP2014526143A patent/JP6289370B2/ja active Active
-
2016
- 2016-12-15 US US15/379,613 patent/US10913498B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CA2844983C (en) | 2019-08-27 |
| JP2014527468A (ja) | 2014-10-16 |
| EP2744659B1 (en) | 2018-04-11 |
| BR112014003728A2 (pt) | 2017-06-13 |
| CN103958202B (zh) | 2016-01-20 |
| KR20140110835A (ko) | 2014-09-17 |
| KR101998899B1 (ko) | 2019-07-10 |
| EP2744659A1 (en) | 2014-06-25 |
| US10913498B2 (en) | 2021-02-09 |
| US20170096175A1 (en) | 2017-04-06 |
| WO2013028420A1 (en) | 2013-02-28 |
| CA2844983A1 (en) | 2013-02-28 |
| US9545738B2 (en) | 2017-01-17 |
| CN103958202A (zh) | 2014-07-30 |
| US20140242346A1 (en) | 2014-08-28 |
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