JP5594359B2 - 接着剤組成物及びその使用、並びに、回路部材の接続構造体及びその製造方法 - Google Patents
接着剤組成物及びその使用、並びに、回路部材の接続構造体及びその製造方法 Download PDFInfo
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- JP5594359B2 JP5594359B2 JP2012507066A JP2012507066A JP5594359B2 JP 5594359 B2 JP5594359 B2 JP 5594359B2 JP 2012507066 A JP2012507066 A JP 2012507066A JP 2012507066 A JP2012507066 A JP 2012507066A JP 5594359 B2 JP5594359 B2 JP 5594359B2
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/06—Polyurethanes from polyesters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
- C09D4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
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Description
(フェノキシ樹脂の調製)
フェノキシ樹脂(商品名:YP−50、東都化成株式会社製)40質量部を、メチルエチルケトン60質量部に溶解して、固形分40質量%の溶液とした。
ポリエステルウレタン樹脂(商品名:UR−1400、東洋紡株式会社製)は、樹脂分30質量%のメチルエチルケトンとトルエンの1:1混合溶媒溶解品を用いた。
重量平均分子量2000のポリブチレンアジペートジオール(Aldrich株式会社製)450質量部と、平均分子量2000のポリオキシテトラメチレングリコール(Aldrich株式会社製)450質量部、1,4−ブチレングリコール(Aldrich株式会社製)100質量部を、メチルエチルケトン(和光純薬工業株式会社製)4000質量部中で溶解し、ジフェニルメタンジイソシアネート(Aldrich株式会社製)390質量部を加えて70℃にて60分間反応させて、ウレタン樹脂を得た。得られたウレタン樹脂の重量平均分子量をGPC法によって測定したところ、100000であった。
(ウレタンアクリレート(UA)の合成)
攪拌機、温度計、塩化カルシウム乾燥管を備えた還流冷却管、及び、窒素ガス導入管を備えた反応容器に、2−ヒドロキシエチルアクリレート(Aldrich株式会社製)238質量部(2.05モル)、ハイドロキノンモノメチルエーテル(Aldrich株式会社製)0.53質量部、数平均分子量2000のポリ(3−メチル−1,5−ペンタンジオールアジペート)ジオール(Aldrich株式会社製)4000質量部(2.00モル)、ジブチルスズジラウレート(Aldrich株式会社製)5.53質量部を投入した。充分に窒素ガスを導入した後、70〜75℃に加熱し、イソフォロンジイソシアネート(Aldrich株式会社製)666質量部(3.00モル)を3時間で均一に滴下し、反応させた。滴下完了後、約15時間反応を継続し、IR測定によりイソシアネートが消失したことを確認して反応を終了してウレタンアクリレート(UA)を得た。得られたウレタンアクリレート(UA)の数平均分子量は3700であった。
ビス[2−((メタ)アクリロイロキシ)エチル]ホスフェート(Aldrich社製)、リン酸アクリレート(商品名:PM2、日本化薬社製)、ジブチルホスフェート(Aldrich社製)を準備した。なお、ビス[2−((メタ)アクリロイロキシ)エチル]ホスフェート、及び、リン酸アクリレート(PM2)は、ラジカル重合性化合物として機能するものである。
ラジカル重合開始剤としてt−ヘキシルパーオキシ−2−エチルヘキサノエート(商品名:パーヘキシルO、日油株式会社製)を準備した。
(導電性粒子の作製)
ポリスチレンを核とする粒子の表面に、厚み0.2μmのニッケル層を設け、このニッケル層の外側に、厚み0.02μmの金層を設け、平均粒径10μm、比重2.5の導電性粒子を作製した。
固形質量比で表3に示すように配合し、さらに導電性粒子を、接着剤組成物の固形分全体積を基準として1.5体積%となるように配合分散させ、接着剤組成物を得た。得られた接着剤組成物を、塗工装置を用いて厚み80μmのフッ素樹脂フィルム上に塗布し、70℃、10分の熱風乾燥によって接着剤層の厚みが20μmのフィルム状接着剤組成物を得た。
実施例1〜8、比較例1〜5のフィルム状接着剤組成物を、ポリイミドフィルム(Tg:350℃)上にライン幅50μm、ピッチ100μm、厚み18μmの銅回路を250本有するフレキシブル回路板(FPC)と、PETフィルム(Tg:120℃)上に厚み0.2μmのIZOの薄層を形成したPET基板(厚み0.1mm、表面抵抗30Ω/□)との間に介在させた。これを、熱圧着装置(加熱方式:コンスタントヒート型、東レエンジニアリング社製)を用いて、150℃、2MPaで10秒間加熱加圧して幅2mmにわたり接続し、接続構造体を作製した。この接続構造体の隣接回路間の抵抗値を、接着直後と、85℃、85%RHの高温高湿槽中に240時間保持した後(試験後)にマルチメータで測定した。抵抗値は隣接回路間の抵抗37点の平均で示した。
実施例1〜8及び比較例1〜5のフィルム状接着剤組成物を、ポリイミドフィルム(Tg:350℃)上にライン幅100μm、ピッチ200μm、厚み18μmの銅回路を250本有するフレキシブル回路板(FPC)と、PETフィルム(Tg:120℃)上にライン幅100μm、ピッチ200μm、厚み0.2μmのITOの回路を形成したPET基板、又は、PETフィルム(Tg:120℃)上にライン幅100μm、ピッチ200μm、厚み0.2μmのIZOの回路を形成したPET基板との間に介在させた。これを上記接続抵抗及び接着強度の測定の際と同じ方法及び条件で加熱圧着して接続構造体を作製した。この接続構造体を85℃、85%RHの高温高湿槽中に240時間保持した後、ITO回路及びIZO回路の腐食の有無を光学顕微鏡を用いて観察した。このとき、ITO回路及びIZO回路の少なくとも一部が溶出して失われていた場合を腐食有りとし、ITO回路及びIZO回路の溶出が認められなかった場合を腐食無しとした。以上のようにして行った回路腐食の有無の評価結果を下記表4に示す。
実施例1〜6及び比較例1〜2のフィルム状接着剤組成物を、ポリイミドフィルム(Tg:350℃)上にライン幅25μm、ピッチ50μm、厚み18μmの銅回路を500本有するフレキシブル回路板(FPC)と、厚み0.20μmの酸化インジウム(ITO)の薄層を形成したガラス(厚み1.1mm、表面抵抗20Ω/□)との間に介在させた。これを、上記接続抵抗及び接着強度の測定の際と同じ方法及び条件で加熱圧着して接続構造体を作製した。この接続構造体の接続抵抗、接着強度及び回路腐食の有無を、上記と同様の方法で測定した。その結果を下記表5に示す。
Claims (6)
- 主面上に第一の接続端子を有する第一の回路部材と、主面上に第二の接続端子を有する第二の回路部材と、接続部材と、を備える回路部材の接続構造体であって、
前記第一の接続端子及び前記第二の接続端子が対向するように、前記第一の回路部材及び前記第二の回路部材が前記接続部材を介して配置されるとともに、前記第一の接続端子及び前記第二の接続端子が電気的に接続されており、
前記接続部材は、接着剤組成物の硬化物であり、
前記接着剤組成物は、リン酸基含有化合物を含有し、前記接着剤組成物の硬化物における遊離リン酸濃度が100質量ppm以下であるものであり、
前記第一の回路部材及び/又は前記第二の回路部材は、ガラス転移温度が200℃以下の熱可塑性樹脂を含有する基材から構成されており、
前記第一の接続端子及び/又は前記第二の接続端子は、非晶質構造のITO及び/又は非晶質構造のIZOから構成されており、
前記第一の回路部材及び前記第二の回路部材の少なくとも一方が、前記熱可塑性樹脂を含む基材から構成され、且つ、主面上に前記ITO及び/又は前記IZOから構成される接続端子を有するものである、回路部材の接続構造体。 - 前記ガラス転移温度が200℃以下の熱可塑性樹脂が、ポリエチレンテレフタレート、ポリカーボネート及びポリエチレンナフタレートからなる群より選ばれる少なくとも1種である、請求項1に記載の回路部材の接続構造体。
- 主面上に第一の接続端子を有する第一の回路部材と、主面上に第二の接続端子を有する第二の回路部材と、接続部材と、を備える回路部材の接続構造体であって、
前記第一の接続端子及び前記第二の接続端子が対向するように、前記第一の回路部材及び前記第二の回路部材が前記接続部材を介して配置されるとともに、前記第一の接続端子及び前記第二の接続端子が電気的に接続されており、
前記接続部材は、接着剤組成物の硬化物であり、
前記接着剤組成物は、リン酸基含有化合物を含有し、前記接着剤組成物の硬化物における遊離リン酸濃度が100質量ppm以下であるものであり、
前記第一の回路部材及び/又は前記第二の回路部材は、ポリエチレンテレフタレート、ポリカーボネート及びポリエチレンナフタレートからなる群より選ばれる少なくとも1種の熱可塑性樹脂を含有する基材から構成されており、
前記第一の接続端子及び/又は前記第二の接続端子は、非晶質構造のITO及び/又は非晶質構造のIZOから構成されており、
前記第一の回路部材及び前記第二の回路部材の少なくとも一方が、前記熱可塑性樹脂を含む基材から構成され、且つ、主面上に前記ITO及び/又は前記IZOから構成される接続端子を有するものである、回路部材の接続構造体。 - 前記接着剤組成物が、(a)熱可塑性樹脂、(b)ラジカル重合性化合物、及び、(c)ラジカル重合開始剤を含有し、前記(b)ラジカル重合性化合物が前記リン酸基含有化合物を含む、請求項1〜3のいずれか一項に記載の回路部材の接続構造体。
- 前記(b)ラジカル重合性化合物が、前記リン酸基含有化合物としてのリン酸基を有するビニル化合物と、該リン酸基を有するビニル化合物以外のラジカル重合性化合物とを、それぞれ1種以上含有する、請求項4に記載の回路部材の接続構造体。
- 前記接着剤組成物が、(d)導電性粒子をさらに含有する請求項1〜5のいずれか一項に記載の回路部材の接続構造体。
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JP6051662B2 (ja) * | 2012-08-03 | 2016-12-27 | 日立化成株式会社 | 回路接続用接着剤組成物、接着シート、接着剤リール及び回路部材の接続構造体 |
JP6061644B2 (ja) * | 2012-09-24 | 2017-01-18 | 株式会社タムラ製作所 | 異方性導電性ペーストおよびそれを用いたプリント配線基板 |
CN107636107B (zh) * | 2015-06-10 | 2021-01-05 | 昭和电工材料株式会社 | 粘接剂组合物以及连接体 |
JP6672953B2 (ja) * | 2016-03-29 | 2020-03-25 | 味の素株式会社 | 樹脂シート |
CN109314327B (zh) * | 2016-10-06 | 2022-04-05 | 积水化学工业株式会社 | 导电材料、连接结构体以及连接结构体的制造方法 |
KR102230951B1 (ko) * | 2018-04-17 | 2021-03-23 | 주식회사 엘지화학 | 본딩장치 및 방법 |
JP2021006491A (ja) * | 2019-06-27 | 2021-01-21 | 日東電工株式会社 | Low−Eガラス板、Low−Eガラス板用保護シートおよびその利用 |
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JPH10313161A (ja) * | 1997-05-12 | 1998-11-24 | Hitachi Chem Co Ltd | 配線基板 |
JP2004043603A (ja) * | 2002-07-10 | 2004-02-12 | Bridgestone Corp | 異方性導電フィルム |
JP2004043725A (ja) * | 2002-07-15 | 2004-02-12 | Bridgestone Corp | 異方性導電フィルム |
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JP2006257208A (ja) * | 2005-03-16 | 2006-09-28 | Hitachi Chem Co Ltd | 接着剤、回路接続用接着剤、接続体及び半導体装置 |
JP2007258184A (ja) * | 2007-05-11 | 2007-10-04 | Hitachi Chem Co Ltd | 電極の接続構造 |
JP2009074027A (ja) * | 2007-08-30 | 2009-04-09 | Hitachi Chem Co Ltd | 接着剤、及び回路部材の接続構造体 |
JP2009114352A (ja) * | 2007-11-07 | 2009-05-28 | Bridgestone Corp | 接着性樹脂組成物及びそれを用いた接着材料 |
JP2009155387A (ja) * | 2007-12-25 | 2009-07-16 | Bridgestone Corp | 接着性樹脂組成物及びそれを用いた接着材料 |
WO2009128530A1 (ja) * | 2008-04-17 | 2009-10-22 | 日立化成工業株式会社 | 接着剤組成物、回路接続用接着剤、接続体、及び半導体装置 |
JP2009277769A (ja) * | 2008-05-13 | 2009-11-26 | Hitachi Chem Co Ltd | 回路接続材料及びそれを用いた回路部材の接続構造 |
JP2009277682A (ja) * | 2008-05-12 | 2009-11-26 | Hitachi Chem Co Ltd | 回路接続材料及びそれを用いた回路部材の接続構造 |
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JP5018779B2 (ja) * | 2006-08-22 | 2012-09-05 | 日立化成工業株式会社 | 回路接続材料、回路部材の接続構造及び回路部材の接続構造の製造方法 |
KR101090577B1 (ko) * | 2006-12-01 | 2011-12-08 | 히다치 가세고교 가부시끼가이샤 | 접착제 및 이것을 이용한 접속 구조체 |
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Patent Citations (12)
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JPH10313161A (ja) * | 1997-05-12 | 1998-11-24 | Hitachi Chem Co Ltd | 配線基板 |
JP2004043603A (ja) * | 2002-07-10 | 2004-02-12 | Bridgestone Corp | 異方性導電フィルム |
JP2004043725A (ja) * | 2002-07-15 | 2004-02-12 | Bridgestone Corp | 異方性導電フィルム |
JP2005120220A (ja) * | 2003-10-16 | 2005-05-12 | Bridgestone Corp | 異方性導電フィルム |
JP2006257208A (ja) * | 2005-03-16 | 2006-09-28 | Hitachi Chem Co Ltd | 接着剤、回路接続用接着剤、接続体及び半導体装置 |
JP2007258184A (ja) * | 2007-05-11 | 2007-10-04 | Hitachi Chem Co Ltd | 電極の接続構造 |
JP2009074027A (ja) * | 2007-08-30 | 2009-04-09 | Hitachi Chem Co Ltd | 接着剤、及び回路部材の接続構造体 |
JP2009114352A (ja) * | 2007-11-07 | 2009-05-28 | Bridgestone Corp | 接着性樹脂組成物及びそれを用いた接着材料 |
JP2009155387A (ja) * | 2007-12-25 | 2009-07-16 | Bridgestone Corp | 接着性樹脂組成物及びそれを用いた接着材料 |
WO2009128530A1 (ja) * | 2008-04-17 | 2009-10-22 | 日立化成工業株式会社 | 接着剤組成物、回路接続用接着剤、接続体、及び半導体装置 |
JP2009277682A (ja) * | 2008-05-12 | 2009-11-26 | Hitachi Chem Co Ltd | 回路接続材料及びそれを用いた回路部材の接続構造 |
JP2009277769A (ja) * | 2008-05-13 | 2009-11-26 | Hitachi Chem Co Ltd | 回路接続材料及びそれを用いた回路部材の接続構造 |
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JPWO2011118719A1 (ja) | 2013-07-04 |
KR20120138814A (ko) | 2012-12-26 |
TW201144397A (en) | 2011-12-16 |
US20130075142A1 (en) | 2013-03-28 |
KR101383933B1 (ko) | 2014-04-10 |
CN102791820A (zh) | 2012-11-21 |
CN102791820B (zh) | 2015-04-29 |
TWI509045B (zh) | 2015-11-21 |
WO2011118719A1 (ja) | 2011-09-29 |
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