JP5890592B2 - バリアフィルム、バリアフィルムの製造方法、及びバリアフィルムを含む物品 - Google Patents
バリアフィルム、バリアフィルムの製造方法、及びバリアフィルムを含む物品 Download PDFInfo
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- JP5890592B2 JP5890592B2 JP2015526701A JP2015526701A JP5890592B2 JP 5890592 B2 JP5890592 B2 JP 5890592B2 JP 2015526701 A JP2015526701 A JP 2015526701A JP 2015526701 A JP2015526701 A JP 2015526701A JP 5890592 B2 JP5890592 B2 JP 5890592B2
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Description
本出願は、2012年8月8日に出願された米国特許仮出願第61/680,955号、及び2013年3月14日に出願された同第61/782,076号に基づく優先権を主張するものであり、これらの開示内容は、その全体が参照により本明細書に組み込まれる。
「a」、「an」、及び「the」等の用語は、1つの実体のみを指すことを意図するものではなく、具体例を例示のために用いることができる一般部類を含む。用語「a」、「an」、及び「the」は、用語「少なくとも1つ」と同じ意味で使用される。
−R1−[Si(Y)p(R2)3−p]であり、式中、R1は、上記の実施形態のいずれかと同様に定義されるが、R3基の両方が水素でない場合があることを条件とする。いくつかの実施形態では、1つのR3基は水素又はアルキルであり、もう一方のR3基は、−R1−[Si(Y)p(R2)3−p]である。これら実施形態のいくつかでは、1つのR3基はアルキルであり、もう一方のR3基は、−R1−[Si(Y)p(R2)3−p]である。これらの実施形態のいくつかにおいて、アルキルは、6個まで(いくつかの実施形態では、5、4、3、又は2個まで)の炭素原子を有してよい。いくつかの実施形態では、1つのR3基は水素又はメチルであり、もう一方のR3基は、−R1−[Si(Y)p(R2)3−p]である。これらの実施形態のいくつかでは、1つのR3基は水素であり、もう一方のR3基は、−R1−[Si(Y)p(R2)3−p]である。
第1の実施形態では、本開示は、バリアフィルムであって、
基材と、
前記基材の主表面上の第1のポリマー層と、
前記第1のポリマー層上の酸化物層と、
前記酸化物層上の第2のポリマー層と、を含み、
前記第1のポリマー層又は前記第2のポリマー層の少なくとも一方が、少なくとも2つの独立して選択されたシラン基を有する第2又は第3アミノ官能性シランのシロキサン反応生成物を含み、前記第2又は第3アミノ官能性シランが、ビス−(γ−トリエトキシシリルプロピル)アミン以外である、バリアフィルムを提供する。
(R3)2N−R1−[Si(Y)p(R2)3−p]
式中、
R1は、1つ以上の−O−基又は3つまでの−NR3−基により任意に中断される多価アルキレン基であり、
R2は、アルキル、アリールアルキレニル、又は−R1−[Si(Y)p(R2)3−p]であり、
各R3は、独立して、水素、アルキル、アリールアルキレニル、又は−R1−[Si(Y)p(R2)3−p]であり、
Yは、アルコキシ、アセトキシ、アリールオキシ、又はハロゲンであり、
pは1、2、又は3であり、
但し、少なくとも2つの独立して選択された−Si(Y)p(R2)3−p基が存在し、R3基の両方が水素でない場合があることを条件とする、第1の実施形態のバリアフィルムを提供する。
基材の表面に第1のポリマー層を設けることと、
前記第1のポリマー層上に酸化物層を設けることと、
前記酸化物層上に第2のポリマー層を設けることと、を含み、
前記第1のポリマー層又は前記第2のポリマー層の少なくとも一方が、少なくとも2つのシラン基を有する第2又は第3アミノ官能性シランのシロキサン反応生成物を含み、前記第2又は第3アミノ官能性シランが、ビス−(γ−トリエトキシシリルプロピル)アミン以外である、方法を提供する。
厚さ0.05mmの感圧性接着剤(PSA)(3M Company(St.Paul,MN)から商品名「3M OPTICALLY CLEAR ADHESIVE 8172P」で入手)を使用して、22.9cm×15.2cmのバリアフィルムを、エチレンテトラフルオロエチレンポリマーシート(ETFE)(厚さ0.05mm、St.Gobain Performance Plastics(Wayne,NJ)から商品名「NORTON ETFE」で入手可能)に、バリアフィルムの第2のポリマー層がETFEシートに隣接した状態で積層することにより、比較用積層構造体A〜F及び積層構造体1〜3を調製した。比較用積層構造体A〜F及び積層構造体1〜3は、それぞれ比較例A〜F、及び実施例1〜3のバリアフィルムを使用して調製された。次に、積層したバリアフィルムのポリエチレンテレフタレート(PET)側を、厚さ0.14mm(0.0056インチ)、21.6cm×14cmの、ポリテトラフルオロエチレン(PTFE)をコーティングしたアルミホイル(McMaster−Carr(Santa Fe Springs,CA)から商品名「8656K61」で入手)のPTFE側に設置した。PTFEでコーティングされたアルミホイルは、バリアフィルムよりも各寸法において1.27cm小さかったので、PETの一部は露出したままとなった。幅13mm(0.5インチ)の乾燥した縁用テープ(Truseal Technologies Inc.(Solon,OH)から商品名「SOLARGAIN EDGE TAPE SET LP01」で入手)を、PTFEでコーティングされたアルミホイルの外周部に取り付けて、積層バリアフィルムをPTFE層に固定することによって、積層バリアシートを調製した。厚さ0.38cm(0.015インチ)の封入材用フィルム(JuraFilms(Downer Grove,IL)から商品名「JURASOL」で入手)を、PTFEでコーティングされたアルミホイルのアルミニウム側に設置した。第1の積層バリアシートと組成が同じ第2の積層バリアシートのPET層を、封入材用フィルムの上に配置して、積層構造体を形成した。この構造体を150℃で12分にわたり真空ラミネートした。
分光透過率
分光計(PerkinElmer(Waltham,MA)から市販のモデル「LAMBDA 900」)を使用して分光透過率を測定した。分光透過率を、入射角0°での400nmと700nmとの間の平均透過率パーセント(Tvis)として報告する。
比較例A〜F、及び実施例1〜3のバリアフィルムの水蒸気透過率(WVTR)を、MOCON PERMATRAN−W(登録商標)モデル700 WVTR試験システム(MOCON,Inc(Minneapolis,MN)より入手)を使用して、ASTM F−1249−06、「Standard Test Method for Water Vapor Transmission Rate Through Plastic Film and Sheeting Using a Modulated Infrared Sensor」に概説されている手順に従って測定した。温度約50℃及び相対湿度(RH)約100%を用い、WVTRを、1日当たりの1平方メートル当たりのグラム(g/m2/日)で表す。試験システムの最低検出限界は0.005g/m2/日であった。場合によっては、測定したWVTRは最低検出限界を下回り、<0.005g/m2/日と報告する。
比較例A〜F、及び実施例1〜3のバリアフィルムを使用して調製した積層構造体を、温度約85℃及び相対湿度約85%に設定した環境室(Thermotron Industries(Holland,MI)からモデル「SE−1000−3」で入手)の中に、0時間(初期)、250時間、500時間、及び1000時間にわたって入れた。
比較例A〜F、及び実施例1〜3のエージングしたバリアフィルム及び未エージングのバリアフィルムを、PTFE層を剥離することによって積層構造体から除去した。次に、バリアフィルムを幅1インチ(2.54cm)の切片に切断した。これら切片を、ASTM D 1876−08「Standard Test Method for Peel Resistance of Adhesives(T剥離試験)」に概説されている手順に従って、引っ張り強度試験機(MTS(Eden Prairie,MN)から、Testworks 4ソフトウェアを備えた商品名「INISIGHT 2 SL」で入手)に入れた。クランプは2つ使用する。一方のクランプをETFE及びPSAに取り付け、もう一方をPET及び薄いバリア層に取り付けた。剥離速度は254mm/分(10インチ/分)を用いた。接着は、0.05〜5.95cmの4回の剥離測定の平均として、1センチメートル当たりのニュートン(N/cm)で報告する。場合によっては、T−剥離接着性は測定されず、「N/M」として報告する。
米国特許第5,440,446号(Shawら)及び同第7,018,713号(Padiyathら)(当該特許は共に参照により本明細書に組み込まれる)に記載されているコーターと同様の真空コーター上で、ポリエチレンテレフタレート(PET)基材フィルム(E.I.DuPont de Nemour(Wilmington,DE)から商標名「XST 6642」で入手)を、第1のポリマー層、無機酸化ケイ素アルミニウム(SiAlOx)バリア層、及び第2のポリマー層の積層体で覆うことによって、バリアフィルムを調製した。個々の層は以下のように形成された。
層3(第2のポリマー層)が97重量パーセントのトリシクロデカンジメタノールジアクリレートモノマーと3重量%のN−ブチル−アミノプロピルトリメトキシシラン(Evonik(Piscataway,NJ)から商品名「DYNASYLAN 1189」で入手)の混合物であったことを除いて、比較例Aに記載の通りにバリアフィルムを調製した。
層3(第2のポリマー層)が97重量パーセントのトリシクロデカンジメタノールジアクリレートモノマーと3重量%のN,N−ジエチル−アミノプロピルトリメトキシシラン(Gelest(Morrisville,PA)から商品名「SID3396.0」で入手)の混合物であったことを除いて、比較例Bに記載の通りにバリアフィルムを調製した。
層3(第2のポリマー層)が97重量パーセントのトリシクロデカンジメタノールジアクリレートモノマーと3重量%のN−n−ブチル−AZA−2,2−ジメトキシシラシクロペンタン(Gelest(Morrisville,PA)から商品名「1932.4」で市販)の混合物であったことを除いて、比較例Bに記載の通りにバリアフィルムを調製した。
層3(第2のポリマー層)が97重量パーセントのトリシクロデカンジメタノールジアクリレートモノマーと3重量%のビス(3−トリエトキシシリルプロピル)アミン(Evonik(Piscataway,NJ)から商品名「DYNASYLAN 1122」で入手)の混合物であったことを除いて、比較例Bに記載の通りにバリアフィルムを調製した。この化合物はビス−(γ−トリエトキシシリルプロピル)アミンとしても知られている。
バリアフィルムが第2の製造作業で製造されたことを除いて、比較例Bに記載の通りにバリアフィルムを調製した。
層3(第2のポリマー層)が97重量パーセントのトリシクロデカンジメタノールジアクリレートモノマーと3重量%のビス(3−トリメトキシシリルプロピル)アミン(Evonikから商品名「DYNASYLAN 1124」で入手)の混合物であったことを除いて、比較例Bに記載の通りにバリアフィルムを調製した。
層3(第2のポリマー層)が97重量パーセントのトリシクロデカンジメタノールジアクリレートモノマーと3重量%のN−メチル−ビス(3−トリメトキシシリルプロピル)アミン(Gelestから商品名「SIB1835.0」で入手)の混合物であったことを除いて、実施例1に記載の通りにバリアフィルムを調製した。
バリアフィルムが第2の製造作業で製造されたことを除いて、実施例1に記載の通りにバリアフィルムを調製した。
Claims (5)
- バリアフィルムであって、
基材と、
前記基材の主表面上の第1のポリマー層と、
前記第1のポリマー層上の酸化物層と、
前記酸化物層上の第2のポリマー層と、を含み、
前記第1のポリマー層又は前記第2のポリマー層の少なくとも一方が、下式
(R 3 ) 2 N−R 1 −[Si(Y) p ]
(式中、
R 1 は、3つまでの−NR 3 −基により任意に中断される多価アルキレン基であり、
1つのR 3 は、水素又はアルキルであり、他のR 3 は−R 1 −[Si(Y) p ]であり、
Yは、アルコキシであり、
pは3である)
で表される第2又は第3アミノ官能性シランのシロキサン反応生成物を含み、前記第2又は第3アミノ官能性シランが、ビス−(γ−トリエトキシシリルプロピル)アミン以外である、バリアフィルム。 - 1つのR3がアルキルであり、その他のR3が、
−R1−[Si(Y) p ]である、請求項1に記載のバリアフィルム。 - 前記第2又は第3アミノ官能性シランが、ビス(3−トリメトキシシリルプロピル)アミン、N−メチル−ビス(3−トリメトキシシリルプロピル)アミン、又はN,N’−ビス[3−トリメトキシシリルプロピル]−エチレンジアミンである、請求項1に記載のバリアフィルム。
- 請求項1〜3のいずれか一項に記載のバリアフィルムを含むバリアアセンブリであって、前記バリアフィルムの主表面が、感圧性接着剤を用いてトップシートに接着され、前記トップシートが、エチレン−テトラフルオロエチレンコポリマー、テトラフルオロエチレン−ヘキサフルオロプロピレンコポリマー、テトラフルオロエチレン−ヘキサフルオロプロピレン−フッ化ビニリデンコポリマー、又はポリフッ化ビニリデンのうちの少なくとも1つを含む、バリアアセンブリ。
- 前記トップシートに接着された前記バリアフィルムの前記主表面と反対側の、前記バリアフィルムの主表面が、光電池上に配置される、請求項4に記載のバリアアセンブリ。
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-
2013
- 2013-08-07 TW TW102128375A patent/TWI610806B/zh active
- 2013-08-08 US US14/420,060 patent/US10636920B2/en active Active
- 2013-08-08 CN CN201380041879.8A patent/CN104768758B/zh active Active
- 2013-08-08 EP EP13828132.4A patent/EP2882591B1/en active Active
- 2013-08-08 JP JP2015526701A patent/JP5890592B2/ja active Active
- 2013-08-08 KR KR1020157005651A patent/KR101602120B1/ko active IP Right Grant
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EP2882591A1 (en) | 2015-06-17 |
TWI610806B (zh) | 2018-01-11 |
SG11201500948RA (en) | 2015-03-30 |
TW201406540A (zh) | 2014-02-16 |
US20150194541A1 (en) | 2015-07-09 |
WO2014025983A1 (en) | 2014-02-13 |
CN104768758A (zh) | 2015-07-08 |
CN104768758B (zh) | 2016-10-19 |
KR20150038592A (ko) | 2015-04-08 |
JP2015531703A (ja) | 2015-11-05 |
EP2882591B1 (en) | 2024-01-24 |
EP2882591A4 (en) | 2016-04-13 |
US10636920B2 (en) | 2020-04-28 |
KR101602120B1 (ko) | 2016-03-09 |
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