JP4824769B2 - 細孔径分布の制御された多孔質セラミックハニカムフィルタ、ハニカム未焼成体、そのバッチ混合物および製造方法 - Google Patents

細孔径分布の制御された多孔質セラミックハニカムフィルタ、ハニカム未焼成体、そのバッチ混合物および製造方法 Download PDF

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JP4824769B2
JP4824769B2 JP2008543301A JP2008543301A JP4824769B2 JP 4824769 B2 JP4824769 B2 JP 4824769B2 JP 2008543301 A JP2008543301 A JP 2008543301A JP 2008543301 A JP2008543301 A JP 2008543301A JP 4824769 B2 JP4824769 B2 JP 4824769B2
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pore
porous ceramic
ceramic honeycomb
honeycomb filter
size distribution
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JP2009517211A5 (cg-RX-API-DMAC7.html
JP2009517211A (ja
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ミアオ,ウェイグオ
ジェイ シャスタック,ポール
エル スコルニー,ジェニファー
ワン,ジエングオ
シエ,ユィミン
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Corning Inc
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006Honeycomb structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/20Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
    • B01D39/2068Other inorganic materials, e.g. ceramics
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/195Alkaline earth aluminosilicates, e.g. cordierite or anorthite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/478Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on aluminium titanates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006Honeycomb structures
    • C04B38/0012Honeycomb structures characterised by the material used for sealing or plugging (some of) the channels of the honeycombs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/10Filtering material manufacturing
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00129Extrudable mixtures
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0081Uses not provided for elsewhere in C04B2111/00 as catalysts or catalyst carriers
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/2084Thermal shock resistance
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Materials (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
JP2008543301A 2005-11-30 2006-11-09 細孔径分布の制御された多孔質セラミックハニカムフィルタ、ハニカム未焼成体、そのバッチ混合物および製造方法 Expired - Fee Related JP4824769B2 (ja)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US74135505P 2005-11-30 2005-11-30
US60/741,355 2005-11-30
PCT/US2006/043619 WO2007064454A2 (en) 2005-11-30 2006-11-09 Controlled pore size distribution porous ceramic honeycomb filter, honeycomb green body, batch mixture and manufacturing method therefor

Publications (3)

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JP2009517211A JP2009517211A (ja) 2009-04-30
JP2009517211A5 JP2009517211A5 (cg-RX-API-DMAC7.html) 2009-12-24
JP4824769B2 true JP4824769B2 (ja) 2011-11-30

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US (1) US7744670B2 (cg-RX-API-DMAC7.html)
EP (1) EP1966108B1 (cg-RX-API-DMAC7.html)
JP (1) JP4824769B2 (cg-RX-API-DMAC7.html)
CN (1) CN101316804B (cg-RX-API-DMAC7.html)
AT (1) ATE540907T1 (cg-RX-API-DMAC7.html)
WO (1) WO2007064454A2 (cg-RX-API-DMAC7.html)

Cited By (6)

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US9376347B2 (en) 2013-05-20 2016-06-28 Corning Incorporated Porous ceramic article and method of manufacturing the same
US9623360B2 (en) 2013-05-20 2017-04-18 Corning Incorporated Porous ceramic article and method of manufacturing the same
JP2017178729A (ja) * 2016-03-31 2017-10-05 日本碍子株式会社 多孔質体,ハニカムフィルタ,微構造解析方法,そのプログラム及び微構造解析装置
US9908260B2 (en) 2013-05-20 2018-03-06 Corning Incorporated Porous ceramic article and method of manufacturing the same
US11229902B2 (en) 2016-05-31 2022-01-25 Corning Incorporated Porous article and method of manufacturing the same
US11447422B2 (en) 2017-10-31 2022-09-20 Corning Incorporated Batch compositions comprising spheroidal pre-reacted inorganic particles and spheroidal pore-formers and methods of manufacture of honeycomb bodies therefrom

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US20050050870A1 (en) * 2003-03-03 2005-03-10 Cheng Shi-Wai S. Method and apparatus for filtering exhaust particulates
US8956436B2 (en) 2006-06-30 2015-02-17 Corning Incorporated Cordierite aluminum magnesium titanate compositions and ceramic articles comprising same
US10501375B2 (en) 2006-06-30 2019-12-10 Corning Incorporated Cordierite aluminum magnesium titanate compositions and ceramic articles comprising same
US8298311B2 (en) * 2006-11-15 2012-10-30 Corning Incorporated Filters with controlled submicron porosity
WO2008066167A1 (en) * 2006-11-30 2008-06-05 Hitachi Metals, Ltd. Ceramic honeycomb filter and method for manufacturing the same
WO2008073417A2 (en) * 2006-12-11 2008-06-19 Corning Incorporated Alpha-alumina inorganic membrane support and method of making the same
RU2009132612A (ru) * 2007-01-31 2011-03-10 Басф Каталистс Ллк (Us) Газовые катализаторы, включающие пористую сотовидную стенку
CN101687719A (zh) * 2007-03-20 2010-03-31 康宁股份有限公司 用于陶瓷过滤器的低收缩性堵塞混合物,堵塞的蜂窝体过滤器及其制造方法
DE102007024871A1 (de) * 2007-05-29 2008-12-04 Robert Bosch Gmbh Keramisches Filterelement mit geringem Tiefenfiltrationsanteil
US8709577B2 (en) * 2007-06-28 2014-04-29 Corning Incorporated High porosity ceramic honeycomb article containing rare earth oxide and method of manufacturing same
US8814974B2 (en) * 2007-08-24 2014-08-26 Corning Incorporated Thin-walled porous ceramic wall-flow filter
US8187525B2 (en) * 2007-08-31 2012-05-29 Corning Incorporated Method of firing green bodies into porous ceramic articles
EP2188228B1 (en) 2007-08-31 2018-09-26 Corning Incorporated Cordierite honeycomb article and method of manufacture
JP5402638B2 (ja) * 2007-10-12 2014-01-29 日立金属株式会社 コージェライト質セラミックハニカムフィルタ及びその製造方法
US8114354B2 (en) * 2007-12-18 2012-02-14 Basf Corporation Catalyzed soot filter manufacture and systems
US8038954B2 (en) * 2008-02-14 2011-10-18 Basf Corporation CSF with low platinum/palladium ratios
JP5553777B2 (ja) * 2008-02-29 2014-07-16 コーニング インコーポレイテッド 多孔質のセラミックハニカムの収縮減少方法
CN104987123A (zh) * 2008-02-29 2015-10-21 康宁股份有限公司 使用磨碎的坚果壳制造蜂窝体的方法和由此制得的蜂窝体
EP2266932B8 (en) * 2008-03-26 2013-09-11 Kyocera Corporation Porous ceramic member and filter
WO2009122534A1 (ja) 2008-03-31 2009-10-08 イビデン株式会社 ハニカム構造体
WO2009122532A1 (ja) 2008-03-31 2009-10-08 イビデン株式会社 ハニカム構造体
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US8894917B2 (en) * 2008-05-30 2014-11-25 Corning Incorporated High porosity cordierite honeycomb articles
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US8530029B2 (en) * 2008-11-26 2013-09-10 Corning Incorporated Low thermal mass cordierite bodies and methods for making same
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US8231701B2 (en) * 2009-01-21 2012-07-31 Corning Incorporated Particulate filters and methods for regenerating particulate filters
US8138108B2 (en) * 2009-02-27 2012-03-20 Corning Incorporated Aluminum titanate-containing ceramic-forming batch materials and methods using the same
KR101770660B1 (ko) * 2009-09-04 2017-08-23 히타치 긴조쿠 가부시키가이샤 세라믹 허니컴 구조체 및 그 제조 방법
US20110124486A1 (en) * 2009-11-24 2011-05-26 Bonham Christine Gallaher Aluminum Titanate-Containing Ceramic-Forming Batch Materials And Methods Using The Same
US8148297B2 (en) * 2009-11-30 2012-04-03 Corning Incorporated Reticular cordierite composition, article and manufacture thereof
KR20130006621A (ko) * 2010-03-19 2013-01-17 스미또모 가가꾸 가부시끼가이샤 허니컴 구조체의 제조 방법 및 허니컴 구조체, 그리고 파티큘레이트 필터
KR101949299B1 (ko) * 2010-04-01 2019-02-18 히타치 긴조쿠 가부시키가이샤 세라믹 허니컴 필터 및 그 제조 방법
US8450227B2 (en) 2011-02-28 2013-05-28 Corning Incorporated Ceramic-body-forming batch materials comprising silica, methods using the same and ceramic bodies made therefrom
JP2012206079A (ja) * 2011-03-30 2012-10-25 Ngk Insulators Ltd ハニカムフィルタ
JP5937381B2 (ja) * 2012-03-06 2016-06-22 日本碍子株式会社 ハニカム構造体
JPWO2013146499A1 (ja) * 2012-03-30 2015-12-14 日本碍子株式会社 多孔質体,ハニカムフィルタ及び多孔質体の製造方法
US9126871B2 (en) 2012-05-31 2015-09-08 Corning Incorporated Carbonates as relic pore formers in aluminum titanate
JP6214656B2 (ja) 2012-08-16 2017-10-18 ダウ グローバル テクノロジーズ エルエルシー 高多孔度セラミック材料の調製方法
US10526249B2 (en) * 2012-11-30 2020-01-07 Corning Incorporated Cordierite aluminum magnesium titanate compositions and ceramic articles comprising same
US10443461B2 (en) * 2013-04-03 2019-10-15 Dinex A/S Honey comb assembly
JP6239304B2 (ja) * 2013-07-31 2017-11-29 イビデン株式会社 ハニカムフィルタ
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US10472291B2 (en) 2013-10-15 2019-11-12 Corning Incorporated Crosslinked starches for pore forming in ceramics
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JP4007058B2 (ja) * 2001-08-06 2007-11-14 株式会社デンソー 排ガス浄化フィルタ
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US9376347B2 (en) 2013-05-20 2016-06-28 Corning Incorporated Porous ceramic article and method of manufacturing the same
US9623360B2 (en) 2013-05-20 2017-04-18 Corning Incorporated Porous ceramic article and method of manufacturing the same
US9908260B2 (en) 2013-05-20 2018-03-06 Corning Incorporated Porous ceramic article and method of manufacturing the same
JP2017178729A (ja) * 2016-03-31 2017-10-05 日本碍子株式会社 多孔質体,ハニカムフィルタ,微構造解析方法,そのプログラム及び微構造解析装置
US11229902B2 (en) 2016-05-31 2022-01-25 Corning Incorporated Porous article and method of manufacturing the same
US11447422B2 (en) 2017-10-31 2022-09-20 Corning Incorporated Batch compositions comprising spheroidal pre-reacted inorganic particles and spheroidal pore-formers and methods of manufacture of honeycomb bodies therefrom
US11591265B2 (en) 2017-10-31 2023-02-28 Corning Incorporated Batch compositions comprising pre-reacted inorganic particles and methods of manufacture of green bodies therefrom

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WO2007064454A3 (en) 2007-07-19
CN101316804A (zh) 2008-12-03
ATE540907T1 (de) 2012-01-15
CN101316804B (zh) 2012-09-19
US7744670B2 (en) 2010-06-29
US20070119135A1 (en) 2007-05-31
JP2009517211A (ja) 2009-04-30
EP1966108B1 (en) 2012-01-11
EP1966108A2 (en) 2008-09-10

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