JP6266156B1 - 被膜形成方法 - Google Patents
被膜形成方法 Download PDFInfo
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- JP6266156B1 JP6266156B1 JP2017088838A JP2017088838A JP6266156B1 JP 6266156 B1 JP6266156 B1 JP 6266156B1 JP 2017088838 A JP2017088838 A JP 2017088838A JP 2017088838 A JP2017088838 A JP 2017088838A JP 6266156 B1 JP6266156 B1 JP 6266156B1
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- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 239000003429 antifungal agent Substances 0.000 description 1
- 229940121375 antifungal agent Drugs 0.000 description 1
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 1
- 150000001463 antimony compounds Chemical class 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- VMPVEPPRYRXYNP-UHFFFAOYSA-I antimony(5+);pentachloride Chemical compound Cl[Sb](Cl)(Cl)(Cl)Cl VMPVEPPRYRXYNP-UHFFFAOYSA-I 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 1
- 235000019399 azodicarbonamide Nutrition 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical class OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- DWPHWVJZBHLVPI-UHFFFAOYSA-N bromophosphonic acid Chemical compound OP(O)(Br)=O DWPHWVJZBHLVPI-UHFFFAOYSA-N 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- ITVPBBDAZKBMRP-UHFFFAOYSA-N chloro-dioxido-oxo-$l^{5}-phosphane;hydron Chemical compound OP(O)(Cl)=O ITVPBBDAZKBMRP-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 125000000664 diazo group Chemical group [N-]=[N+]=[*] 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- KETWBQOXTBGBBN-UHFFFAOYSA-N hex-1-enylbenzene Chemical compound CCCCC=CC1=CC=CC=C1 KETWBQOXTBGBBN-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- GJRQTCIYDGXPES-UHFFFAOYSA-N iso-butyl acetate Natural products CC(C)COC(C)=O GJRQTCIYDGXPES-UHFFFAOYSA-N 0.000 description 1
- FGKJLKRYENPLQH-UHFFFAOYSA-M isocaproate Chemical compound CC(C)CCC([O-])=O FGKJLKRYENPLQH-UHFFFAOYSA-M 0.000 description 1
- PXZQEOJJUGGUIB-UHFFFAOYSA-N isoindolin-1-one Chemical compound C1=CC=C2C(=O)NCC2=C1 PXZQEOJJUGGUIB-UHFFFAOYSA-N 0.000 description 1
- 229960004592 isopropanol Drugs 0.000 description 1
- JMMWKPVZQRWMSS-UHFFFAOYSA-N isopropanol acetate Natural products CC(C)OC(C)=O JMMWKPVZQRWMSS-UHFFFAOYSA-N 0.000 description 1
- 229940011051 isopropyl acetate Drugs 0.000 description 1
- GWYFCOCPABKNJV-UHFFFAOYSA-N isovaleric acid Chemical compound CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 description 1
- OQAGVSWESNCJJT-UHFFFAOYSA-N isovaleric acid methyl ester Natural products COC(=O)CC(C)C OQAGVSWESNCJJT-UHFFFAOYSA-N 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000005641 methacryl group Chemical group 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- GVYLCNUFSHDAAW-UHFFFAOYSA-N mirex Chemical compound ClC12C(Cl)(Cl)C3(Cl)C4(Cl)C1(Cl)C1(Cl)C2(Cl)C3(Cl)C4(Cl)C1(Cl)Cl GVYLCNUFSHDAAW-UHFFFAOYSA-N 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229940094933 n-dodecane Drugs 0.000 description 1
- 150000002790 naphthalenes Chemical class 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000005332 obsidian Substances 0.000 description 1
- YAFOVCNAQTZDQB-UHFFFAOYSA-N octyl diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(=O)(OCCCCCCCC)OC1=CC=CC=C1 YAFOVCNAQTZDQB-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- UHZYTMXLRWXGPK-UHFFFAOYSA-N phosphorus pentachloride Chemical compound ClP(Cl)(Cl)(Cl)Cl UHZYTMXLRWXGPK-UHFFFAOYSA-N 0.000 description 1
- FAIAAWCVCHQXDN-UHFFFAOYSA-N phosphorus trichloride Chemical compound ClP(Cl)Cl FAIAAWCVCHQXDN-UHFFFAOYSA-N 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- JEXVQSWXXUJEMA-UHFFFAOYSA-N pyrazol-3-one Chemical compound O=C1C=CN=N1 JEXVQSWXXUJEMA-UHFFFAOYSA-N 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000005368 silicate glass Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- AUHHYELHRWCWEZ-UHFFFAOYSA-N tetrachlorophthalic anhydride Chemical compound ClC1=C(Cl)C(Cl)=C2C(=O)OC(=O)C2=C1Cl AUHHYELHRWCWEZ-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- HQUQLFOMPYWACS-UHFFFAOYSA-N tris(2-chloroethyl) phosphate Chemical compound ClCCOP(=O)(OCCCl)OCCCl HQUQLFOMPYWACS-UHFFFAOYSA-N 0.000 description 1
- NWIKMSABBNGQRG-UHFFFAOYSA-N tris(3,3-dibromopropyl) phosphate Chemical compound BrC(Br)CCOP(=O)(OCCC(Br)Br)OCCC(Br)Br NWIKMSABBNGQRG-UHFFFAOYSA-N 0.000 description 1
- XHTMGDWCCPGGET-UHFFFAOYSA-N tris(3,3-dichloropropyl) phosphate Chemical compound ClC(Cl)CCOP(=O)(OCCC(Cl)Cl)OCCC(Cl)Cl XHTMGDWCCPGGET-UHFFFAOYSA-N 0.000 description 1
- BSVBQGMMJUBVOD-UHFFFAOYSA-N trisodium borate Chemical compound [Na+].[Na+].[Na+].[O-]B([O-])[O-] BSVBQGMMJUBVOD-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
1.被覆材を基材に塗付し、塗膜を乾燥させることにより被膜を形成する方法であって、
(1)前記被覆材は、
重量平均分子量1万〜30万の易溶解性樹脂(a)100重量部に対して、
粉体(b)を200〜2000重量部、
溶媒(c)を50〜500重量部、及び
前記易溶解性樹脂(a)よりも大きな重量平均分子量を有する遅溶解性樹脂(d)を1〜100重量部含有し、
前記粉体(b)は前記溶媒(c)に難溶性又は不溶性の粉体であり、
前記易溶解性樹脂(a)及び遅溶解性樹脂(d)は、それぞれアクリル樹脂、ポリスチレン樹脂及びアクリルスチレン樹脂の少なくとも一種であり、
(2)前記塗付と前記乾燥との組み合わせからなる1工程により形成される前記被膜の乾燥膜厚が400μm以上である、
ことを特徴とする被膜形成方法。
2.前記塗付に先立ち、前記被覆材を調製する工程を更に有し、
当該工程は、前記易溶解性樹脂(a)、前記粉体(b)、前記溶媒(c)及び前記遅溶解性樹脂(d)を含有する混合物を調製し、当該混合物中で前記遅溶解性樹脂(d)を溶解させることにより前記被覆材を調製する、
上記項1に記載の被膜形成方法。
3.前記混合物は、前記易溶解性樹脂(a)、前記粉体(b)及び前記溶媒(c)を混合後、そこに前記遅溶解性樹脂(d)を添加することにより得る、
上記項2に記載の被膜形成方法。
(1)前記被覆材は、
重量平均分子量1万〜30万の易溶解性樹脂(a)100重量部に対して、
粉体(b)を200〜2000重量部、
溶媒(c)を50〜500重量部、及び
前記易溶解性樹脂(a)よりも大きな重量平均分子量を有する遅溶解性樹脂(d)を1〜100重量部含有し、
(2)前記塗付と前記乾燥との組み合わせからなる1工程(すなわち、前記塗付と前記乾燥との1サイクル)により形成される前記被膜の乾燥膜厚が400μm以上である、
ことを特徴とする。
[1]上記(a)成分と上記(b)成分を混合した後、上記(c)成分を混合し、次いで上記(d)成分を混合する方法。
[2]上記(a)成分と上記(c)成分を混合した後、上記(b)成分を混合し、次いで上記(d)成分を混合する方法。
等が挙げられる。なお、上記手順とは異なり、(d)成分を(c)成分に完全に溶解させた後に、他の成分と混合した場合は、高固形分化に不利となり、本発明の効果が得られ難くなる。
表1に示す配合に従い、易溶解性樹脂(a)、粉体(b)、溶媒(c)及び添加剤を常法により混合した混合物に、遅溶解性樹脂(d)を混合し、25℃下、24時間放置し、当該遅溶解性樹脂(d)を溶解させることによって被覆材1〜11を調製した。被覆材9〜11は比較品である。なお、原料としては以下のものを使用した。
・易溶解性樹脂2:スチレン−アクリル酸エステル共重合体(重量平均分子量6万、完全溶解時間1分)
・易溶解性樹脂3:スチレン−アクリル酸エステル共重合体(重量平均分子量18万、完全溶解時間2分)
・易溶解性樹脂4:スチレン−アクリル酸エステル−メタクリル酸エステル共重合体(重量平均分子量2万、完全溶解時間1分)
・遅溶解性樹脂1:スチレン−アクリル酸エステル共重合体(重量平均分子量110万、完全溶解時間5時間)
・遅溶解性樹脂2:スチレン−アクリル酸エステル−メタクリル酸エステル共重合体(重量平均分子量130万、完全溶解時間6時間)
・遅溶解性樹脂3:スチレン−アクリル酸エステル共重合体(重量平均分子量55万、完全溶解時間2時間)
・遅溶解性樹脂4:スチレン−アクリル酸エステル−メタクリル酸エステル共重合体(重量平均分子量310万、完全溶解時間20時間)
なお、上記溶解時間は、25℃下、300ccのビーカー中、下記溶媒(芳香族炭化水素系溶剤)180gに各樹脂を18g混合し、直ちに直径36mmの撹拌羽根を用いて撹拌羽根の先端周速0.5m/sで10分撹拌し、その後放置したときの完全溶解時間(撹拌開始時を基準とする)を測定したものである。但し、易溶解性樹脂1〜4は、撹拌開始時から1分又は2分で完全溶解時間が認められた。
・粉体2:メラミン
・粉体3:ジペンタエリスリトール
・粉体4:ポリリン酸アンモニウム
・添加剤1:ワックス系増粘剤
・添加剤2:分散剤、消泡剤等
・溶媒:芳香族炭化水素系溶剤(キシレン)
上記被覆材1〜11を用いて、次の各種評価を行った。結果を表2に示した。
予めさび止め塗装した鋼板(縦150mm×横70mm×厚さ1.6mm)の下部を養生テープ(幅30mm、厚さ5mm)で養生し垂直に立て、全面に被覆材をスプレーで塗付(乾燥膜厚1mm)した後、養生テープを剥がし、被覆材の塗付部から未塗付部への垂れを目視で評価した。評価基準は以下の通りである。
A:垂れは認められなかった(合格)。
B:未塗付部へ許容範囲の若干の垂れが認められた(合格)。
C:未塗付部へ顕著な垂れが生じた(不合格)。
・付着強度評価
上記試験体を使用し、水に24時間浸漬後、JIS K5600 付着強さの試験方法に準じて付着強度を測定した。評価基準は以下の通りである。
A:付着強さ3N/mm2以上
B:付着強さ2N/mm2以上3N/mm2未満
C:付着強さ2N/mm2未満
上記試験体の裏面から25mmの位置にヒーター(ヒーター温度680℃)を設置し、ヒーターにより試験体を加熱し、被膜のずれの有無を評価した。評価基準は以下の通りである。
A:被膜のずれは認められなかった(合格)。
B:許容範囲の若干の被膜のずれが認められた(合格)。
C:顕著な被膜のずれが生じた(不合格)。
Claims (3)
- 被覆材を基材に塗付し、塗膜を乾燥させることにより被膜を形成する方法であって、
(1)前記被覆材は、
重量平均分子量1万〜30万の易溶解性樹脂(a)100重量部に対して、
粉体(b)を200〜2000重量部、
溶媒(c)を50〜500重量部、及び
前記易溶解性樹脂(a)よりも大きな重量平均分子量を有する遅溶解性樹脂(d)を1〜100重量部含有し、
前記粉体(b)は前記溶媒(c)に難溶性又は不溶性の粉体であり、
前記易溶解性樹脂(a)及び遅溶解性樹脂(d)は、それぞれアクリル樹脂、ポリスチレン樹脂及びアクリルスチレン樹脂の少なくとも一種であり、
(2)前記塗付と前記乾燥との組み合わせからなる1工程により形成される前記被膜の乾燥膜厚が400μm以上である、
ことを特徴とする被膜形成方法。 - 前記塗付に先立ち、前記被覆材を調製する工程を更に有し、
当該工程は、前記易溶解性樹脂(a)、前記粉体(b)、前記溶媒(c)及び前記遅溶解性樹脂(d)を含有する混合物を調製し、当該混合物中で前記遅溶解性樹脂(d)を溶解させることにより前記被覆材を調製する、
請求項1に記載の被膜形成方法。 - 前記混合物は、前記易溶解性樹脂(a)、前記粉体(b)及び前記溶媒(c)を混合後、そこに前記遅溶解性樹脂(d)を添加することにより得る、
請求項2に記載の被膜形成方法。
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JPH0619202A (ja) * | 1992-07-02 | 1994-01-28 | Sekisui Chem Co Ltd | トナー用樹脂の製造方法 |
JPH11279478A (ja) * | 1998-03-31 | 1999-10-12 | Nof Corp | 上塗塗料及びそれを用いた塗装金属板の塗膜形成方法 |
JP2002285069A (ja) * | 2001-03-23 | 2002-10-03 | Nippon Yushi Basf Coatings Kk | 上塗り塗料組成物、塗装仕上げ方法及び塗装物品 |
JP2004027147A (ja) * | 2002-06-28 | 2004-01-29 | Mitsui Kinzoku Toryo Kagaku Kk | 建築用組成物、建築用基材及び建築物の塗装方法 |
JP2007044614A (ja) * | 2005-08-09 | 2007-02-22 | Dainippon Toryo Co Ltd | 意匠性建材の製造方法 |
JP2010234366A (ja) * | 2009-03-09 | 2010-10-21 | Dainippon Toryo Co Ltd | 意匠性建材及びその製造方法 |
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JPH0619202A (ja) * | 1992-07-02 | 1994-01-28 | Sekisui Chem Co Ltd | トナー用樹脂の製造方法 |
JPH11279478A (ja) * | 1998-03-31 | 1999-10-12 | Nof Corp | 上塗塗料及びそれを用いた塗装金属板の塗膜形成方法 |
JP2002285069A (ja) * | 2001-03-23 | 2002-10-03 | Nippon Yushi Basf Coatings Kk | 上塗り塗料組成物、塗装仕上げ方法及び塗装物品 |
JP2004027147A (ja) * | 2002-06-28 | 2004-01-29 | Mitsui Kinzoku Toryo Kagaku Kk | 建築用組成物、建築用基材及び建築物の塗装方法 |
JP2007044614A (ja) * | 2005-08-09 | 2007-02-22 | Dainippon Toryo Co Ltd | 意匠性建材の製造方法 |
JP2010234366A (ja) * | 2009-03-09 | 2010-10-21 | Dainippon Toryo Co Ltd | 意匠性建材及びその製造方法 |
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