JP4828174B2 - 電場応答性ポリマーにより作動する支持物配置手段を有する外科用ステープリング器具 - Google Patents
電場応答性ポリマーにより作動する支持物配置手段を有する外科用ステープリング器具 Download PDFInfo
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Description
本出願は、米国仮出願シリアル番号60/591,694号、特許出願日2004年7月28日、シェルトン(Shelton) IV 「電気作動式関節手段が組み込まれている外科用器具(SURGICAL INSTRUMENT INCORPORATING AN ELECTRICALLY ACTUATED ARTICULATION MECHANISM)」の利益を主張する。
本発明は概して、ステープルライン(lines of staples)を組織に施用し、同時にそれらステープルラインの間の組織を切断することのできる外科用ステープラー器具(stapler instruments)に関する。本発明は更に詳しくは、ステープラー器具に関する改善、及び、切断されステープルで留められた組織に支持材料を付け加えることを含む、そのようなステープラー器具の種々の構成要素を形成する方法の改善に関する。
腹腔鏡的及び内視鏡的な処置では一般に、手術領域(surgical region)に吹き入れる必要がある。従って、体の中に挿入されるあらゆる計測器は、諸ガスが切創を通して体の中に確実に入らないように且つ体から確実に出ないように、密閉しなければならない。更に、腹腔鏡的及び内視鏡的な処置において、外科医はしばしば、切創から遠く離れた器官、組織及び/又は脈管の上で行動を起こす必要がある。従って、そのような処置において用いられる器具は典型的には、長くて狭く、同時に、該器具の近位端から機能的に制御可能である。
既知の外科用ステープラーは、組織に縦きり込みを入れ、該きり込みの向かい合う側にステープルラインを同時に施す端部作動体(end effector)を備えている。端部作動体は、一対の協同する顎部材であって、該器具が内視鏡的用途又は腹腔鏡的用途のために意図されている場合、套管の通路を通って通過することができる顎部材を備えている。それら顎部材の一方は、横方向に一定間隔が置かれている少なくとも2列のステープルを有している。他方の顎部材は、カートリッジの中でステープルの列が揃っているステープル形成ポケット(staple-forming pockets)を有するアンビル(anvil)を規定している。該器具は、複数の往復運動ウェッジ(reciprocating wedges)を有している。このウェッジは、遠位で駆動する場合、ステープルカートリッジの中の開口を通って進み、それらステープルを支持するドライバー(drivers)と噛み合い、それらステープルのファイアリングをアンビルの方へ行う。
これらの補強材料は典型的には、ファイアリングを行う時、該補強材料がステープルで肺組織に留められるようなやり方で、外科用のステープル施用用装置(stapling device)の顎部材の上に、取り外しができるように取り付けられる。肺組織は、この補強材料の2つの層の間に「挟まれる(sandwitched)」のが最適である。代わりに、他の多くの外科的処置(例えば、卵巣子宮切除、胃バイパス、腸組織の吻合、又はステープルラインの補強若しくは組織内の止血の増大を必要とする他のいずれかの処置であるが、それらに限定されない)において、諸支持材料を用いることができる。
接着剤を備えた直線カッターに支持材料を取り付ける装置の一例は、米国特許第5,441,193号明細書、グラベナー(Gravener)等に記述されている。この装置は、生体適合性シアノアクリレート接着剤を備えた外科用器具に支持材料を取り付ける。該支持材料の引き剥がされる中央部分を、接着剤が付けられるエッジ部分から引き裂くことができるように、接着剤による接合は支持材料のエッジ部分に沿って施され、穿孔の点線が(該接着剤の線に隣接して)該支持材料内部に配置される。しかし、施された接着剤を有する支持材料の部分を、該装置から取り外すことはできない。結果として、(ファイアリングの後)該器具から支持物を取り外すことは、とりわけ困難である場合がある。なぜなら、組織から外科用ステープル施用用装置を解放するためには、穿孔の間の材料は全て同時に引き裂く必要があるからである。接着剤によって噛み合わされる支持材料を改善するためのアプローチは、その後、米国特許第6,656,193号明細書、グラント(Grant)に開示された。その米国特許は、付着及び剥離について有益な特性を有する信頼性のある接着剤と組合せた、機械的配列の特徴を含んでいる。
外科用ステープル施用用装置の端部作動体に支持材料を取り付けるのに、スリーブは、効果的に使用することができるが、スリーブは、手術の間、他の厄介な問題を引き起こすことがある。例えば、スリーブが支持材料の固体スリーブから形成されている場合、例えば、米国特許第5,902,312号及び同第5,769,892号において、外科用ステープル施用用装置のファイアリングを行うことによって、支持物と組織とはステープルで留められ、ステープルラインの間の支持スリーブと組織とは切断される。この作用によって、支持材料のシートによって一緒に取り付けられた(切断線のいずれかの側の)組織の部分は置き去りにされる。このことのために、外科医が入って、支持物の切断されたスリーブを切断し、切断された組織を分離し、支持材料のあらゆる望ましくない部分を除去する必要がある。
不注意による剥離を防ぐための強い保持力と、ステープルで留めた後に取り外すための過度に大きい力との間の妥協案である脆弱な特徴を組み入れることも知られている。例えば、米国特許第5,542,594号、同第5,908,427号、及び同第5,964,774号明細書、マッキーン等において、支持材料は、端部作動体表面の上に固定される。米国特許第5,702,409号及び同第5,810,855号、レイバーン等において、多孔質のポリ四フッ化エチレン(PTFE)チューブは、各々の顎であってそれぞれ引き剥がし平面(tear away flat face)を有している該顎の上にぴったり嵌る。妥協案として、保持力は、ステープルで留める前はより大きく、ステープルで留めた後は減少するのが望ましいであろう。
本発明の1つの態様において、支持材料を組織に固定するための外科用器具は、細長いシャフトの遠位に取り付けられているステープル施用用アセンブリであって、第1及び第2の支持パッドと挿入されて圧縮された組織とを通過して、向かい合う組織圧縮表面の間にステープルを形成するファイアリング部材の遠位運動に応答する該アセンブリを備えている。選定された支持パッドを選定された組織圧縮表面に保持する噛み合わされる位置の間に選択的に配置される電気作動式保持部材は、支持パッドを保持すること及び支持パッドを配置することから選ばれる1つを行う回路によって制御される。それによって、固定状態の量の保持力は、選択可能な量の力によって置き換えられる。
本発明のこれらの目的及び利点、並びに他の目的及び利点は、添付図面及びそれらに関する記述から明らかになるであろう。
諸添付図面は、本明細書の中に組み入れられて、本明細書の一部分を構成しているが、本発明の諸態様を例示している。また、それら添付図面は、上述の本発明の課題を解決するための手段、及び以下の発明を実施するための最良の形態と一緒に、本発明の基本的思想を説明するのに役立つ。
多くの電気的アクチュエータ(例えば、ソレノイド)は、ステープル施用用アセンブリ16に統合することができるが、本明細書に記述される例証的バージョンでは、電場応答性ポリマー(EAP)が用いられる。EAPは、電圧が印加された時、形状が変わる導電性ドープポリマー(conductive doped polymers)である。該導電性ポリマーは本質的に、一対にされて、ある形状のイオン性流体又はゲル及び電極になっている。流体/ゲルから、導電性ポリマーの中又は導電性ポリマーの外へのイオンの流れは、印加電圧によって引き起こされ、また、この流れによって、該ポリマーの形状変化が引き起こされる。電圧電位は1Vから4kVに及び、これは、使用されるポリマーとイオン性流体とによって決まる。電圧が印加された時、ある種のEAPは縮み、ある種のEAPsは伸びる。EAPsは、一対にしてばね又は可撓性板のような機械的手段と成し、電圧が印加される時に生じる効果を変化させることができる。
2種類の基本的タイプのEAPsと、各々のタイプの複数の形状(configurations)とが存在する。2種類の基本的タイプは、繊維束及び積層バージョンである。繊維束は、約30〜50μmの繊維から成る。これらの繊維は、織物そっくりの束に織ることができ、この理由で、しばしば、EAPヤーン(yarn)と呼ばれる。このタイプのEAPは、電圧が印加された時、縮む。それら電極は一般に、中心のワイヤコア(wire core)と、繊維束を包囲するイオン性流体を含有するのにも役立つ導電性外部シースとで作られる。サンタフェ・サイエンス・アンド・テクノロジー(Santa Fe Science and Technology)によって製造され、PANION(登録商標)として販売されている、市販の繊維EAP材料の例は、米国特許第6,667,825号明細書に記述されている。この米国特許明細書の内容は、言及することによってそっくりそのまま本明細書に組み入れる。
EAPsは、エネルギーが与えられたとき、体積は変化せず、EAPsは、1つの方向では単に伸びるか又は縮み、それの横断方向では逆になるということに注目すべきである。それの積層体バージョンは、一方の側面は剛構造体を背にして保持し、他方の側面はピストンそっくりにして使用することによって、それの基本的形態で用いることができる。該積層体バージョンは、可撓性プレートのいずれかの側面に付着させることもできる。可撓性プレートEAPの一方側にエネルギーが与えられた場合、該EAPは、反対方向では該プレートを収縮しながら、伸びる(expands;膨張する)。このことによって、該プレートはいずれかの方向では収縮することが可能となり、それは、その側面にエネルギーが与えられることによって左右される。
例えば、積層体EAP複合材料は、EAP層に付着された正極プレート層(positive plate electrode layer)から形成することができる。該EAP層は次いで、イオンセル層(ionic cell layer)に付着され、該イオンセル層は次いで、負極プレート層(negative plate electrode layer)に付着される。複数個の積層体EAP複合材料は、それら複合材料の間の接着剤層によって、スタック(stack;積み重ねたもの)の形に固定して、EAPプレートアクチュエータを形成することができる。いずれかの方向に選択的に曲げることのできる、対向するEAPアクチュエータを形成することができることを認識すべきである。
図16〜図18において、電気作動式支持物配置手段20'のための、代わりの左右のEAP支持ラッチ(buttress latches)200,202は、ステープルカートリッジ主要部80''の左右の側唇78',79'の中に埋め込まれているEAP材料の、内側に開放されているC−溝(channels)として形成されており、また、活性化されていない時は(図17)垂直に収縮して下部支持パッド24を掴むように、また、配置するように作動されている時は(図18)膨張するように設計されている。
(1)支持材料を組織に固定するための外科用器具において、
細長いシャフトと、
前記の細長いシャフトの遠位に取り付けられているファスナー施用用アセンブリであって、向かい合う組織圧縮表面を備えている該アセンブリと、
選定された組織圧縮表面に支持材料を保持する固定位置の間に選択的に配置されている電気作動式保持部材と、
前記電気作動式保持部材を作動させて前記支持材料を配置するための制御信号を発生させることができるように設計されている制御回路と、
を備えている、外科用器具。
(2)前記電気作動式保持部材は、電場応答性ポリマーを更に有している、上記実施態様1記載の外科用器具。
(3)前記電気作動式保持部材は、電場応答性ポリマーアクチュエータによって作動するラッチを更に有している、上記実施態様1記載の外科用器具。
(4)前記電気作動式保持部材は、支持材料の側方端と、溝の中に選択的に入るように配置されている可動端を有している電気的アクチュエータとを受け入れるように配置されている保持ブラケットを更に有している、上記実施態様1記載の外科用器具。
(5)前記電気的アクチュエータは、操作によって、前記保持ブラケットを外に向かって変形して前記支持材料の側方端を緩めるような大きさに作られている、上記実施態様4記載の外科用器具。
(6)前記保持部材は重複フランジを有しており、前記電気的アクチュエータは、圧締力を支持材料の上に与えるように、前記支持材料の側方端の反対側に配置されている、上記実施態様4記載の外科用器具。
(7)前記電気作動式保持部材は、基準部分を前記支持材料の受け入れられる側方端に対して近位に外に向かって伸ばし、しかも、該圧縮表面に向かい合っている前記側方端の表面の上にラッチ部分をカーブさせる、選定された組織圧縮表面に取り付けられる電場応答性ポリマー製アクチュエータであって、圧縮によって噛み合わされた状態から、解放された膨張状態まで変化するよう操作することができるように構成されている電場応答性ポリマー製アクチュエータを備えている、上記実施態様1記載の外科用器具。
(8)前記の電場応答性ポリマー製アクチュエータは、電気的活性化に応答して前記基準部分を上に向かって且つ外に向かって膨張させるよう操作することができるように構成されている、上記実施態様7記載の外科用器具。
(9)前記のファスナー施用用アセンブリは、ステープルカートリッジを有する下部顎と、旋回心軸で回転するように取り付けられている上部顎とを有している、上記実施態様1記載の外科用器具。
(10)前記電気作動式保持部材は、前記上部顎の頂部表面の上に重なり且つ該頂部表面に取り付けられている湾曲した弾性部材であって、該上部顎の組織圧縮上部表面の上に配置されている支持材料の側方端を保持するように配置されている、内側に湾曲している端部に伸びている該弾性部材を有しており、しかも、該電気作動式保持部材は、前記の湾曲した弾性部材と、付属部品の反対側にある該上部顎の頂部表面との間に配置されている一対の電場応答性ポリマー製アクチュエータを更に有している、上記実施態様9記載の外科用器具。
(11)前記ファスナー施用用アセンブリは、円形ステープル施用用アセンブリを有している、上記実施態様1記載の外科用器具。
(12)前記の細長いシャフトによって前記ファスナー施用用アセンブリまで案内されるファイアリング部材を遠位に前進させるよう操作することができるように構成されているハンドル部分を更に有しており、しかも、前記制御回路は、ファイアリング部材のファイアリング前進を感知して且つ該ファイアリング前進に応答し、前記電気作動式保持部材を作動させるよう操作することができるように構成されている、上記実施態様1記載の外科用器具。
(13)前記ファスナー施用用アセンブリは、クリップ施用用アセンブリを更に有している、上記実施態様1記載の外科用器具。
(14)前記ファスナー施用用アセンブリは、アンカー施用用アセンブリを更に有している、上記実施態様1記載の外科用器具。
(15)前記ファスナー施用用アセンブリは、縫合糸施用用アセンブリを更に有している、上記実施態様1記載の外科用器具。
(16)支持材料を組織に固定するための外科用器具において、
縦の往復運動を得るためのファイアリング部材を案内するフレームグラウンドを有している細長いシャフト;
前記の細長いシャフトの遠位に取り付けられており、しかも、前記ファイアリング部材を縦に移動させるよう操作することができるように構成されているハンドル部分と、
第1及び第2の支持パッド;
前記の細長いシャフトの遠位に取り付けられているステープル施用用アセンブリであって、前記ファイアリング部材の遠位運動に応答し、第1及び第2の支持パッドと、挿入され圧縮されている組織を通って、向かい合う組織圧縮表面の間にステープルを形成するよう操作することができるように構成されている、該向かい合う組織圧縮表面を有しているステープル施用用アセンブリ;
選定された支持パッドを選定された組織圧縮表面に保持する固定位置の間に選択的に配置されている電気作動式保持部材;並びに
制御信号を発生させて、前記電気作動式保持部材を作動させ、第1及び第2の支持パッドを保持すること及び配置することから選定された1つを行うよう操作することができるように構成されている制御回路;
を備えている、外科用器具。
(17)前記のステープル施用用アセンブリは、1つの組織圧縮表面を規定するステープルカートリッジを有する下部顎と、旋回心軸で回転するように取り付けられている、他の組織圧縮表面を規定する上部顎とを備えている、上記実施態様16記載の外科用器具。
(18)前記のステープル施用用アセンブリは、円形ステープル施用用アセンブリを有している、上記実施態様16記載の外科用器具。
(19)前記電気作動式保持部材は、電場応答性ポリマーを更に有している、上記実施態様16記載の外科用器具。
(20)支持材料を組織に固定するための外科用器具において、
細長いシャフトと、
前記の細長いシャフトの遠位に取り付けられているステープル施用用アセンブリであって、向かい合う組織圧縮表面を備えている該アセンブリと、
支持パッドを各々の組織圧縮表面に噛み合わせ、しかも、挿入されている組織をステープルで留めた後、電場応答性ポリマーによる活性化によって、該支持パッドの配置を電気的に遠隔操作するための手段と
を備えている、外科用器具。
例えば、例示的バージョンには、ステープル施用用アセンブリ16が図示されているが、電気作動式支持物配置は、クリップ、アンカー、縫合糸、等を利用するファスナー器具で使用することができ好都合である。
もう1つの例として、ステープルで留めて切断するための手動操作の外科用器具10は、分かり易くするために図示されているが、ロボットを利用して操作及び/又は制御が行なわれる締結装置(fastening device)は、本発明の諸態様と呼応する電気作動式支持物保持部材を組み入れることができることを認識すべきである。
なおまた更なる例として、電気作動式支持物保持要素は、活性な電気的成分を有する支持物掴み溝(buttress gripping channel)の内部に電源オフ保持バイアス(power off retention bias)を与える受動的弾性部材(passive resilient member)(例えば、圧縮ばね)の組み合せを有することがある。例えば、キャップまで圧縮ばねを通るEAP(電場応答性ポリマー製)繊維アクチュエータは、支持パッドを配置するための圧縮ばねを圧縮しながら、収縮するように活性化することができる。
更にもう1つの例として、ステープルカートリッジは、ピン(pins)、縮みじわをつけるクランプ(crimped-on clamps)、等によって、圧縮表面に付着された支持パッドを用いて製造することができるか、又は、支持パッド及び/又は付属部品を変形して分離を行う基礎的EAPアクチュエータによって強制的に配置することができる。
更にもう1つの追加的例として、内視鏡的及び腹腔鏡的用途は、本発明の態様によって利益を得るが、観血的処置もまた利益を得ることができることを認識すべきである。
12 ハンドル部分
14 インプリメント部分
16 ステープル施用用アセンブリ
18 細長いシャフト
20 電気作動式支持物配置手段
22 上部支持パッド
24 下部支持パッド
26 上部顎、アンビル
28 下部顎
30 縫合トリガー
32 ファイアリングトリガー
34 ピストル形握り
36 縫合スリーブ
38 フレームグラウンド
40 回転ノッブ
42 ファイアリングロッド
44 電源ボタン
46 制御モジュール
48 バッテリー
50 上部ラッチアーム
52 下部ラッチアーム
54 交換可能ステープルカートリッジ
56 細長いステープル溝
58 ファイアリング表示ホイール
60 手動引き込みレバー
62 ファイアリング位置センサ
64 縫合開放ボタン
74 電気作動式円筒形電場応答性ポリマー製アクチュエータ
76 ホール
78 左方の側唇
79 右方の側唇
80 ステープルカートリッジ主要部
82 後部垂直スロット
84 垂直ステープル開口
85 ステープルカートリッジトレイ
86 左方の後部矩形電場応答性ポリマー製アクチュエータ
88 右方の後部矩形電場応答性ポリマー製アクチュエータ
90 左方の後部矩形開口
92 右方の後部矩形開口
94 左方の後部ラッチアーム
96 右方の後部ラッチアーム
98 左方の側受
100 右方の側受
102 頂部フランジ
104 底部フランジ
106 下向き内側向きエッジ
108 頂部圧縮表面
120 左方の先端部
122 右方の先端部
124 円筒形電場応答性ポリマー製アクチュエータ
126 左方のホール
128 右方のホール
130 アーム凹部
132 アンビル26の頂部表面
140 下部遠位ラッチ
142 傾斜したリードエッジ
144 下部遠位電場応答性ポリマー製アクチュエータ
146 遠位電場応答性ポリマー凹部
148 かぎ状近位端
150 遠位長手スロット
152 近位長手スロット
200 左方の電場応答性ポリマー製支持ラッチ
202 右方の電場応答性ポリマー製支持ラッチ
240 上部フランジ
16' ステープル施用用アセンブリ
24' 下部支持パッド
28' 下部顎
54' 交換可能ステープルカートリッジ
74' 電場応答性ポリマー製ロッキングアクチュエータ
80' ステープルカートリッジ主要部
100' 側受
Claims (12)
- 支持材料を組織に固定するための外科用器具において、
細長いシャフトと、
前記細長いシャフトの遠位に取り付けられているファスナー施用用アセンブリであって、向かい合う組織圧縮表面を備えている該アセンブリと、
支持パッドを少なくとも1つの組織圧縮表面に噛み合わせる手段と、
挿入されている組織を固定した後、電場応答性ポリマーによる活性化によって、該支持パッドの配置を電気的に遠隔操作するための手段と、を備えている、外科用器具。 - 電場応答性ポリマーを有し、選定された組織圧縮表面に支持材料を保持する第1の位置と前記選定された組織圧縮表面に支持材料を保持していない第2の位置の間に選択的に配置される電気作動式保持部材と、
前記電気作動式保持部材を作動させるための制御信号を発生させることができるように構成されている制御回路と、を備えている、請求項1記載の外科用器具。 - 前記電気作動式保持部材は、電場応答性ポリマーアクチュエータによって作動するラッチを更に有している、請求項2記載の外科用器具。
- 前記電気作動式保持部材は、支持材料の側方端を受け入れるように配置されている保持ブラケットと、前記保持ブラケットと協働するように配置されている可動端を備えている電気的アクチュエータと、を更に有している、請求項2記載の外科用器具。
- 前記電気的アクチュエータは、操作によって、前記保持ブラケットを外に向かって変形して前記支持材料の側方端を緩めるような大きさに作られている、請求項4記載の外科用器具。
- 前記保持部材は重複フランジを有しており、前記電気的アクチュエータは、圧締力を支持材料の上に与えるように、前記支持材料の側方端の反対側に配置されている、請求項4記載の外科用器具。
- 前記電気作動式保持部材は、基準部分を前記支持材料の受け入れられる側方端に対して近位に外に向かって伸ばし、しかも、該圧縮表面に向かい合っている前記側方端の表面の上にラッチ部分をカーブさせる、選定された組織圧縮表面に取り付けられる電場応答性ポリマー製アクチュエータであって、圧縮によって噛み合わされた状態から、解放された膨張状態まで変化するよう操作することができるように構成されている電場応答性ポリマー製アクチュエータを備えている、請求項2記載の外科用器具。
- 前記の電場応答性ポリマー製アクチュエータは、電気的活性化に応答して前記基準部分を上に向かって且つ外に向かって膨張させるよう操作することができるように構成されている、請求項7記載の外科用器具。
- 前記ファスナー施用用アセンブリは、ステープル施用用アセンブリである、請求項1記載の外科用器具。
- 前記のファスナー施用用アセンブリは、ステープルカートリッジを有する下部顎と、旋回心軸で回転するように取り付けられている上部顎とを有している、請求項2記載の外科用器具。
- 前記電気作動式保持部材は、前記上部顎の頂部表面の上に重なり且つ該頂部表面に取り付けられている湾曲した弾性部材であって、該上部顎の組織圧縮上部表面の上に配置されている支持材料の側方端を保持するように配置されている、内側に湾曲している端部に伸びている該弾性部材を有しており、しかも、該電気作動式保持部材は、前記の湾曲した弾性部材と、付属部品の反対側にある該上部顎の頂部表面との間に配置されている一対の電場応答性ポリマー製アクチュエータを更に有している、請求項10記載の外科用器具。
- 細長いシャフトは、縦の往復運動を得るためのファイアリング部材を案内するフレームグラウンドを有しており、
前記の細長いシャフトの近位に取り付けられており、しかも、前記ファイアリング部材を縦に移動させるよう操作することができるように構成されているハンドル部分を更に備えており、
前記支持パッドは、第1の支持パッド及び第2の支持パッドからなり、
前記ファスナー施用用アセンブリは、ステープル施用用アセンブリであって、前記向かい合う組織圧縮表面は、前記ファイアリング部材の遠位運動に応答し、前記第1及び第2の支持パッド、及び、挿入され圧縮されている組織を通って、向かい合う組織圧縮表面の間にステープルを形成することができるように構成されている、請求項2記載の外科用器具。
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