JP5191128B2 - 低エネルギー表面を有する耐磨耗性及び耐アルカリ性コーティング又は成形体 - Google Patents
低エネルギー表面を有する耐磨耗性及び耐アルカリ性コーティング又は成形体 Download PDFInfo
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- JP5191128B2 JP5191128B2 JP2006553566A JP2006553566A JP5191128B2 JP 5191128 B2 JP5191128 B2 JP 5191128B2 JP 2006553566 A JP2006553566 A JP 2006553566A JP 2006553566 A JP2006553566 A JP 2006553566A JP 5191128 B2 JP5191128 B2 JP 5191128B2
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Description
a)1つ以上の官能基又はその前駆体を有する少なくとも1つの有機ポリマー又はオリゴマーを含有する硬化性バインダー系、
b)該バインダー系の官能基と反応性である少なくとも1つの官能基を有する少なくとも1つのフッ素化ポリマー又はオリゴマー、及び
c)無機粒子。
RnSiX(4−n) (I)
(式中、X基は同一又は異なり、各々加水分解性基、またはヒドロキシル基であり、R基は、同一又は異なり、非加水分解性基であり、nは、1、2又は3である)のシラン又はそれ由来のオリゴマーである。
使用された支持体は、アルミニウム(100×100mm AlMg3)であった。支持体は、下塗り剤(4.23gのLM910(Asahi)、0.96gのDesmodur N3300(Bayer)及び4.00gのトルエン)を備えていた。下塗り剤は、ナイフ−コーティングによって塗布され、50〜60℃において5分間で乾燥された。
Fluorolink C (Solvay) 4.28g
ポリオール(Desmophen 670,Bayer): 10.16g
トルエン 5g
Desmodur BL 3175 SN(Bayer): 15.87g
SiC UF−10(H.C. Starck): 11.29g
上記の組成物は、10〜15gのガラスビーズを用いて90分間1500rpmで分散され、保存安定であった。該組成物は、上記の支持体にナイフ−コーティングによって塗布され、160℃で60〜120分間で硬化された。
500サイクル後の磨耗物 3.4mg
接触角:
水に対して: 未処理部分において110°
処理部分において(磨耗試験機)125°
ヘキサデカンに対して: 未処理部分において70°
処理部分において(磨耗試験機)70°
Fluorolink C(Solvay) 1.54g
LM910(Asahi): 15.64g
キシレン: 3g
SiC UF−10(H.C.Starck): 6.82g
上記の組成物は、10〜15gのガラスビーズを用いて90分間1500rpmで分散され、保存安定であった。4.05gのDesmodur N 3300(Bayer)が次いで添加された:Desmodurの添加後、該系は塗布されなければならない。該組成物は、ナイフ−コーティングによって実施例1の支持体に塗布され、160℃で60〜120分間で硬化された。硬化はより低い温度でも可能である。
500サイクル後の磨耗物: 4mg
接触角
水に対して: 未処理部分において110°
処理部分において(磨耗試験機)115°
ヘキサデカンに対して: 未処理部分において65°
処理部分において(磨耗試験機)50°
エポキシド L20: 4gのIPE中に20g
Fluorolink C(Solvay) 2.28g
SiC UF−10(H.C.Starck): 10.7g
上記の組成物は、10〜15gのガラスビーズを用いて90分間1500rpmで分散され、保存安定であった。5gのVE3261架橋剤が次いで添加された。架橋剤の添加後に、該系は塗布されなければならない。該組成物は、ナイフ−コーティングによって実施例1の支持体に塗布され、130℃で60〜120分間硬化された。硬化はより低い温度でも可能である。
1000サイクル後の磨耗物(attritus): 1.5mg
接触角
水に対して: 未処理部分において108°
処理部分において(磨耗試験機)110°
ヘキサデカンに対して: 未処理部分において65°
処理部分において(磨耗試験機)40°
エポキシド L20: 4gのIPE中に20g
Fluorolink D10H(Solvay): 4.16g
SIC UF−10(H.C.Starck): 12.5g
上記の組成物は、10〜15gのガラスビーズを用いて90分間1500rpmで分散され、保存安定であった。5gのVE3261架橋剤が次いで添加された。架橋剤の添加の後に、該系は塗布されなければならない。該組成物はナイフ−コーティングによって支持体に塗布され、130℃で60〜120分間硬化された。硬化はより低い温度でも可能である。
1000サイクル後の磨耗物: 0.5〜1mg
接触角
水に対して: 未処理部分において110°
処理部分において(磨耗試験機)100°
ヘキサデカンに対して: 未処理部分において75°
処理部分において(磨耗試験機)60〜65°
エポキシド L20 4gのIPE中に20g
Fluorolink D10H(Solvay): 4.16g
SIKRON SF 300 19.44g
上記組成物は、10〜15gのガラスビーズを用いて1500rpmで90分間分散され、保存安定であった。5gのVE3261架橋剤が次いで添加された。架橋剤の添加後に該系は塗布されなければならない。該組成物は、ナイフ−コーティングによって支持体に塗布され、130℃で60〜120分間硬化された。硬化は、より低い温度でも可能である。
1000サイクル後の磨耗物: 7〜9mg
接触角
水に対して: 未処理部分において95°
処理部分において(磨耗試験機)105°
ヘキサデカンに対して: 未処理部分において70°
処理部分において(磨耗試験機)60°
エポキシド L20 4gのIPE中に20g
Fluorolink D10H(Solvay): 4.16g
SILBOND 600EST 19.44g
上記組成物は、10〜15gのガラスビーズを用いて1500rpmで90分間分散され、保存安定であった。5gのVE3261架橋剤が次いで添加された。架橋剤の添加後に該系は塗布されなければならない。該組成物は、ナイフ−コーティングによって支持体に塗布され、130℃で60〜120分間硬化された。硬化は、より低い温度でも可能である。
1000サイクル後の磨耗物: 4〜6mg
接触角
水に対して: 未処理部分において100°
処理部分において(磨耗試験機)100°
ヘキサデカンに対して: 未処理部分において70°
処理部分において(磨耗試験機)65°
エポキシド L20 4gのIPE中に20g
Fluorolink D10H(Solvay): 4.16g
SILBOND 100EST 19.44g
上記組成物は、10〜15gのガラスビーズを用いて1500rpmで90分間分散され、保存安定であった。5gのVE3261架橋剤が次いで添加された。架橋剤の添加後に該系は塗布されなければならない。該組成物は、ナイフ−コーティングによって支持体に塗布され、130℃で60〜120分間硬化された。硬化は、より低い温度でも可能である。
1000サイクル後の磨耗物: 2〜3mg
接触角
水に対して: 未処理部分において95°
処理部分において(磨耗試験機)110°
ヘキサデカンに対して: 未処理部分において65°
処理部分において(磨耗試験機)65°
エポキシド L20 4gのIPE中に20g
Fluorolink D10H(Solvay): 4.16g
SILBOND 100EST 19.44g
グラファイト 4.86g
上記組成物は、10〜15gのガラスビーズを用いて1500rpmで90分間分散され、保存安定であった。5gのVE3261架橋剤が次いで添加された。架橋剤の添加後に該系は塗布されなければならない。該組成物は、ナイフ−コーティングによって支持体に塗布され、130℃で60〜120分間硬化された。硬化は、より低い温度でも可能である。
1000サイクル後の磨耗物: 3〜4mg
接触角
水に対して: 未処理部分において100°
処理部分において(磨耗試験機)100°
ヘキサデカンに対して: 未処理部分において68°
処理部分において(磨耗試験機)60°
32.87g(0.076モル)の4,4’−ビス(3−アミノフェノキシジフェニルスルホン)は200gのメチル−2−ピロリドン(NMP)中にRTで溶解された。混合物は、次いで最初に5.6g(0.008モル)のFluorolink(登録商標)D10Hと混合され、次いで25.78g(0.08モル)の4,4’−ベンゾフェノンテトラカルボン酸二無水物と混合された。全混合物は、終夜RTで撹拌された。この混合物において、42.77gのSiC UF−10(H.C.Starck)が10〜15gのガラスビーズを用いて1500rpmで90分間分散された。
接触角
水に対して: 未処理部分において105°
処理部分において(磨耗試験機)90°
ヘキサデカンに対して: 未処理部分において65°
処理部分において(磨耗試験機)60°
32.87g(0.076モル)の4,4’−ビス(3−アミノフェノキシ)ジフェニルスルホンは200gのメチル−2−ピロリドン(NMP)中にRTで溶解された。混合物は、次いで最初に5.6g(0.008モル)のFluorolink(登録商標)D10Hと混合され、次いで25.78g(0.08モル)の4,4’−ベンゾフェノンテトラカルボン酸二無水物と混合された。全混合物は、終夜RTで撹拌された。この混合物において、42.77gのAmperit(5〜15μm)(H.C.Starck)が10〜15gのガラスビーズを用いて1500rpmで90分間分散された。
接触角
水に対して: 未処理部分において105°
処理部分において(磨耗試験機)90°
ヘキサデカンに対して: 未処理部分において58°
処理部分において(磨耗試験機)60°
31.14g(0.072モル)の4,4’−ビス(3−アミノフェノキシ)ジフェニルスルホンは200gの2−メチルピロリドン(NMP)中にRTで溶解された。混合物は、次いで最初に11.2g(0.016モル)のFluorolink(登録商標)D10Hと混合され、次いで25.78g(0.08モル)の4,4’−ベンゾフェノンテトラカルボン酸二無水物と混合された。全混合物は、終夜RTで撹拌された。この混合物において、45.41gのSiC UF−10(H.C.Starck)が10〜15gのガラスビーズを用いて1500rpmで90分間分散された。
接触角
水に対して: 未処理部分において108°
処理部分において(磨耗試験機)90°
ヘキサデカンに対して: 未処理部分において65°
処理部分において(磨耗試験機)60°
31.14g(0.072モル)の4,4’−ビス(3−アミノフェノキシ)ジフェニルスルホンは200gの2−メチルピロリドン(NMP)中にRTで溶解された。混合物は、次いで最初に11.2g(0.016モル)のFluorolink(登録商標)D10Hと混合され、次いで25.78g(0.08モル)の4,4’−ベンゾフェノンテトラカルボン酸二無水物と混合された。全混合物は、終夜RTで撹拌された。この混合物において、45.41gのAmperit(H.C.Starck)が10〜15gのガラスビーズを用いて1500rpmで90分間分散された。
接触角
水に対して: 未処理部分において95°
処理部分において(磨耗試験機)90°
ヘキサデカンに対して: 未処理部分において59°
処理部分において(磨耗試験機)60°
31.14g(0.072モル)の4,4’−ビス(3−アミノフェノキシ)ジフェニルスルホンは200gの2−メチルピロリドン(NMP)中にRTで溶解された。混合物は、次いで最初に11.2g(0.016モル)のFluorolink(登録商標)D10Hと混合され、次いで17.45g(0.08モル)のピロメリット酸二無水物と混合された。混合物全体は、終夜RTで撹拌された。この混合物において、45.41gのSiC UF−10(H.C.Starck)が10〜15gのガラスビーズを用いて1500rpmで90分間分散された。
接触角
水に対して: 未処理部分において107°
処理部分において(磨耗試験機)90°
ヘキサデカンに対して: 未処理部分において63°
処理部分において(磨耗試験機)60°
31.14g(0.072モル)の4,4’−ビス(3−アミノフェノキシ)ジフェニルスルホンは200gの2−メチルピロリドン(NMP)中にRTで溶解された。混合物は、次いで最初に11.2g(0.016モル)のFluorolink(登録商標)D10Hと混合され、次いで17.45g(0.08モル)のピロメリット酸二無水物と混合された。混合物全体は、終夜RTで撹拌された。この混合物において、45.41gのAmperit(H.C.Starck)が10〜15gのガラスビーズを用いて1500rpmで90分間分散された。
接触角
水に対して: 未処理部分において95°
処理部分において(磨耗試験機)92°
ヘキサデカンに対して: 未処理部分において62°
処理部分において(磨耗試験機)60°
Claims (16)
- 低エネルギー表面を有する耐磨耗性及び耐アルカリ性の層又は成形体を作製するための組成物であって、以下:
a) 1つ以上の官能基又はその前駆体を有する少なくとも1つの有機ポリマー又はオリゴマーを含有する硬化性バインダー系、
b) 該バインダー系の官能基と反応性である少なくとも1つの官能基を有する少なくとも1つのフッ素化ポリマー又はオリゴマー、及び
c) 無機粒子
を含む組成物であって、
前記フッ素化ポリマー又はオリゴマーの該官能基が、−SO3H基、−PO3H基、アミノ基、カルボキシル基及び/又はヒドロキシル基であり、
前記バインダー系がジ−又はテトラカルボン酸、その無水物、又はカルボン酸成分としてのその他の誘導体、及びアミン成分としてのジ−又はテトラアミン(カルボン酸成分及びアミン成分のうちの少なくとも1つの成分は芳香族である)を含むことを特徴とする、
組成物。 - 該フッ素化ポリマー又はオリゴマーがフッ素化ポリエーテル又はフッ素化ポリエチレン−アルキルビニルエーテルコポリマーであることを特徴とする、請求項1に記載の組成物。
- 該粒子が、該組成物の成分a)、b)及びc)に基づいて5〜60重量%の量で存在することを特徴とする、請求項1又は2に記載の組成物。
- 該無機粒子が、酸化物、窒化物、炭化物、炭窒化物、ケイ化物又はホウ化物であることを特徴とする、請求項1〜3のいずれか1項に記載の組成物。
- 該粒子が、SiC、B4C、SiO2、Al2O3、ZrO2及びTiO2の群から選択される、請求項1〜4のいずれか1項に記載の組成物。
- 該粒子が、エポキシ又はアミン基を含有する基で表面改質されている、請求項1〜5のいずれか1項に記載の組成物。
- 該バインダー系が架橋剤又は硬化剤を含むことを特徴とする、請求項1〜6のいずれか1項に記載の組成物。
- 該架橋剤又は硬化剤がブロック又は非ブロック化イソシアネート基、酸無水物基、アミン基又はヒドロキシル基を含むことを特徴とする請求項7に記載の組成物。
- それが更にd)溶媒を含むことを特徴とする請求項1〜8のいずれか1項に記載の組成物。
- 低エネルギー表面を有する耐磨耗性及び耐アルカリ性のコーティングを有する支持体を作製するための方法であって、以下を特徴とする方法:
a)請求項1〜9のいずれか1項に記載の組成物が該支持体に塗布され、
b)該塗布された組成物が硬化する。 - 請求項1〜9のいずれか1項に記載の硬化組成物から構成される低エネルギー表面を有する耐磨耗性及び耐アルカリ性のコーティングを有する支持体。
- 該層中の該フッ素化ポリマー又はオリゴマーの濃度が垂直方向において実質的に同一であることを特徴とする、請求項11に記載の低エネルギー表面を有する耐磨耗性及び耐アルカリ性のコーティングを有する支持体。
- 該コーティングが高温耐性であることを特徴とする、請求項11又は12に記載の低エネルギー表面を有する耐磨耗性及び耐アルカリ性のコーティングを有する支持体。
- 低エネルギー表面を有する耐磨耗性及び耐アルカリ性の成形体を作製するための方法であって、以下を特徴とする方法:
a)請求項1〜9のいずれか1項に記載の組成物が成形され、
b)該成形された組成物が硬化される。 - 請求項1〜9のいずれか1項に記載の硬化組成物を含む耐磨耗性及び耐アルカリ性成形体。
- 物又は建築構造物をクリーンに維持するための使用であって、
請求項15に記載の耐磨耗性及び耐アルカリ性の成形体、又は
請求項11〜13のいずれか1項に記載の耐磨耗性及び耐アルカリ性のコーティングを有する支持体
の使用。
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PCT/EP2005/001841 WO2005080465A1 (de) | 2004-02-23 | 2005-02-22 | Abriebbeständige und alkalibeständige beschichtungen oder formkörper mit niedrigenergieoberfläche |
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- 2005-02-22 EP EP05707575A patent/EP1718690A1/de not_active Withdrawn
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BRPI0507950A (pt) | 2007-07-24 |
DE102004008772A1 (de) | 2005-09-08 |
KR20070021157A (ko) | 2007-02-22 |
KR101317010B1 (ko) | 2013-10-11 |
EP1718690A1 (de) | 2006-11-08 |
JP2007526366A (ja) | 2007-09-13 |
WO2005080465A1 (de) | 2005-09-01 |
US9371411B2 (en) | 2016-06-21 |
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