JP4986608B2 - Light emitting device and lighting device - Google Patents

Light emitting device and lighting device Download PDF

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JP4986608B2
JP4986608B2 JP2006349197A JP2006349197A JP4986608B2 JP 4986608 B2 JP4986608 B2 JP 4986608B2 JP 2006349197 A JP2006349197 A JP 2006349197A JP 2006349197 A JP2006349197 A JP 2006349197A JP 4986608 B2 JP4986608 B2 JP 4986608B2
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light emitting
light
emitting device
translucent member
sheet
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JP2008159986A (en
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民男 草野
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Kyocera Corp
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Kyocera Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/161Cap
    • H01L2924/1615Shape
    • H01L2924/16195Flat cap [not enclosing an internal cavity]

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Description

本発明は、発光素子が発する光を蛍光体で波長変換し、外部に放射する発光装置および照明装置に関し、発光装置の発光面側全面を光らせる発光装置および照明装置に関する。   The present invention relates to a light emitting device and an illuminating device for converting the wavelength of light emitted from a light emitting element with a phosphor and radiating the light to the outside.

近年、発光ダイオード(LED)等を用いた発光装置を照明用として利用する動きがある。   In recent years, there is a movement to use a light emitting device using a light emitting diode (LED) or the like for illumination.

従来の発光ダイオード等の発光素子が発する光を枠体の内周面で良好に反射させ外部に均一に効率よく放射させる発光装置を図9に示す。図9において、発光装置は、上面に発光素子12の搭載部11aを有する絶縁体から成る基体11と、基体11の上面外周部に搭載部11aを取り囲むように接合されるとともに、内周面13bが発光素子12から発光される光を反射する反射面とされている枠状の反射部材13と、反射部材13の内側に発光素子12を被覆するように形成された第二の透光性部材16と、第二の透光性部材16を被覆するように設けられ、蛍光体が内部に層状に偏在している第一の透光性部材15と、搭載部11aに載置固定された発光素子12とから構成されている。   FIG. 9 shows a light-emitting device that reflects light emitted from a light-emitting element such as a conventional light-emitting diode well on the inner peripheral surface of the frame and radiates it uniformly and efficiently to the outside. In FIG. 9, the light-emitting device is joined to a base 11 made of an insulator having a mounting portion 11a for the light-emitting element 12 on the upper surface, and an inner peripheral surface 13b while being joined to an outer peripheral portion of the upper surface of the base 11 so as to surround the mounting portion 11a. A frame-like reflecting member 13 which is a reflecting surface for reflecting light emitted from the light emitting element 12, and a second light transmitting member formed so as to cover the light emitting element 12 inside the reflecting member 13 16 and the first translucent member 15 provided so as to cover the second translucent member 16 and phosphors are unevenly distributed in layers inside, and the light emission mounted and fixed on the mounting portion 11a It is composed of the element 12.

枠体13は、上側開口が下側開口より大きい貫通孔とされることによって、貫通孔の内周面13bは、上方に向かって外側に広がる傾斜面とされ、発光素子12から発光される光を上方に反射する反射面とされている。   The frame body 13 has an upper opening larger than the lower opening, so that the inner peripheral surface 13b of the through hole is an inclined surface that spreads outward toward the upper side, and light emitted from the light emitting element 12 Is a reflecting surface that reflects upward.

以上により、発光素子12から発光される光を反射部材13の内周面13bで良好に反射させるとともに、第一の透光性部材15内に導き、第一の透光性部材15に含まれる蛍光体によって変換した所望の波長の光を外部に放射させ得る高輝度な発光装置が構成されている(例えば、下記の特許文献1参照)。
特開2006−93399号公報
As described above, the light emitted from the light emitting element 12 is favorably reflected by the inner peripheral surface 13b of the reflecting member 13, guided into the first light transmissive member 15, and included in the first light transmissive member 15. A high-luminance light-emitting device that can radiate light having a desired wavelength converted by a phosphor to the outside is configured (for example, see Patent Document 1 below).
JP 2006-93399 A

しかしながら、第一の透光性部材15の全面から均一に蛍光が放出されたとしても、第一の透光性部材15の周囲の反射部材13の上側主面からは蛍光が放出されないため、第一の透光性部材15の周囲に影が生じてしまい、発光装置の上面全体で発光しているように見えないという問題点があった。すなわち、複数個の発光装置を隣接するようにして配置し照明装置とした際、照明装置の発光面全体が均一に発光しているように見えず、点状の光の集まりに見えてしまうという問題点がある。   However, even if fluorescence is uniformly emitted from the entire surface of the first light transmissive member 15, the fluorescence is not emitted from the upper main surface of the reflecting member 13 around the first light transmissive member 15. There is a problem in that a shadow is generated around one translucent member 15 and it does not appear to emit light over the entire top surface of the light emitting device. That is, when a plurality of light emitting devices are arranged adjacent to each other to form an illuminating device, the entire light emitting surface of the illuminating device does not appear to emit light uniformly, but appears to be a collection of point light. There is a problem.

従って、本発明は上記従来の問題点に鑑みて完成されたものであり、その目的は、発光装置の発光面側全面から発光しているように見える発光装置および照明装置を提供することである。   Accordingly, the present invention has been completed in view of the above-described conventional problems, and an object of the present invention is to provide a light emitting device and a lighting device that appear to emit light from the entire light emitting surface side of the light emitting device. .

本発明の発光装置は、上側主面に発光素子が収容される凹部が設けられた基体と、前記凹部に搭載された発光素子と、前記発光素子の上方に配置された蛍光体を含有するシート状透光性部材とを具備して成り、該シート状透光性部材を前記基体の上側主面から上方に突出するように設置するとともに、平面視において、前記シート状透光性部材の大きさを前記基体の大きさよりも小さくなし、前記シート状透光性部材の外周側面と前記基体の上側主面との間に透光性部材が配置され、該透光性部材によって前記シート状透光性部材と前記基体とが固定されており、前記シート状透光性部材の外周側面から放射された光が前記凹部の周囲の前記基体の上側主面に照射されるようになしたことを特徴とする。

The light emitting device of the present invention, a sheet containing a recess for the light emitting element into the upper surface is housed provided substrate, a light emitting element mounted in the recess, the phosphor disposed above the light emitting element made by and a Jo translucent member, we established the sheet-like light-transmitting member so as to protrude upward from the upper surface of the substrate in a plan view, the size of the sheet-like light-transmitting member The size of the substrate is made smaller than the size of the substrate, and a translucent member is disposed between the outer peripheral side surface of the sheet-like translucent member and the upper main surface of the substrate. The optical member and the base are fixed, and the light emitted from the outer peripheral side surface of the sheet-like translucent member is irradiated to the upper main surface of the base around the recess. Features.

本発明の発光装置は、好ましくは、前記シート状透光性部材の前記基体の上側主面からの突出寸法が、前記シート状透光性部材の外周側面から前記基体の上側主面の外周端までの幅寸法の0.75倍以上であることを特徴とする。

The light emitting device of the present invention, preferably, the projecting distance from the upper major surface of the base of the sheet-like translucent member, the outer peripheral edge of the upper major surface of the substrate from the outer peripheral side surface of the sheet-shaped translucent member It is characterized by being 0.75 times or more of the width dimension up to.

本発明の発光装置は、好ましくは、前記基体の凹部開口部に、凹部が外側に向けて拡がるように段差部が設けられ、この段差部に前記第一の透光性部材が載置されていることを特徴とする。   In the light emitting device of the present invention, preferably, a stepped portion is provided in the recessed portion opening of the base so that the recessed portion expands outward, and the first translucent member is placed on the stepped portion. It is characterized by being.

本発明の発光装置は、好ましくは、前記シート状透光性部材の外周側面と、前記段差部の内面との間に空隙が設けられていることを特徴とする。

The light emitting device of the present invention is preferably characterized in that a gap is provided between the outer peripheral side surface of the sheet-like translucent member and the inner surface of the stepped portion.

本発明の発光装置は、好ましくは、前記基体は、平面視における角部に面取り部が設けられていることを特徴とする。   The light-emitting device of the present invention is preferably characterized in that the base is provided with chamfered portions at corners in plan view.

本発明の発光装置は、好ましくは、前記発光装置は平面視において対向する辺が平行な多角形であることを特徴とする。   The light-emitting device of the present invention is preferably characterized in that the light-emitting device is a polygon having opposite sides in parallel in plan view.

本発明の発光装置は、好ましくは、前記基体の互いに対向する一方の前記辺に凸部が、他方の前記辺に、隣接する発光装置の前記凸部と嵌合する凹部が設けられていることを特徴とする。   In the light emitting device of the present invention, preferably, a convex portion is provided on one of the opposing sides of the base body, and a concave portion that is fitted to the convex portion of the adjacent light emitting device is provided on the other side. It is characterized by.

本発明の照明装置は、複数個が隣接するように配列された前記発光装置と、前記発光装置を駆動する電気配線を有する基板とを具備することを特徴とする。   According to another aspect of the present invention, there is provided a lighting device including the light emitting device arranged so that a plurality of the lighting devices are adjacent to each other, and a substrate having electric wiring for driving the light emitting device.

本発明の照明装置は、好ましくは、前記発光装置の前記シート状透光性部材の上方に紫外線カットフイルムが設けられていることを特徴とする。

The illumination device of the present invention is preferably characterized in that an ultraviolet cut film is provided above the sheet-like translucent member of the light emitting device.

本発明の発光装置は、上側主面に発光素子が収容される凹部が設けられた基体と、凹部に搭載された発光素子と、発光素子の上方に配置された蛍光体を含有するシート状透光性部材とを具備して成り、シート状透光性部材を基体の上側主面から上方に突出するように設置するとともに、平面視において、シート状透光性部材の大きさを基体の大きさよりも小さくなし、シート状透光性部材の外周側面と基体の上側主面との間に透光性部材が配置され、透光性部材によってシート状透光性部材と基体とが固定されており、シート状透光性部材の外周側面から放射された光が凹部の周囲の基体の上側主面に照射されるようになしたことから、シート状透光性部材の外周側面から放出される光が、外周側面に面する基体の上側主面に照射されて上側に反射されるので、シート状透光性部材の周囲に影が生じず、発光装置の上面全体が発光しているように見える。

The light emitting device of the present invention, a recess for the light emitting element into the upper surface is housed provided substrate, a light emitting element mounted in the recess, the sheet-like magnetic containing a fluorescent body disposed above the light emitting element The sheet-like translucent member is installed so as to protrude upward from the upper main surface of the substrate, and the size of the sheet-like translucent member is the size of the substrate in plan view. The translucent member is disposed between the outer peripheral side surface of the sheet-like translucent member and the upper main surface of the substrate, and the translucent member fixes the sheet-like translucent member and the substrate. The light emitted from the outer peripheral side surface of the sheet-like translucent member is emitted from the outer peripheral side surface of the sheet-like translucent member because the upper main surface of the substrate around the recess is irradiated. Light is applied to the upper main surface of the substrate facing the outer peripheral side surface and the upper side Since the reflected, shadow is not generated around the sheet-like light-transmitting member, the entire upper surface of the light emitting device appears to be emitting.

本発明の発光装置は、好ましくは、凹部の内側に、発光素子を覆うように第二の透光性部材が配されていることから、第二の透光性部材は、発光素子の屈折率と空気の屈折率との間の屈折率を持つので、発光素子の発する光を発光素子の外部へ導き出し易くできる。   In the light emitting device of the present invention, preferably, since the second light transmissive member is disposed inside the recess so as to cover the light emitting element, the second light transmissive member has a refractive index of the light emitting element. Therefore, the light emitted by the light emitting element can be easily led out of the light emitting element.

本発明の発光装置は、好ましくは、シート状透光性部材の外周側面と基体の上側主面との間に透光性部材が配置され、この透光性部材によってシート状透光性部材と基体とが固定されていることから、シート状透光性部材の外周側面から発する光を凹部の周囲の基体の上側主面に導き易くできる。

In the light-emitting device of the present invention, preferably, a translucent member is disposed between the outer peripheral side surface of the sheet-like translucent member and the upper main surface of the base, and the translucent member and the sheet-like translucent member Since the base is fixed, light emitted from the outer peripheral side surface of the sheet-like translucent member can be easily guided to the upper main surface of the base around the recess.

本発明の発光装置は、好ましくは、シート状透光性部材の基体の上側主面からの突出寸法が、シート状透光性部材の外周側面から基体の上側主面の外周端までの幅寸法の0.7
5倍以上であることから、基体の上側主面の照度分布が適度なものとなり、上方から発光装置を見たときに、発光装置の上面全面で均一に発光しているように見える。

The light emitting device of the present invention, preferably, the width of the projecting dimension from the upper surface of the base sheet translucent member, from the outer peripheral side surface of the sheet-like light-transmitting member to the outer peripheral edge of the upper surface of the base body Of 0.7
Since it is 5 times or more, the illuminance distribution on the upper main surface of the substrate becomes moderate, and when the light emitting device is viewed from above, it appears that light is emitted uniformly over the entire upper surface of the light emitting device.

本発明の発光装置は、好ましくは、基体の凹部開口部に、凹部が外側に向けて拡がるように段差部が設けられ、この段差部にシート状透光性部材が載置されていることから、蛍光体を含有するシート状のシート状透光性部材を段差部の内底面に載置することによってシート状透光性部材を所定位置に保持できるとともに、段差部の内側面によってシート状透光性部材を位置合わせし易くなる。

In the light emitting device of the present invention, preferably, a stepped portion is provided in the opening of the recessed portion of the base so that the recessed portion expands outward, and a sheet-like translucent member is placed on the stepped portion. , it is possible to hold the sheet-like light-transmitting member at a predetermined position by placing the sheet-shaped sheet-like light-transmitting member containing a phosphor on the inner bottom surface of the step portion, the sheet-like permeable by the inner surface of the stepped portion It becomes easy to align the optical member.

本発明の発光装置は、好ましくは、シート状透光性部材の外周側面と、前記段差部の内側面との間に空隙が設けられていることから、発光素子の作動時に発光素子から発生する熱で基体とシート状透光性部材との間に熱膨張差が発生しても、この熱膨張差を空隙で吸収させることによって、シート状透光性部材内部に含まれる蛍光体密度が不均一になることがなく、また、シート状透光性部材に反り変形が生じたり、シート状透光性部材が基体から剥離したりするのを防止できる。したがって、発光装置から放射される光に強度むらが生じるのを防止することができる。

The light emitting device of the present invention is preferably generated from the light emitting element when the light emitting element is operated, since a gap is provided between the outer peripheral side surface of the sheet-like translucent member and the inner side surface of the stepped portion. Even if a thermal expansion difference occurs between the substrate and the sheet-like translucent member due to heat, the density of the phosphor contained in the sheet-like translucent member is reduced by absorbing this thermal expansion difference in the gap. It is possible to prevent the sheet-like translucent member from being warped and deformed, and the sheet-like translucent member from being peeled off from the substrate. Therefore, it is possible to prevent unevenness in the intensity of light emitted from the light emitting device.

本発明の発光装置は、好ましくは、基体は、平面視における角部に面取り部が設けられていることから、発光装置を外部電気回路基板に実装する際に、外部電気回路基板に設けられた正極および負極の電極に対して発光装置の実装方向を容易に判別して実装することができる。   In the light emitting device of the present invention, it is preferable that the base is provided with a chamfered portion at a corner portion in plan view, and thus when the light emitting device is mounted on the external electric circuit substrate, It is possible to easily determine and mount the mounting direction of the light emitting device with respect to the positive electrode and the negative electrode.

本発明の発光装置は、好ましくは、発光装置は平面視において対向する辺が平行な多角形であることから、複数個の発光装置を隣接させて隙間なく敷き詰めるように配列させて駆動部に搭載することによって、面状に発光する照明装置とすることができる。   The light-emitting device of the present invention is preferably a polygon in which the sides facing each other are parallel in plan view, so that a plurality of light-emitting devices are arranged adjacent to each other without gaps and mounted on the drive unit. By doing so, an illumination device that emits light in a planar shape can be obtained.

本発明の発光装置は、好ましくは、基体の互いに対向する一方の辺に凸部が、他方の辺に、隣接する発光装置の凸部と合する凹部が設けられていることから、凹部に隣接する発光装置の凸部を嵌合させるように連結することにより、発光装置を列状に配列するのが容易となる。また、凸部および凹部は、発光装置の実装方向を判別する目印としても用いることができる。   The light emitting device of the present invention is preferably adjacent to the concave portion because the convex portion is provided on one side of the substrate facing each other and the concave portion is provided on the other side so as to match the convex portion of the adjacent light emitting device. By connecting the light emitting devices so that the convex portions of the light emitting devices are fitted, it becomes easy to arrange the light emitting devices in a line. The convex portion and the concave portion can also be used as a mark for determining the mounting direction of the light emitting device.

本発明の照明装置は、複数個が隣接するように配列された発光装置と、発光装置を駆動する電気配線を有する基板とを具備することから、面発光している照明装置とすることができる。   The lighting device of the present invention includes a light emitting device arranged so that a plurality of the lighting devices are adjacent to each other and a substrate having an electric wiring for driving the light emitting device, so that it can be a surface emitting light device. .

本発明の照明装置は、好ましくは、発光装置のシート状透光性部材の上方に紫外線カットフルムが設けられていることから、発光素子から発せられる光に含まれる紫外線を遮蔽することができる。例えば、紫外線カットフルムを設けた照明装置を展示用照明器具として用いることによって、展示物に日焼け等の紫外劣化が生じるのを防止することができる。

Lighting apparatus of the present invention, preferably, since the ultraviolet Kattofu I Lum is provided above the sheet-like transparent member of the light emitting device, it is possible to shield the ultraviolet rays contained in the light emitted from the light emitting element . For example, it can be prevented by the use of a lighting device provided with an ultraviolet Kattofu I Lum as for exhibition lighting fixture, that the ultraviolet deterioration of sunburn to exhibit results.

本発明の発光装置および照明装置について以下に詳細に説明する。図1は本発明の発光装置の実施の形態の一例を示す斜視図であり、図2は図1の発光装置のX−X’面における縦断面図、図3は図1の発光装置のX−X’において実施の形態の他の例を示す縦断面図である。図4は本発明の発光装置の実施の形態の他の例を示す上面図である。また、図5は本発明の照明装置の実施の形態の一例を示す上面図であり、図6は本発明の照明装置の実施の形態の他の例を示す上面図である。   The light-emitting device and lighting device of the present invention will be described in detail below. 1 is a perspective view showing an example of an embodiment of a light-emitting device according to the present invention, FIG. 2 is a vertical cross-sectional view of the light-emitting device in FIG. It is a longitudinal cross-sectional view which shows the other example of embodiment in -X '. FIG. 4 is a top view showing another example of the embodiment of the light emitting device of the present invention. FIG. 5 is a top view showing an example of the embodiment of the lighting device of the present invention, and FIG. 6 is a top view showing another example of the embodiment of the lighting device of the present invention.

これらの図において、1は基体、1aは基体1の底部、1bは基体1の側壁部、1cは基体1の凹部、1dは側壁部1bの内周面、1eは凹部1cに設けられた発光素子2が載置される発光素子2の搭載部、1fは基体1(側壁部1b)の上側主面、3は段差部、3aは段差部3の内底面、3bは段差部3の内側面、1gは面取り部、5は蛍光体を含有するシート状または平板状の第一の透光性部材、5aは第一の透光性部材5の外周側面、6は第二の透光性部材、7は第三の透光性部材、8は空隙、9は凸部、10は凹部である。主として基体1,発光素子2および第一の透光性部材5で発光素子2から発せられる光が外部に放射される本発明の発光装置および照明装置が構成される。   In these figures, 1 is a base, 1a is a bottom of the base 1, 1b is a side wall of the base 1, 1c is a recess of the base 1, 1d is an inner peripheral surface of the side wall 1b, and 1e is a light emission provided in the recess 1c. Mounting portion of the light emitting element 2 on which the element 2 is placed, 1f is an upper main surface of the base 1 (side wall portion 1b), 3 is a stepped portion, 3a is an inner bottom surface of the stepped portion 3, and 3b is an inner surface of the stepped portion 3. 1 g is a chamfered portion, 5 is a sheet-like or flat plate-like first translucent member containing phosphor, 5 a is an outer peripheral side surface of the first translucent member 5, and 6 is a second translucent member. , 7 is a third translucent member, 8 is a gap, 9 is a convex portion, and 10 is a concave portion. The light emitting device and the illuminating device of the present invention in which light emitted from the light emitting element 2 is radiated to the outside mainly by the base body 1, the light emitting element 2, and the first translucent member 5 are configured.

本発明の発光装置は、図1〜3に示すように、上側主面に発光素子2が収容される凹部1cが設けられた基体1と、凹部1cに搭載された発光素子2と、発光素子2の上方に配置された蛍光体を含有する第一の透光性部材5とを具備して成り、平面視において、第一の透光性部材5の大きさが基体1の大きさよりも小さく、第一の透光性部材5が基体1の上側主面3aから上方に突出するように設置されることにより、第一の透光性部材5の外周側面が凹部1cの周囲の基体1の上側主面1fに面しているものである。   As shown in FIGS. 1 to 3, the light-emitting device of the present invention includes a base body 1 provided with a recess 1 c that accommodates the light-emitting element 2 on the upper main surface, a light-emitting element 2 mounted on the recess 1 c, 1 and a first translucent member 5 containing a phosphor disposed above, and the size of the first translucent member 5 is smaller than the size of the substrate 1 in plan view. The first translucent member 5 is installed so as to protrude upward from the upper main surface 3a of the base 1, so that the outer peripheral side surface of the first translucent member 5 is the base 1 around the recess 1c. It faces the upper main surface 1f.

本発明における基体1は、酸化アルミニウム質焼結体(アルミナセラミックス)や窒化アルミニウム質焼結体,ムライト質焼結体,ガラスセラミックス等のセラミックス、エポキシ樹脂等の樹脂、または金属等から成る。また、基体1は凹部1c内の凹部1cの底面に発光素子2を載置する搭載部1eを有しており、搭載部1eには発光素子2の電極が電気的に接続されるタングステン(W),モリブデン(Mo)−マンガン(Mn)等から成る金属を主成分とする導体層による接続パッド1hや、銅(Cu),鉄(Fe)−ニッケル(Ni)合金等から成るリード端子が樹脂と一体にモールド成型された接続パッド1hが導出されている。   The substrate 1 in the present invention is made of an aluminum oxide sintered body (alumina ceramic), an aluminum nitride sintered body, a mullite sintered body, ceramics such as glass ceramics, a resin such as an epoxy resin, or a metal. The substrate 1 has a mounting portion 1e for mounting the light emitting element 2 on the bottom surface of the recess 1c in the recess 1c, and tungsten (W) to which the electrode of the light emitting element 2 is electrically connected is mounted on the mounting portion 1e. ), A connection pad 1h made of a conductor layer mainly composed of a metal made of molybdenum (Mo) -manganese (Mn), or a lead terminal made of a copper (Cu), iron (Fe) -nickel (Ni) alloy, or the like. The connection pad 1h molded integrally with is drawn out.

接続パッド1hの上面には発光素子2の電極が半田等の電気接続手段を介して電気的に接続される。接続パッド1hは、基体1内部に形成された配線導体(図示せず)を介して発光装置の外表面に導出され、さらに外部電気回路基板に接続されることにより、発光素子2と外部電気回路とが電気的に接続されることとなる。   The electrode of the light emitting element 2 is electrically connected to the upper surface of the connection pad 1h via an electrical connection means such as solder. The connection pad 1h is led out to the outer surface of the light emitting device via a wiring conductor (not shown) formed inside the base 1, and further connected to an external electric circuit board, whereby the light emitting element 2 and the external electric circuit are connected. Are electrically connected to each other.

発光素子2には、LED(Light Emitting Diode),レーザーダイオード(LD),エレクトロルミネッセンス(EL)素子,その他の固体発光素子等が用いられる。   For the light emitting element 2, an LED (Light Emitting Diode), a laser diode (LD), an electroluminescence (EL) element, other solid light emitting elements, or the like is used.

発光素子2を接続パッド1hに接続する方法としては、ボンディングワイヤを介して接続する方法、または、発光素子2の下面で金属ボール、半田バンプ等の電気接続手段により接続するフリップチップボンディング方式を用いた方法等が用いられる。好ましくは、図2,図3に示すように、フリップチップボンディング方式により接続するのがよい。これにより、接続パッド1hを発光素子2の直下に設けることができるため、発光素子2の周辺の基体1の上面に接続パッド1hを設けるためのスペースを設ける必要がなくなる。よって、発光素子2から発光された光がこの基体1の接続パッド1hで吸収されて軸上光度が低下するのを抑制することができる。   As a method of connecting the light emitting element 2 to the connection pad 1h, a method of connecting via a bonding wire or a flip chip bonding method in which the light emitting element 2 is connected to the lower surface of the light emitting element 2 by an electric connecting means such as a metal ball or a solder bump is used. The method that was used is used. Preferably, as shown in FIG. 2 and FIG. 3, the connection is made by a flip chip bonding method. Thereby, since the connection pad 1h can be provided immediately below the light emitting element 2, it is not necessary to provide a space for providing the connection pad 1h on the upper surface of the substrate 1 around the light emitting element 2. Therefore, it is possible to prevent the light emitted from the light emitting element 2 from being absorbed by the connection pad 1h of the base 1 and the on-axis luminous intensity from being lowered.

この接続パッド1hとなる導体層は、例えば、W,Mo,Cu,Ag等の金属粉末のメタライズ層を基体1の表面および内部に形成することによって、または、Fe−Ni−Co合金等のリード端子を基体1に埋設し一端を搭載部1eに露出させることによって、または、導体層が形成された絶縁体から成る入出力端子を金属等から成る基体1に設けた貫通孔に嵌着接合させることによって設けられる。   The conductor layer serving as the connection pad 1h is formed by, for example, forming a metallized layer of a metal powder such as W, Mo, Cu, or Ag on the surface and inside of the base 1, or a lead such as an Fe-Ni-Co alloy. The terminal is embedded in the base 1 and one end thereof is exposed to the mounting portion 1e, or the input / output terminal made of an insulator on which the conductor layer is formed is fitted and joined to the through hole provided in the base 1 made of metal or the like. Is provided.

なお、接続パッド1hの露出する表面には、Niや金(Au)等の耐食性に優れる金属を1〜20μm程度の厚さで被着させておくのが良く、接続パッド1hの酸化腐食を有効に防止し得るともに、発光素子2と接続パッド1hとの接続を強固にし得る。従って、接続パッド1hの露出表面には、例えば、厚さ1〜10μm程度のNiメッキ層と厚さ0.1〜3μm程度のAuメッキ層とが電解メッキ法や無電解メッキ法により順次被着されているのがより好ましい。   The exposed surface of the connection pad 1h is preferably coated with a metal having excellent corrosion resistance, such as Ni or gold (Au), with a thickness of about 1 to 20 μm, so that the oxidation corrosion of the connection pad 1h is effective. In addition, the connection between the light emitting element 2 and the connection pad 1h can be strengthened. Therefore, for example, a Ni plating layer having a thickness of about 1 to 10 μm and an Au plating layer having a thickness of about 0.1 to 3 μm are sequentially deposited on the exposed surface of the connection pad 1 h by an electrolytic plating method or an electroless plating method. More preferably.

また、基体1は、底部1aおよび側壁部1bを別体として作製し、これらを接合したものとして形成してもよい。この場合、酸化アルミニウム質焼結体や窒化アルミニウム質焼結体,ムライト質焼結体,ガラスセラミックス等のセラミックス、エポキシ樹脂等の樹脂、または金属等から成る平板状の底部1aの上面には、側壁部1bがエポキシ樹脂、アクリル樹脂等の接合材4、または、金属ロウ材等の接合材4により取着される。好ましくは、接合材4が樹脂接着剤から成るのがよく、接合材4が弾力性のある樹脂接着剤から成ることにより、接合材4が底部1aと側壁部1bとの熱膨張の差を吸収緩和し、底部1aまたは側壁部1bにクラック等の破損が発生することを防止できる。   In addition, the base 1 may be formed by separately manufacturing the bottom 1a and the side wall 1b and joining them. In this case, an aluminum oxide sintered body, an aluminum nitride sintered body, a mullite sintered body, ceramics such as glass ceramics, a resin such as an epoxy resin, or a plate-like bottom portion 1a made of metal, The side wall 1b is attached by a bonding material 4 such as an epoxy resin or an acrylic resin, or a bonding material 4 such as a metal brazing material. Preferably, the bonding material 4 is made of a resin adhesive, and the bonding material 4 absorbs a difference in thermal expansion between the bottom portion 1a and the side wall portion 1b when the bonding material 4 is made of an elastic resin adhesive. It can relieve | moderate and it can prevent that damage, such as a crack, generate | occur | produces in the bottom part 1a or the side wall part 1b.

側壁部1bは、中央部に貫通孔が上方の外側に向かって傾斜面となるように形成されているとともに、貫通孔の内周面3bが発光素子2の発する光を反射する反射面とされている。そして、内周面3bが発光素子2を取り囲むように底部1a上面に取着される。   The side wall portion 1b is formed such that the through hole is inclined toward the upper outer side in the central portion, and the inner peripheral surface 3b of the through hole is a reflecting surface that reflects light emitted from the light emitting element 2. ing. Then, the inner peripheral surface 3 b is attached to the upper surface of the bottom portion 1 a so as to surround the light emitting element 2.

側壁部1bは、金属やセラミックス,樹脂等から成り、切削加工や金型成形等を行なうことにより形成される。さらに、貫通孔の内周面3bに形成される反射面は、光を反射するものであれば特に限定されないが、より高い反射率とするために、貫通孔の内周面3bを研磨したり、金型を押し付ける等によって平滑化したり、あるいは、貫通孔の内周面3bに、例えば、メッキや蒸着等によりAl,Ag,Au,白金(Pt),チタン(Ti),クロム(Cr),Cu等の高反射率の金属薄膜層を形成することにより反射面が形成される。なお、平面視における貫通孔の形状は、多角形,円形,楕円形のいずれでもよい。   The side wall part 1b consists of a metal, ceramics, resin, etc., and is formed by performing a cutting process, metal mold forming, etc. Further, the reflecting surface formed on the inner peripheral surface 3b of the through hole is not particularly limited as long as it reflects light, but in order to obtain a higher reflectance, the inner peripheral surface 3b of the through hole may be polished. Smoothing by pressing a mold or the like, or, for example, Al, Ag, Au, platinum (Pt), titanium (Ti), chromium (Cr), A reflective surface is formed by forming a highly reflective metal thin film layer such as Cu. In addition, the shape of the through hole in plan view may be any of a polygon, a circle, and an ellipse.

反射面となる内周面3bは、例えば、縦断面形状が、上側に向かうにともなって外側に広がった図2,図3に示すような直線状の傾斜面、上側に向かうにともなって外側に広がった曲面状の傾斜面、例えば、発光素子2位置が焦点位置となる放物面、あるいは途中で傾斜角度の変化する直線状の傾斜面等の形状が挙げられる。   The inner peripheral surface 3b serving as the reflecting surface has, for example, a linear inclined surface as shown in FIGS. 2 and 3 whose longitudinal cross-sectional shape spreads outward as it goes upward, and outward as it goes upward. Examples of the shape include a curved curved inclined surface, for example, a parabolic surface where the position of the light emitting element 2 is a focal position, or a linear inclined surface whose inclination angle changes in the middle.

図1〜3に示すように、基体1の上側主面1fには蛍光体を含有するシート状の第一の透光性部材5が凹部1cの開口を覆うように載置される。第一の透光性部材5の平面視における大きさは基体1の外周の平面視における大きさよりも小さく、したがって、第一の透光性部材5の外周側面5aから外側の全周には基体1の上側主面1fが露出して配置される。また、第一の透光性部材5は基体1の上側主面1fから突出するように載置される。これによって、第一の透光性部材5の外周側面5aは、少なくともその一部が上側主面1fよりも上方になるように配置され、さらに外周側面5aと上側主面1fとは略直角に向かい合うように面している。このように、第一の透光性部材5の外周側面5aから放射された光によって第一の透光性部材5の周囲の基体1の上側主面1fが照射されるように配置されているため、上側主面1fに照射された光は、その後上方に反射され、第一の透光性部材5の周囲に影が生じないようにすることができる。   As shown in FIGS. 1-3, the sheet-like 1st translucent member 5 containing fluorescent substance is mounted in the upper main surface 1f of the base | substrate 1 so that the opening of the recessed part 1c may be covered. The size of the first translucent member 5 in plan view is smaller than the size of the outer periphery of the base body 1 in plan view. 1 upper main surface 1f is exposed and arranged. The first translucent member 5 is placed so as to protrude from the upper main surface 1 f of the base 1. Thereby, the outer peripheral side surface 5a of the first translucent member 5 is disposed so that at least a part thereof is above the upper main surface 1f, and the outer peripheral side surface 5a and the upper main surface 1f are substantially perpendicular to each other. Facing to face each other. As described above, the light is emitted from the outer peripheral side surface 5 a of the first light transmissive member 5 so that the upper main surface 1 f of the base 1 around the first light transmissive member 5 is irradiated. Therefore, the light irradiated on the upper main surface 1 f is then reflected upward so that no shadow is generated around the first light transmissive member 5.

第一の透光性部材5は、エポキシ樹脂やシリコーン樹脂等の透明樹脂に発光素子2が発する光により励起されて長波長の蛍光に変換する蛍光体を含有させたものである。第一の透光性部材5は、金型によるモールド成型で、平面視における基体1の上側主面1fの外周形状と相似形のシート状に成形する、または、第一の透光性部材5となるシート状の透明樹脂をあらかじめ準備し、打ち抜き金型を用い打ち抜き加工を施すことによって第一の透光性部材5を上側主面1fの外周形状と相似形に形成する。そして、このシート状の第一の透光性部材5を基体1の上側に載置して固定することにより枠状の側壁部1bの上側主面1fに設置する。第一の透光性部材5の平面視形状を側壁部1bの上側主面1fの平面視形状と相似形とすることにより、発光装置の周囲に生じる影を少なくすることができる。   The 1st translucent member 5 contains the fluorescent substance which is excited by the light which the light emitting element 2 emits to transparent resin, such as an epoxy resin and a silicone resin, and converts it into long wavelength fluorescence. The first translucent member 5 is molded by a mold and formed into a sheet shape similar to the outer peripheral shape of the upper main surface 1f of the base body 1 in plan view, or the first translucent member 5 The first transparent member 5 is formed in a similar shape to the outer peripheral shape of the upper main surface 1f by preparing a sheet-like transparent resin to be prepared in advance and performing punching using a punching die. Then, the sheet-like first translucent member 5 is placed on the upper side of the base 1 and fixed to be installed on the upper main surface 1f of the frame-like side wall 1b. By making the plan view shape of the first translucent member 5 similar to the plan view shape of the upper main surface 1f of the side wall portion 1b, shadows generated around the light emitting device can be reduced.

ここで、第一の透光性部材5は一定厚みにされるとともに粒状の蛍光体が均一に分散されているのが望ましい。これにより、発光素子2が発する光を蛍光体により長波長側に効率よく波長変換し、所望の波長スペクトルを有する光とすることができる。また、蛍光体は、発光素子2が発する光の一部を隣接する蛍光体に散乱するので、第一の透光性部材5から均一な蛍光を放射させることができる。そして、蛍光体によって波長変換された光は、蛍光体から四方八方に放射され、第一の透光性部材5の外周側面5aからも全方位に向けて放射される。   Here, it is desirable that the first translucent member 5 has a constant thickness and that the granular phosphor is uniformly dispersed. Thereby, the light emitted from the light emitting element 2 can be efficiently wavelength-converted to the long wavelength side by the phosphor, and light having a desired wavelength spectrum can be obtained. Further, since the phosphor scatters a part of the light emitted from the light emitting element 2 to the adjacent phosphor, uniform fluorescence can be emitted from the first translucent member 5. The light whose wavelength has been converted by the phosphor is emitted in all directions from the phosphor, and is also emitted in all directions from the outer peripheral side surface 5a of the first translucent member 5.

なお、本発明の目的から、基体1の少なくとも上側主面1fは、第一の透光性部材5に含まれる蛍光体の蛍光色に対して白色とするのが好ましい。すなわち、上側主面1fは、第一の透光性部材5が発する蛍光を吸収せずにできるだけ効率的に反射する面とする。また、発光装置から発せられる光は、発光素子2の直射光を殆ど含まないようにするのがよい。すなわち、発光装置から発せられる光は、第一の透光性部材5に含まれる蛍光体により発せられる蛍光であるのが好ましく、例えば、白色発光装置の場合は、第一の透光性部材5に赤,青,緑等の光の3原色を発する蛍光体を含ませる。そして、青色光または紫外光を発する発光素子2を用いて、蛍光体により長波長側に波長変換させる。   For the purpose of the present invention, it is preferable that at least the upper main surface 1 f of the substrate 1 is white with respect to the fluorescent color of the phosphor contained in the first light-transmissive member 5. That is, the upper main surface 1f is a surface that reflects as efficiently as possible without absorbing the fluorescence emitted by the first light-transmissive member 5. Moreover, it is preferable that the light emitted from the light emitting device does not substantially include the direct light of the light emitting element 2. That is, the light emitted from the light-emitting device is preferably fluorescence emitted by the phosphor contained in the first light-transmissive member 5. For example, in the case of a white light-emitting device, the first light-transmissive member 5 is used. Include phosphors emitting three primary colors such as red, blue, and green. Then, using the light emitting element 2 that emits blue light or ultraviolet light, the wavelength is converted to the longer wavelength side by the phosphor.

そして、好ましくは、第一の透光性部材5の周囲に露出される基体1の上側主面1fの幅寸法Bは、全周にわたって均等にするのがよい。これによって、第一の透光性部材5の周囲に枠状に配置される上側主面1fの輝度を、上側主面1fの周方向において、均一なものとできる。なお、幅寸法Bが全周にわたって均等とは、輝度の差が目立たない程度に一定の幅寸法にすればよいということである。   Preferably, the width dimension B of the upper main surface 1f of the base 1 exposed around the first translucent member 5 is made uniform over the entire circumference. Thereby, the luminance of the upper main surface 1f arranged in a frame shape around the first light-transmissive member 5 can be made uniform in the circumferential direction of the upper main surface 1f. In addition, that the width dimension B is uniform over the entire circumference means that the width dimension should be constant so that the difference in luminance is not noticeable.

さらに好ましくは、図1,図2,図3において、第一の透光性部材5の上側主面1fからの突出寸法Aを、第一の透光性部材5の周囲に全周にわたって露出した上側主面1fの幅寸法Bの0.75倍以上とするのがよい。   More preferably, in FIG. 1, FIG. 2, and FIG. 3, the protruding dimension A from the upper main surface 1 f of the first translucent member 5 is exposed around the entire first translucent member 5. It is good to set it as 0.75 times or more of the width dimension B of the upper main surface 1f.

図8は、上側主面1fの幅寸法Bに対して第一の透光性部材5の突出寸法Aを変化させたときの、本発明の発光装置の発光面側(上方)へ放射される光の光束を計測した結果を示す。図8は、突出寸法Aが大きくなるにしたがって第一の透光性部材5の外周側面5aから放射され、基体1の上側主面1fで反射される光の量が増えるので、突出寸法Aが幅寸法Bと同じ程度になるまで光束が増大し、突出寸法Aが幅寸法Bを超えてさらに大きくなると、やがて上側主面1fで反射されず、発光装置の上方へ向かわない光が増えてくるので、光束が次第に減少するという関係を示していると考えられる。   FIG. 8 shows radiation to the light emitting surface side (upward) of the light emitting device of the present invention when the protruding dimension A of the first translucent member 5 is changed with respect to the width dimension B of the upper main surface 1f. The result of measuring the luminous flux of light is shown. In FIG. 8, as the protrusion dimension A increases, the amount of light emitted from the outer peripheral side surface 5a of the first light-transmissive member 5 and reflected by the upper main surface 1f of the substrate 1 increases. The luminous flux increases to the same extent as the width dimension B, and when the protrusion dimension A further exceeds the width dimension B, the light that is not reflected by the upper main surface 1f and does not go upward of the light emitting device increases. Therefore, it is considered that the relationship shows that the luminous flux gradually decreases.

そして、図8の示す結果から、上側主面1fの幅寸法Bに対して突出寸法Aが0.75倍のときに最大光束1.32(lm)に対して視覚上は殆ど差を感じない1.31(lm)に達することが分かる。したがって、上側主面1fの幅寸法Bに対して突出寸法Aが0.75倍以上とすることによって、実用上、発光面側から均一に面発光しているように見える発光装置とできることが分かる。0.75倍を境に突出寸法Aが減少するにしたがって急激に光束は小さくなる傾向にある。そして、突出寸法Aが幅寸法Bの2倍の大きさになるまでの範囲において、好適に用いることができる。さらに、突出寸法Aの寸法が幅寸法Bと等しい寸法以上であり、1.4倍以下の範囲とすれば、より好ましい発光装置とできる。   Then, from the result shown in FIG. 8, when the projection dimension A is 0.75 times the width dimension B of the upper main surface 1f, there is almost no visual difference with respect to the maximum luminous flux 1.32 (lm). It can be seen that 1.31 (lm) is reached. Therefore, it can be seen that, by setting the protrusion dimension A to be 0.75 times or more with respect to the width dimension B of the upper main surface 1f, it is practically possible to obtain a light emitting device that appears to emit light uniformly from the light emitting surface side. . The light flux tends to decrease rapidly as the protrusion dimension A decreases from 0.75 times. And it can use suitably in the range until the protrusion dimension A becomes a double size of the width dimension B. Furthermore, if the dimension of the protruding dimension A is equal to or larger than the width dimension B and is in the range of 1.4 times or less, a more preferable light emitting device can be obtained.

これによって、図1に示すように、蛍光体を含有するシート状の第一の透光性部材5の外周側面5aから放射された光が、第一の透光性部材5の周囲に第一の透光性部材を取り囲むように枠状に配置された上側主面1fで全方向に向けて反射され、上方から発光装置を見たときに、発光装置の周囲に影が生じることなく発光装置の上面全面で均一に発光しているように見える発光装置とできる。   As a result, as shown in FIG. 1, the light emitted from the outer peripheral side surface 5 a of the sheet-like first translucent member 5 containing the phosphor is first around the first translucent member 5. The light emitting device is reflected in all directions by the upper main surface 1f arranged in a frame shape so as to surround the translucent member of the light emitting device, and when the light emitting device is viewed from above, no shadow is generated around the light emitting device. A light emitting device that appears to emit light uniformly over the entire upper surface of the substrate can be obtained.

また、図3に示すように、基体1の上側主面1fと内周面1dとの間に段差部3を形成するのがよい。蛍光体を含有するシート状の第一の透光性部材5を段差部3cの内底面3aに載置するようにすると、第一の透光性部材5を段差部3の内側面3bによって位置合わせしやすくなる。蛍光体を含有するシート状の第一の透光性部材5を基体1の上側主面1fに設置した際に、第一の透光性部材5が面方向に位置ズレすると、第一の透光性部材5を透過して第一の透光性部材5の上方に漏れ出す発光素子2からの直接光の分布が不均等になり、色調異常を発生させる場合がある。   Further, as shown in FIG. 3, a stepped portion 3 is preferably formed between the upper main surface 1f of the base 1 and the inner peripheral surface 1d. When the sheet-like first translucent member 5 containing a phosphor is placed on the inner bottom surface 3a of the stepped portion 3c, the first translucent member 5 is positioned by the inner side surface 3b of the stepped portion 3. It becomes easy to match. When the first translucent member 5 containing a phosphor is placed on the upper main surface 1f of the base 1, if the first translucent member 5 is displaced in the plane direction, the first translucent member 5 is placed. In some cases, the distribution of direct light from the light-emitting element 2 that passes through the light-sensitive member 5 and leaks out of the first light-transmissive member 5 becomes uneven, and color tone abnormality may occur.

この段差部3は、内底面3aが基体1の上側主面1fと平行に形成されるとともに、内側面3bが内底面3aに対して垂直に形成される。すなわち、段差部3が内周面3bを直角に切り欠くようにして形成されることによって、シート状の第一の透光性部材5の外周側面5aを段差部3の内側面3bに沿うようにして落とし込めば、第一の透光性部材5を段差部3の内側面3bによって正確に位置合わせ可能で、底面3a上に載置される。   The step portion 3 has an inner bottom surface 3a formed in parallel with the upper main surface 1f of the base 1 and an inner side surface 3b formed perpendicular to the inner bottom surface 3a. That is, the stepped portion 3 is formed so as to cut out the inner peripheral surface 3 b at a right angle, so that the outer peripheral side surface 5 a of the sheet-like first light-transmissive member 5 extends along the inner side surface 3 b of the stepped portion 3. Then, the first translucent member 5 can be accurately aligned by the inner side surface 3b of the stepped portion 3 and placed on the bottom surface 3a.

また、このような段差部3が形成されていることによって、基体1の凹部1cに第二の透光性部材6を注入する場合、第二の透光性部材6は段差部3の内底面3aを目印にして、内底面3aを越えないように凹部1cの内側に注入することができ、ディスペンサー等を用いて第二の透光性部材6を注入する際の作業効率を改善できるとともに、第二の透光性部材6をほぼ正確に所定の量だけ注入することが可能となる。   Moreover, when such a step portion 3 is formed, when the second translucent member 6 is injected into the recess 1 c of the base body 1, the second translucent member 6 is the inner bottom surface of the step portion 3. 3a as a mark, it can be injected into the inside of the recess 1c so as not to exceed the inner bottom surface 3a, the work efficiency when injecting the second translucent member 6 using a dispenser or the like can be improved, The second translucent member 6 can be injected almost exactly by a predetermined amount.

また、内周面1dの上側に段差部3が形成されることにより、内周面1d上を這い上がるように濡れ広がろうとする第二の透光性部材6を内底面3aで阻止することができ、凹部1cの内側に注入される第二の透光性部材6の上面の表面形状を安定させることができる。その結果、発光素子2から発光される光の第二の透光性部材6の上面から放射される光の放射角度を一定にすることができるとともに、第二の透光性部材6の上面から放射される光の出力がばらつくことなく光の放射強度を一定にできる。   Further, by forming the stepped portion 3 on the upper side of the inner peripheral surface 1d, the inner bottom surface 3a prevents the second translucent member 6 that tends to wet and spread so as to scoop up on the inner peripheral surface 1d. And the surface shape of the upper surface of the second translucent member 6 injected into the inside of the recess 1c can be stabilized. As a result, the emission angle of the light emitted from the light emitting element 2 from the upper surface of the second translucent member 6 can be made constant, and from the upper surface of the second translucent member 6. The light emission intensity can be made constant without variation in the output of the emitted light.

また、平面視において、内側面3bは第一の透光性部材5の外形よりも少し大きく形成される。内側面3bの隅は、互いに隣接する内側面3bの面の間に角ができないように円弧状や直線状等の面取り形状で結ぶ。そして、第一の透光性部材5を段差部3に載置した場合に、第一の透光性部材5の外周側面5aと段差部3の内側面3bとの間に空隙8が設けられ、第一の透光性部材5の角部において、段差部3の面取り形状に設けた隅と軽く接触させるようにするのがよい。空隙8は、動作温度範囲において熱膨張差によって第一の透光性部材5の外周側面と内側面3bとが接触しない大きさとし、例えば、段差部3の差し渡し寸法0.2mmに対し、0.05mm〜0.1mm程度とすればよい。   Further, the inner surface 3 b is formed to be slightly larger than the outer shape of the first light transmissive member 5 in plan view. The corners of the inner side surface 3b are connected with a chamfered shape such as an arc or a straight line so that no corner is formed between the surfaces of the inner side surfaces 3b adjacent to each other. When the first translucent member 5 is placed on the step portion 3, a gap 8 is provided between the outer peripheral side surface 5 a of the first translucent member 5 and the inner side surface 3 b of the step portion 3. The corner of the first translucent member 5 may be lightly brought into contact with the corner provided in the chamfered shape of the stepped portion 3. The gap 8 has a size such that the outer peripheral side surface and the inner side surface 3b of the first translucent member 5 do not come into contact with each other due to a difference in thermal expansion in the operating temperature range. What is necessary is just about 0.1 mm.

これによって、第一の透光性部材5を段差部3の上面から挿入すれば、第一の透光性部材5を容易に位置合わせすることができるとともに、発光素子2の作動時に発光素子2から発生する熱で基体1と第一の透光性部材5との間に熱膨張差が発生しても、この熱膨張差を空隙8で吸収させることができ、シート状の第一の透光性部材5に反り変形が生じたり、第一の透光性部材5が基体1から剥離したりするのを防止できる。また、第一の透光性部材5が圧縮されるように変形することもなく、内部に含まれる蛍光体密度が不均一になることもない。したがって、発光装置から放射される光に強度むらが生じるのを有効に防止することができる。   Accordingly, if the first translucent member 5 is inserted from the upper surface of the stepped portion 3, the first translucent member 5 can be easily aligned and the light emitting element 2 can be operated when the light emitting element 2 is operated. Even if a difference in thermal expansion occurs between the substrate 1 and the first translucent member 5 due to heat generated from the substrate, the difference in thermal expansion can be absorbed by the gap 8 and the sheet-like first transparent member can be absorbed. It is possible to prevent the light member 5 from warping and the first light transmissive member 5 from being peeled from the base 1. Further, the first translucent member 5 is not deformed so as to be compressed, and the density of the phosphor contained therein is not uneven. Therefore, it is possible to effectively prevent unevenness in the intensity of light emitted from the light emitting device.

段差部3および内底面3aは、基体1または基体1の側壁部1bと一体に設けられ、基体1または基体1の側壁部1bを作製する際に切削加工や金型成形等を行なうことにより形成される。または、側壁部1bを、段差部3を境に上下別体として作製し、これらを重ねて接合することによって形成される。   The stepped portion 3 and the inner bottom surface 3a are provided integrally with the base 1 or the side wall 1b of the base 1, and are formed by performing cutting or molding when the base 1 or the side wall 1b of the base 1 is manufactured. Is done. Alternatively, the side wall portion 1b is formed as a separate upper and lower body with the stepped portion 3 as a boundary, and these are stacked and joined.

好ましくは、図2,図3に示すように、凹部1c内に発光素子2を覆うように第二の透光性部材6を配するのがよい。第二の透光性部材6は、未硬化の液状のものをディスペンサー等の注入機で発光素子2の上面に注いだ後に硬化させることにより形成する。第二の透光性部材6が設けられることにより、発光素子2を保護することができるとともに、発光素子2から発する光を外部へ導き出し易くすることができる。   Preferably, as shown in FIGS. 2 and 3, a second light-transmissive member 6 is disposed in the recess 1 c so as to cover the light emitting element 2. The second translucent member 6 is formed by pouring an uncured liquid material onto the upper surface of the light emitting element 2 using an injection machine such as a dispenser and then curing the liquid. By providing the second translucent member 6, the light emitting element 2 can be protected and light emitted from the light emitting element 2 can be easily guided to the outside.

すなわち、第二の透光性部材6が充填されていない場合、発光素子2から凹部1c内の空気中に光が放射されることとなり、発光素子2の屈折率と空気の屈折率との違いが大きく、発光素子2から発する光が発光素子2内部に戻ってしまう場合がある。第二の透光性部材6が充填されている場合、第二の透光性部材6は、発光素子2の屈折率と空気の屈折率との間の屈折率を持つので、発光素子2の発する光を発光素子2の外部へ導き出し易くできる。   That is, when the second translucent member 6 is not filled, light is emitted from the light emitting element 2 into the air in the recess 1c, and the difference between the refractive index of the light emitting element 2 and the refractive index of air. The light emitted from the light emitting element 2 may return to the inside of the light emitting element 2 in some cases. When the second light-transmissive member 6 is filled, the second light-transmissive member 6 has a refractive index between the refractive index of the light-emitting element 2 and the refractive index of air. The emitted light can be easily led out of the light emitting element 2.

第二の透光性部材6にはエポキシ樹脂やシリコーン樹脂等の透明樹脂、ゾルゲルガラス等から成る透明部材が用いられる。第一の透光性部材5と同じ材質であっても異なる種類の材質であってもよい。なお、第一の透光性部材5の上面から放射される光と、第一の透光性部材5の外周側面5aから放射される光とが同じ強度の同じ色であるようにするのが好ましいので、蛍光体は、第一の透光性部材5にのみ含ませるのが好ましく、第二の透光性部材6は透明な樹脂やガラスである方がよい。   A transparent member made of a transparent resin such as an epoxy resin or a silicone resin, sol-gel glass, or the like is used for the second light transmissive member 6. The same material as the first translucent member 5 or a different kind of material may be used. The light emitted from the upper surface of the first translucent member 5 and the light emitted from the outer peripheral side surface 5a of the first translucent member 5 should have the same intensity and the same color. Since it is preferable, it is preferable that the phosphor is included only in the first translucent member 5, and the second translucent member 6 is preferably made of a transparent resin or glass.

ここで、好ましくは、第二の透光性部材6の厚みは発光素子2の厚みの2倍以上であるのがよい。これにより、発光素子2の表面に確実に第二の透光性部材6が設けられ、発光素子2の発する光を発光素子2の外部へ導き出し易くできる。第二の透光性部材6の厚みが発光素子2の厚みの2倍未満である場合、ディスペンサー等の注入機で発光素子2の上面に注ぐ際に生じる量のばらつきにより、発光素子2の表面に第二の透光性部材6が設けられないという問題が生じるおそれがある。   Here, preferably, the thickness of the second translucent member 6 is not less than twice the thickness of the light emitting element 2. Thereby, the 2nd translucent member 6 is reliably provided in the surface of the light emitting element 2, and it can make it easy to guide the light which the light emitting element 2 emits to the exterior of the light emitting element 2. FIG. When the thickness of the second light-transmissive member 6 is less than twice the thickness of the light-emitting element 2, the surface of the light-emitting element 2 is caused by variation in the amount generated when pouring the upper surface of the light-emitting element 2 with an injection machine such as a dispenser. There is a risk that the second translucent member 6 is not provided.

さらに、図2,図3に示すように、蛍光体を含有するシート状の第一の透光性部材5が外周側面5aにおいて基体1の上側主面1fに、第三の透光性部材7により固定されているのがよい。第一の透光性部材5が基体1の上側主面1fに、第三の透光性部材7によって強固に固定されるとともに、第三の透光性部材7が、蛍光体を含有するシート状の第一の透光性部材5の外周側面5aから発する光を第一の透光性部材5の周囲の全周にわたって配される上側主面1fに導く作用を為す。したがって、上側主面1fに照射される光量が増し、上側主面1fを明るく見せることができる。   Further, as shown in FIGS. 2 and 3, the sheet-like first translucent member 5 containing the phosphor is disposed on the upper main surface 1 f of the base 1 on the outer peripheral side surface 5 a, and the third translucent member 7. It is good that it is fixed by. The first translucent member 5 is firmly fixed to the upper main surface 1f of the base body 1 by the third translucent member 7, and the third translucent member 7 is a sheet containing a phosphor. The light emitted from the outer peripheral side surface 5 a of the first translucent member 5 is guided to the upper main surface 1 f disposed over the entire circumference of the first translucent member 5. Accordingly, the amount of light applied to the upper main surface 1f increases, and the upper main surface 1f can be made brighter.

また、第一の透光性部材5の突出寸法Aと上側主面1fの幅寸法Bとを同程度の寸法とした場合は、第三の透光性部材7の表面は、第一の透光性部材5の外周側面5a上端から上側主面1fの外周端にかけて、平均45°の傾斜面となり、第一の透光性部材5の外周側面5aから発する光を上側主面1fに導光する効果を高めることができる。   Further, when the projecting dimension A of the first translucent member 5 and the width dimension B of the upper main surface 1f are approximately the same size, the surface of the third translucent member 7 is the first translucent member 7. From the upper end of the outer peripheral side surface 5a of the light-sensitive member 5 to the outer peripheral end of the upper main surface 1f, the average inclined surface is 45 °, and light emitted from the outer peripheral side surface 5a of the first light-transmissive member 5 is guided to the upper main surface 1f. Can enhance the effect.

なお、第三の透光性部材7には、蛍光体を含有させないのが好ましい。これは、第三の透光性部材7に蛍光体を含有させると、第三の透光性部材7を基体1の上側主面1fに注ぐ際に、沈殿等の色調変化をおこし、色調バラツキが起き易くなってしまうからである。また、沈殿することを考慮に置き、時間を置き硬化させる方法もあるが、未硬化の第三の透光性部材7が基体1の外周部に流れてしまい、結果として色調バラツキが生じてしまうこともある。   The third light transmissive member 7 preferably does not contain a phosphor. This is because if the phosphor is contained in the third translucent member 7, when the third translucent member 7 is poured onto the upper main surface 1 f of the substrate 1, a color tone change such as precipitation occurs and the color tone varies. It is because it becomes easy to happen. In addition, there is a method of curing by taking time into consideration in consideration of precipitation, but the uncured third translucent member 7 flows to the outer peripheral portion of the base 1, resulting in variation in color tone. Sometimes.

本発明の発光装置において、図4に示すように、基体1は、平面視における基体1の外周角部の少なくとも1箇所に面取り部1gが設けられているのがよい。これは、発光装置を外部電気回路基板に実装する際に、外部電気回路基板に設けられた正極および負極の電極に対して発光装置の実装方向を容易に判別する目印とするためである。面取り部1gは、基体1の外周角部の一箇所に設ければ十分である。   In the light emitting device of the present invention, as shown in FIG. 4, the substrate 1 is preferably provided with a chamfered portion 1 g at at least one of the outer peripheral corners of the substrate 1 in plan view. This is because when the light emitting device is mounted on the external electric circuit board, it is a mark for easily discriminating the mounting direction of the light emitting device with respect to the positive electrode and the negative electrode provided on the external electric circuit board. It is sufficient that the chamfered portion 1g is provided at one place on the outer peripheral corner portion of the base 1.

また、図4に示すように発光装置は、平面視における基体1の外周形状が、対向する辺が平行な多角形、例えば、長方形,正方形または六角形等であるのがよい。これにより、複数個の発光装置を隣接させて隙間なく敷き詰めるように配列させて駆動部に搭載することができ、面発光照明装置とすることができる。   Further, as shown in FIG. 4, in the light emitting device, the outer peripheral shape of the substrate 1 in a plan view may be a polygon having opposite sides parallel to each other, for example, a rectangle, a square, a hexagon, or the like. As a result, a plurality of light emitting devices can be arranged adjacent to each other so as to be spread without gaps and mounted on the drive unit, and a surface emitting illumination device can be obtained.

本発明の照明装置は、発光装置が搭載され発光装置を駆動する電気配線を有する基板と、複数個が隣接するように配列されて基板上に実装された上記構成の発光装置とを備えている。これにより、発光素子が配列された方向に発光面全面が均一に発光する面発光照明装置とすることができる。   The lighting device of the present invention includes a substrate having a light emitting device mounted thereon and having an electrical wiring for driving the light emitting device, and a light emitting device having the above-described configuration that is arranged in a plurality so as to be adjacent to each other and mounted on the substrate. . Thereby, it is possible to provide a surface emitting illumination device in which the entire light emitting surface emits light uniformly in the direction in which the light emitting elements are arranged.

例えば、図5に示すように、複数個の発光装置が回路基板等の駆動部に列状に配置された場合、発光装置の列に沿って、連続的な線状の光源が点灯しているように見えるようになる。なお、発光装置の実装を実装機で行なう場合、発光装置同士の間に若干のスペースを設ける必要がある。   For example, as shown in FIG. 5, when a plurality of light emitting devices are arranged in a row on a drive unit such as a circuit board, a continuous linear light source is lit along the row of light emitting devices. Looks like. Note that when the light emitting device is mounted using a mounting machine, it is necessary to provide some space between the light emitting devices.

また、図6に示すように基体1の外周部の一辺に凸部9を設け、この一辺に対向する平行な辺に凹部10を設け、そして、この発光装置を複数個一列に配列するとともに、凹部10に隣接する発光装置の凸部9を嵌合させるように配列することにより、発光装置を列状に連結するのが容易となる。また、凸部9および凹部10は、発光装置の実装方向を判定する目印としても用いることができる。   Further, as shown in FIG. 6, a convex portion 9 is provided on one side of the outer peripheral portion of the substrate 1, a concave portion 10 is provided on a parallel side opposite to the one side, and a plurality of the light emitting devices are arranged in a line. By arranging the convex portions 9 of the light emitting devices adjacent to the concave portions 10 to be fitted, it becomes easy to connect the light emitting devices in a row. Moreover, the convex part 9 and the recessed part 10 can be used also as a mark which determines the mounting direction of a light-emitting device.

さらに、これら一列に配列した発光装置を複数列隣接するように配置すれば、平面状に発光するように見える照明装置とすることもできる。また、図5,図6において、発光装置の外周形状が四角形の場合を示したが、例えば、六角形とし、一辺およびそれに隣接する2辺に凸部9を設け、これら辺に対向する2辺に凹部10を設け、これら凸部9および凹部10を嵌合させるように平面状に敷き詰めるように配列して用いることもできる。このように六角形状の発光装置を配列させた場合、いわゆる千鳥配置のように、一列に配列された各発光装置が隣接する列に配列される各発光装置の間に配置されることになり、より均一な面発光であるように見える照明装置とすることができる。   Furthermore, if the light emitting devices arranged in a single row are arranged so as to be adjacent to each other in a plurality of rows, a lighting device that appears to emit light in a planar shape can be obtained. 5 and 6 show the case where the outer peripheral shape of the light emitting device is a square. For example, the light emitting device has a hexagonal shape, and is provided with convex portions 9 on one side and two sides adjacent thereto, and two sides facing these sides. It is also possible to provide the recesses 10 in the arrangement and arrange them so as to be spread in a flat shape so that the projections 9 and the recesses 10 are fitted. When the hexagonal light emitting devices are arranged in this way, the light emitting devices arranged in a row are arranged between the light emitting devices arranged in adjacent rows, as in a so-called staggered arrangement. It can be set as the illuminating device which seems to be more uniform surface light emission.

また、図5,図6に示す照明装置において、暖色系の光を発光する発光装置(暖色系発光装置)と昼光色系の光(やや青みを帯びたように見える光)を発光する発光装置(昼光色系発光装置)とが交互に並ぶようにして配置してもよい。この場合、暖色系発光装置と昼光色系発光装置とが、例えば、図7に示すような回路に接続される。そして、GND1のスイッチを入れることで昼光色系発光装置が発光し、GND2のスイッチを入れることで暖色系発光装置が発光する。また、GND1とGND2の両方のスイッチを入れることで昼光色系発光装置と暖色系の発光装置の両方が発光し、昼光色系と暖色系との中間色が発光しているように見える。即ち、図7に示すような回路とされることで、3パターンの色調での発光が可能な照明装置となる。   5 and 6, a light emitting device that emits warm color light (warm color light emitting device) and a light emitting device that emits daylight color light (light that looks a little bluish). And daylight color light emitting devices) may be arranged alternately. In this case, the warm color light emitting device and the daylight color light emitting device are connected to a circuit as shown in FIG. 7, for example. Then, the daylight color light emitting device emits light by turning on the GND1, and the warm color light emitting device emits light by turning on the GND2. Further, when both the GND1 and GND2 switches are turned on, both the daylight color light emitting device and the warm color light emitting device emit light, and it appears that an intermediate color between the daylight color system and the warm color light is emitted. That is, by using a circuit as shown in FIG. 7, an illuminating device capable of emitting light in three patterns of color tone is obtained.

なお、図5〜図7において、Dはダイオード、Rは抵抗を示す。ダイオードDは、図7に示すように、順方向に接続された発光装置に対し逆方向に並列接続される。これにより、発光装置に過電圧が加わるのを防止して、発光装置に搭載されている発光素子2が電気的に破損するのを防止する。また、図7に示すように抵抗Rが発光装置と直列接続されていることにより、発光装置に流れる電流を安定なものとし、発光装置の発光強度を一定のものとすることができる。   5 to 7, D represents a diode, and R represents a resistance. As shown in FIG. 7, the diode D is connected in parallel in the reverse direction to the light emitting devices connected in the forward direction. This prevents an overvoltage from being applied to the light emitting device, and prevents the light emitting element 2 mounted on the light emitting device from being electrically damaged. In addition, as shown in FIG. 7, the resistor R is connected in series with the light emitting device, so that the current flowing through the light emitting device can be stabilized and the light emission intensity of the light emitting device can be constant.

暖色系発光装置と昼光色系発光装置は、第一の透光性部材5に含有される蛍光体の配合を変えることによって製造することができる。また、蛍光体を赤,青,緑色の蛍光色を発光する発光装置を用いることにより、本発明の照明装置をカラーディスプレイとすることもできる。   The warm color light emitting device and the daylight color light emitting device can be manufactured by changing the composition of the phosphor contained in the first light transmissive member 5. In addition, by using a light emitting device that emits red, blue, and green fluorescent colors, the lighting device of the present invention can be a color display.

また、照明装置は、発光面となる発光装置の第一の透光性部材の上方に、透明な紫外線カットフルム(図示せず)を発光装置を覆うように設けるとよい。これによって、発光素子から発せられる光に含まれる紫外線を遮蔽することができる。例えば、紫外線カットフルムを設けた照明装置を展示用照明器具として用いることによって、展示物に日焼け等の紫外劣化が生じるのを防止することができる。 The illumination device is above the first light transmitting member of a light emitting device as a light-emitting surface, the transparent ultraviolet Kattofu I Lum (not shown) may be provided so as to cover the light-emitting device. Thereby, the ultraviolet rays contained in the light emitted from the light emitting element can be shielded. For example, it can be prevented by the use of a lighting device provided with an ultraviolet Kattofu I Lum as for exhibition lighting fixture, that the ultraviolet deterioration of sunburn to exhibit results.

このような照明装置としては、例えば、室内や室外で用いられる、一般照明用器具、シャンデリア用照明器具、住宅用照明器具、オフィス用照明器具、店装,展示用照明器具、街路灯用照明器具、誘導灯器具および信号装置、舞台およびスタジオ用の照明器具、広告灯、照明用ポール、水中照明用ライト、ストロボ用ライト、スポットライト、電柱等に埋め込む防犯用照明、非常用照明器具、懐中電灯、電光掲示板等や、調光器、自動点滅器、ディスプレイ等のバックライト、動画装置、装飾品、照光式スイッチ、光センサ、医療用ライト、車載ライト等が挙げられる。   Examples of such lighting devices include general lighting fixtures, chandelier lighting fixtures, residential lighting fixtures, office lighting fixtures, store lighting, display lighting fixtures, and street lamp lighting fixtures that are used indoors and outdoors. , Guide light fixtures and signaling devices, stage and studio lighting fixtures, advertising lights, lighting poles, underwater lighting lights, strobe lights, spotlights, security lights embedded in power poles, emergency lighting fixtures, flashlights , Electronic bulletin boards and the like, backlights such as dimmers, automatic flashers, displays, moving image devices, ornaments, illuminated switches, optical sensors, medical lights, in-vehicle lights, and the like.

なお、本発明は以上の実施の形態の例に限定されず、本発明の要旨を逸脱しない範囲内であれば種々の変更を行なうことは何等支障ない。   In addition, this invention is not limited to the example of the above embodiment, If it is in the range which does not deviate from the summary of this invention, it will not interfere at all.

また、上記実施の形態の説明において上下左右という用語は、単に図面上の位置関係を説明するために用いたものであり、実際の使用時における位置関係を意味するものではない。   In the description of the above embodiment, the terms “upper, lower, left and right” are merely used to describe the positional relationship in the drawings, and do not mean the positional relationship in actual use.

本発明の発光装置の実施の形態の一例を示す斜視図である。It is a perspective view which shows an example of embodiment of the light-emitting device of this invention. 図1の発光装置のX−X’面における実施の形態の例を示す断面図である。It is sectional drawing which shows the example of embodiment in the X-X 'surface of the light-emitting device of FIG. 図1の発光装置のX−X’面における実施の形態の他の例を示す断面図である。It is sectional drawing which shows the other example of embodiment in the X-X 'surface of the light-emitting device of FIG. 本発明の発光装置の実施の形態の他の例を示す上面図である。It is a top view which shows the other example of embodiment of the light-emitting device of this invention. 本発明の照明装置の実施の形態の一例を示す上面図である。It is a top view which shows an example of embodiment of the illuminating device of this invention. 本発明の照明装置の実施の形態の他の例を示す上面図である。It is a top view which shows the other example of embodiment of the illuminating device of this invention. 本発明の照明装置の実施の形態の一例を示す回路図である。It is a circuit diagram which shows an example of embodiment of the illuminating device of this invention. 本発明の発光装置から放出される光束を計測した結果を示す線図である。It is a diagram which shows the result of having measured the light beam discharge | released from the light-emitting device of this invention. 従来の発光装置の実施の形態の例を示す断面図である。It is sectional drawing which shows the example of embodiment of the conventional light-emitting device.

符号の説明Explanation of symbols

1:基体
1a:底部
1b:側壁部
1c:凹部
1d:内周面
1e:搭載部
1f:上側主面
1g:面取り部
2:発光素子
3:段差部
3a:(段差部の)内底面
3b:(段差部の)内側面
5:第一の透光性部材
5a:(第一の透光性部材の)外周側面
6:第二の透光性部材
7:第三の透光性部材
8:空隙
1: Base 1a: Bottom 1b: Side wall 1c: Recess 1d: Inner peripheral surface 1e: Mounting portion 1f: Upper main surface 1g: Chamfered portion 2: Light emitting element 3: Stepped portion 3a: Inner bottom surface 3b (of the stepped portion): Inner side surface (of stepped portion) 5: first translucent member 5a: outer peripheral side surface (of first translucent member) 6: second translucent member 7: third translucent member 8: Gap

Claims (9)

上側主面に発光素子が収容される凹部が設けられた基体と、
前記凹部に搭載された発光素子と、
前記発光素子の上方に配置された蛍光体を含有するシート状透光性部材とを具備して成り、該シート状透光性部材を前記基体の上側主面から上方に突出するように設置するとともに、平面視において、前記シート状透光性部材の大きさを前記基体の大きさよりも小さくなし、
前記シート状透光性部材の外周側面と前記基体の上側主面との間に透光性部材が配置され、該透光性部材によって前記シート状透光性部材と前記基体とが固定されており、
前記シート状透光性部材の外周側面から放射された光が前記凹部の周囲の前記基体の上側主面に照射されるようになしたことを特徴とする発光装置。
A base provided with a recess for accommodating the light emitting element on the upper main surface;
A light emitting element mounted in the recess;
A sheet-like translucent member containing a phosphor disposed above the light emitting element, and the sheet-like translucent member is installed so as to protrude upward from the upper main surface of the base. And in plan view, the size of the sheet-like translucent member is made smaller than the size of the base,
A translucent member is disposed between an outer peripheral side surface of the sheet-like translucent member and an upper main surface of the base body, and the sheet-like translucent member and the base body are fixed by the translucent member. And
A light emitting device characterized in that light emitted from an outer peripheral side surface of the sheet-like translucent member is irradiated to an upper main surface of the substrate around the recess.
前記シート状透光性部材の前記基体の上側主面からの突出寸法が、前記シート状透光性部材の外周側面から前記基体の上側主面の外周端までの幅寸法の0.75倍以上であることを特徴とする請求項1に記載の発光装置。 Projecting distance from the upper major surface of the base of the sheet-like translucent member, or 0.75 times the width dimension from the outer peripheral side surface of said sheet-like light-transmitting member to the outer peripheral edge of the upper major surface of the substrate The light emitting device according to claim 1, wherein: 前記基体の凹部開口部に、凹部が外側に向けて拡がるように段差部が設けられ、該段差部に前記シート状透光性部材が載置されていることを特徴とする請求項1または請求項に記載の発光装置。 The recess opening of the base, the recess step portion is provided so as to extend outwardly, claim 1 or claim, wherein the sheet-like light-transmitting member to the step portion is placed Item 3. A light emitting device according to Item 2 . 前記シート状透光性部材の外周側面と、前記段差部の内側面との間に空隙が設けられていることを特徴とする請求項記載の発光装置。 The light emitting device according to claim 3 , wherein a gap is provided between an outer peripheral side surface of the sheet-like translucent member and an inner side surface of the stepped portion. 前記基体は、平面視における角部に面取り部が設けられていることを特徴とする請求項1乃至請求項のいずれかに記載の発光装置。 The light emitting device according to any one of claims 1 to 4 , wherein the base is provided with a chamfered portion at a corner in plan view. 前記発光装置は平面視において対向する辺が平行な多角形であることを特徴とする請求項1乃至請求項のいずれかに記載の発光装置。 The light emitting device light emitting device according to any one of claims 1 to 5, wherein the sides facing are parallel polygonal in plan view. 前記基体の互いに対向する一方の前記辺に凸部が、他方の前記辺に、隣接する発光装置の前記凸部と嵌合する凹部が設けられていることを特徴とする請求項記載の発光装置。 7. The light emitting device according to claim 6 , wherein a convex portion is provided on one of the opposite sides of the base body, and a concave portion is provided on the other side of the substrate to be fitted with the convex portion of an adjacent light emitting device. apparatus. 複数個が隣接するように配列された請求項1乃至請求項記載の発光装置と、前記発光装置を駆動する電気配線を有する基板とを具備することを特徴とする照明装置。 A light emitting device according to claim 1 to claim 7, wherein arranged such plurality is adjacent, the lighting apparatus characterized by comprising a substrate having an electrical wiring for driving the light emitting device. 前記発光装置の前記シート状透光性部材の上方に紫外線カットフルムが設けられていることを特徴とする請求項記載の照明装置。
Lighting apparatus according to claim 8, wherein the ultraviolet Kattofu I Lum is provided above the sheet-shaped translucent member of the light emitting device.
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