JP5412296B2 - 耐火セラミック複合材およびその製造方法 - Google Patents
耐火セラミック複合材およびその製造方法 Download PDFInfo
- Publication number
- JP5412296B2 JP5412296B2 JP2009550878A JP2009550878A JP5412296B2 JP 5412296 B2 JP5412296 B2 JP 5412296B2 JP 2009550878 A JP2009550878 A JP 2009550878A JP 2009550878 A JP2009550878 A JP 2009550878A JP 5412296 B2 JP5412296 B2 JP 5412296B2
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- zircon
- particle size
- component
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- median particle
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- Expired - Fee Related
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/48—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
- C04B35/482—Refractories from grain sized mixtures
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
- C03B17/06—Forming glass sheets
- C03B17/064—Forming glass sheets by the overflow downdraw fusion process; Isopipes therefor
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/60—Preparation of carbonates or bicarbonates in general
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G25/00—Compounds of zirconium
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
- C03B17/06—Forming glass sheets
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/48—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
- C04B35/481—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates containing silicon, e.g. zircon
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
- C04B35/645—Pressure sintering
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- C—CHEMISTRY; METALLURGY
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
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- C—CHEMISTRY; METALLURGY
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
- C04B2235/3225—Yttrium oxide or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3232—Titanium oxides or titanates, e.g. rutile or anatase
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3251—Niobium oxides, niobates, tantalum oxides, tantalates, or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/327—Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3272—Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/447—Phosphates or phosphites, e.g. orthophosphate or hypophosphite
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5463—Particle size distributions
- C04B2235/5472—Bimodal, multi-modal or multi-fraction
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- C—CHEMISTRY; METALLURGY
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/602—Making the green bodies or pre-forms by moulding
- C04B2235/6021—Extrusion moulding
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- C—CHEMISTRY; METALLURGY
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/604—Pressing at temperatures other than sintering temperatures
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- C—CHEMISTRY; METALLURGY
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/77—Density
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Inorganic Chemistry (AREA)
- Composite Materials (AREA)
- Compositions Of Oxide Ceramics (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/708,213 | 2007-02-20 | ||
| US11/708,213 US7928029B2 (en) | 2007-02-20 | 2007-02-20 | Refractory ceramic composite and method of making |
| PCT/US2008/001463 WO2008103235A1 (en) | 2007-02-20 | 2008-02-04 | Refractory ceramic composite and method of making |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2013041849A Division JP5658294B2 (ja) | 2007-02-20 | 2013-03-04 | 耐火セラミック複合材およびその製造方法 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2010519163A JP2010519163A (ja) | 2010-06-03 |
| JP2010519163A5 JP2010519163A5 (enExample) | 2013-04-18 |
| JP5412296B2 true JP5412296B2 (ja) | 2014-02-12 |
Family
ID=39705499
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2009550878A Expired - Fee Related JP5412296B2 (ja) | 2007-02-20 | 2008-02-04 | 耐火セラミック複合材およびその製造方法 |
| JP2013041849A Expired - Fee Related JP5658294B2 (ja) | 2007-02-20 | 2013-03-04 | 耐火セラミック複合材およびその製造方法 |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2013041849A Expired - Fee Related JP5658294B2 (ja) | 2007-02-20 | 2013-03-04 | 耐火セラミック複合材およびその製造方法 |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US7928029B2 (enExample) |
| EP (1) | EP2112958A1 (enExample) |
| JP (2) | JP5412296B2 (enExample) |
| KR (1) | KR101425695B1 (enExample) |
| CN (1) | CN101641171B (enExample) |
| TW (1) | TWI392651B (enExample) |
| WO (1) | WO2008103235A1 (enExample) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7704905B2 (en) * | 2007-05-07 | 2010-04-27 | Corning Incorporated | Reduced strain refractory ceramic composite and method of making |
| WO2009054951A1 (en) * | 2007-10-26 | 2009-04-30 | Corning Incorporated | Low-creep-zircon material with nano-additives and method of making same |
| EP2297068B1 (en) * | 2008-05-20 | 2013-07-10 | Corning Incorporated | Low-strain-rate modified zircon material and articles |
| US20100210444A1 (en) * | 2009-02-19 | 2010-08-19 | Rhoads Randy L | Large refractory article and method for making |
| US8658551B2 (en) | 2010-08-30 | 2014-02-25 | Corning Incorporated | Creep-resistant zircon article and method of manufacturing same |
| EP2632873B1 (en) * | 2010-10-29 | 2017-07-12 | Corning Incorporated | Dry process for making a large xenotime ceramic block |
| FR2978140B1 (fr) * | 2011-07-20 | 2013-07-05 | Saint Gobain Ct Recherches | Canal d'alimentation de verre en fusion |
| KR20140067074A (ko) * | 2011-08-31 | 2014-06-03 | 코닝 인코포레이티드 | 허니콤 구조를 갖는 세라믹 성형 장치 및 방법 |
| US9199870B2 (en) | 2012-05-22 | 2015-12-01 | Corning Incorporated | Electrostatic method and apparatus to form low-particulate defect thin glass sheets |
| WO2014127369A1 (en) | 2013-02-18 | 2014-08-21 | Saint-Gobain Ceramics & Plastics, Inc. | Sintered zircon material for forming block |
| EP3094603A1 (en) * | 2014-01-15 | 2016-11-23 | Corning Incorporated | Method of making glass sheets with gas pretreatment of refractory |
| US9809500B2 (en) * | 2014-03-31 | 2017-11-07 | Saint-Gobain Ceramics & Plastics, Inc. | Sintered zircon material for forming block |
| US9422187B1 (en) | 2015-08-21 | 2016-08-23 | Corning Incorporated | Laser sintering system and method for forming high purity, low roughness silica glass |
| WO2017136496A1 (en) | 2016-02-05 | 2017-08-10 | Saint-Gobain Ceramics & Plastics, Inc. | Chromium oxide refractory object and methods of forming thereof |
Family Cites Families (30)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2911311A (en) * | 1955-08-08 | 1959-11-03 | Howe Sound Co | Calcium aluminate binder |
| NL302986A (enExample) * | 1963-02-18 | |||
| US3338696A (en) * | 1964-05-06 | 1967-08-29 | Corning Glass Works | Sheet forming apparatus |
| US3285757A (en) * | 1964-05-19 | 1966-11-15 | American Thermocatalytic Corp | Cement composition |
| US3437470A (en) * | 1966-06-17 | 1969-04-08 | Corning Glass Works | Constant force internal support for glass overflow wedge |
| BE757057A (fr) * | 1969-10-06 | 1971-04-05 | Corning Glass Works | Procede et appareil de controle d'epaisseur d'une feuille de verre nouvellement etiree |
| US4057227A (en) * | 1976-08-27 | 1977-11-08 | United Technologies Corporation | Method for making ceramic casting slurries |
| SU1020404A1 (ru) * | 1981-03-30 | 1983-05-30 | Предприятие П/Я Р-6681 | Огнеупорна масса дл покрыти шамотных изделий |
| WO1984000030A1 (en) | 1982-06-18 | 1984-01-05 | Commw Scient Ind Res Org | Zirconia-containing ceramic compound and method of making same |
| JPS62278165A (ja) * | 1986-05-28 | 1987-12-03 | 日立金属株式会社 | ZrO↓2系セラミツクスの製造方法 |
| US4961778A (en) * | 1988-01-13 | 1990-10-09 | The Dow Chemical Company | Densification of ceramic-metal composites |
| FR2661904B1 (fr) * | 1990-05-11 | 1993-10-15 | Ceramiques Composites | Composition pour ceramiques et ses procedes d'obtention. |
| JPH0437646A (ja) * | 1990-05-30 | 1992-02-07 | Agency Of Ind Science & Technol | ジルコニア系セラミックス膜の製造方法及びその焼成方法並びにそれによって製造されたジルコニア系導電性セラミックス及びそれを利用した固体電解質燃料電池 |
| MY109384A (en) * | 1991-04-15 | 1997-01-31 | Wimmera Ind Minerals Pty Ltd | Removal of radioactivity from zircon. |
| JPH07237971A (ja) * | 1994-02-24 | 1995-09-12 | Honda Motor Co Ltd | 窒化珪素反応焼結体の製造方法 |
| JP3359242B2 (ja) * | 1995-10-25 | 2002-12-24 | 株式会社日立ユニシアオートモティブ | セラミックス製品およびその製造方法 |
| JP3837729B2 (ja) | 1998-03-05 | 2006-10-25 | 日本電気硝子株式会社 | 板ガラス成形装置 |
| FR2777882B1 (fr) * | 1998-04-22 | 2000-07-21 | Produits Refractaires | Nouveaux materiaux frittes produits a partir de zircon et de zircone |
| US6168745B1 (en) * | 1998-11-28 | 2001-01-02 | Materials And Systems Research, Inc. | Method for forming t'-phase zirconia for high temperature applications |
| EP1191002A4 (en) | 2000-02-24 | 2005-01-26 | Ibiden Co Ltd | SINTERED ALUMINUM NITRIDE PIECE, CERAMIC SUBSTRATE, CERAMIC HEATING BODY, AND ELECTROSTATIC CHUCK |
| EP1345867B1 (en) * | 2000-12-01 | 2008-09-17 | Corning Incorporated | Sag control of isopipes used in making sheet glass by the fusion process |
| EP1262260B1 (en) * | 2001-05-31 | 2005-07-27 | Daido Tokushuko Kabushiki Kaisha | Method and apparatus for vertical casting of ingots and ingot thus obtained |
| US7001679B2 (en) * | 2001-08-09 | 2006-02-21 | Siemens Westinghouse Power Corporation | Protective overlayer for ceramics |
| JP2003169431A (ja) * | 2001-11-29 | 2003-06-13 | Hitachi Ltd | 電動機 |
| US7126228B2 (en) * | 2003-04-23 | 2006-10-24 | Micron Technology, Inc. | Apparatus for processing semiconductor devices in a singulated form |
| JP2005035846A (ja) * | 2003-07-16 | 2005-02-10 | Nippon Denko Kk | ジルコニア粉末、ジルコニア焼結体及びその製造方法 |
| US7238635B2 (en) * | 2003-12-16 | 2007-07-03 | Corning Incorporated | Creep resistant zircon refractory material used in a glass manufacturing system |
| JP5173434B2 (ja) * | 2004-12-30 | 2013-04-03 | コーニング インコーポレイテッド | 耐火材料 |
| US7759268B2 (en) * | 2006-11-27 | 2010-07-20 | Corning Incorporated | Refractory ceramic composite and method of making |
| US7704905B2 (en) * | 2007-05-07 | 2010-04-27 | Corning Incorporated | Reduced strain refractory ceramic composite and method of making |
-
2007
- 2007-02-20 US US11/708,213 patent/US7928029B2/en not_active Expired - Fee Related
-
2008
- 2008-02-04 WO PCT/US2008/001463 patent/WO2008103235A1/en not_active Ceased
- 2008-02-04 EP EP08725140A patent/EP2112958A1/en not_active Withdrawn
- 2008-02-04 KR KR1020097019546A patent/KR101425695B1/ko not_active Expired - Fee Related
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Also Published As
| Publication number | Publication date |
|---|---|
| CN101641171B (zh) | 2013-04-10 |
| JP5658294B2 (ja) | 2015-01-21 |
| TWI392651B (zh) | 2013-04-11 |
| JP2010519163A (ja) | 2010-06-03 |
| TW200902447A (en) | 2009-01-16 |
| KR101425695B1 (ko) | 2014-08-06 |
| US20080196449A1 (en) | 2008-08-21 |
| KR20090115964A (ko) | 2009-11-10 |
| US7928029B2 (en) | 2011-04-19 |
| EP2112958A1 (en) | 2009-11-04 |
| WO2008103235A1 (en) | 2008-08-28 |
| JP2013100232A (ja) | 2013-05-23 |
| CN101641171A (zh) | 2010-02-03 |
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