JP4738414B2 - 薄く高密度のセラミック層の製造方法 - Google Patents

薄く高密度のセラミック層の製造方法 Download PDF

Info

Publication number
JP4738414B2
JP4738414B2 JP2007530578A JP2007530578A JP4738414B2 JP 4738414 B2 JP4738414 B2 JP 4738414B2 JP 2007530578 A JP2007530578 A JP 2007530578A JP 2007530578 A JP2007530578 A JP 2007530578A JP 4738414 B2 JP4738414 B2 JP 4738414B2
Authority
JP
Japan
Prior art keywords
substrate
temperature
layer
ceramic
less
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2007530578A
Other languages
English (en)
Japanese (ja)
Other versions
JP2008512566A5 (enExample
JP2008512566A (ja
Inventor
ヴァセン・ローベルト
ハティラーマニ・ダグ
シュテーファー・デトレフ
Original Assignee
フォルシュングスツェントルム・ユーリッヒ・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by フォルシュングスツェントルム・ユーリッヒ・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング filed Critical フォルシュングスツェントルム・ユーリッヒ・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング
Publication of JP2008512566A publication Critical patent/JP2008512566A/ja
Publication of JP2008512566A5 publication Critical patent/JP2008512566A5/ja
Application granted granted Critical
Publication of JP4738414B2 publication Critical patent/JP4738414B2/ja
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/123Spraying molten metal
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134Plasma spraying
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • H01M8/124Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the process of manufacturing or by the material of the electrolyte
    • H01M8/1246Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the process of manufacturing or by the material of the electrolyte the electrolyte consisting of oxides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • H01M2008/1293Fuel cells with solid oxide electrolytes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Laminated Bodies (AREA)
JP2007530578A 2004-09-13 2005-08-04 薄く高密度のセラミック層の製造方法 Expired - Fee Related JP4738414B2 (ja)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102004044597A DE102004044597B3 (de) 2004-09-13 2004-09-13 Verfahren zur Herstellung dünner, dichter Keramikschichten
DE102004044597.4 2004-09-13
PCT/DE2005/001380 WO2006029587A1 (de) 2004-09-13 2005-08-04 Verfahren zur herstellung dünner, dichter keramikschichten

Publications (3)

Publication Number Publication Date
JP2008512566A JP2008512566A (ja) 2008-04-24
JP2008512566A5 JP2008512566A5 (enExample) 2011-04-14
JP4738414B2 true JP4738414B2 (ja) 2011-08-03

Family

ID=35262123

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007530578A Expired - Fee Related JP4738414B2 (ja) 2004-09-13 2005-08-04 薄く高密度のセラミック層の製造方法

Country Status (6)

Country Link
US (1) US20070259126A1 (enExample)
EP (1) EP1789600B1 (enExample)
JP (1) JP4738414B2 (enExample)
DE (1) DE102004044597B3 (enExample)
ES (1) ES2387891T3 (enExample)
WO (1) WO2006029587A1 (enExample)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008007870A1 (de) * 2008-02-06 2009-08-13 Forschungszentrum Jülich GmbH Wärmedämmschichtsystem sowie Verfahren zu seiner Herstellung
US9725797B2 (en) 2008-04-30 2017-08-08 United Technologies Corporation Process for forming an improved durability thick ceramic coating
DE102008026101B4 (de) * 2008-05-30 2010-02-18 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Thermisch gespritzte Al2O3-Schichten mit einem hohen Korundgehalt ohne eigenschaftsmindernde Zusätze und Verfahren zu ihrer Herstellung
US20110048017A1 (en) * 2009-08-27 2011-03-03 General Electric Company Method of depositing protective coatings on turbine combustion components
DE102013017888A1 (de) 2013-10-28 2015-04-30 Robert Brockmann Verfahren zur Verheilung der Passivschicht eines Bauteils von Aluminium zur Wiedererlangung der Gasdichtheit
US10196728B2 (en) * 2014-05-16 2019-02-05 Applied Materials, Inc. Plasma spray coating design using phase and stress control
JP6590686B2 (ja) * 2014-12-24 2019-10-16 トーカロ株式会社 絶縁軸受、並びに軸受のコーティング方法
ES2750033T3 (es) * 2015-06-12 2020-03-24 Elcogen Oy Disposición de protección para placas de estructura de pilas de óxido sólido y procedimiento de formación de dicha disposición de protección
ES2767109T3 (es) * 2015-09-14 2020-06-16 Elcogen Oy Disposición de protección para placas de estructura de células de óxido sólido y procedimiento de formación de dicha disposición de protección
US11404710B2 (en) 2018-12-17 2022-08-02 Cummins Enterprise Llc Assembled portion of a solid oxide fuel cell and methods for inspecting the same
DE102020126082A1 (de) 2020-10-06 2022-04-07 Forschungszentrum Jülich GmbH Verfahren zur Herstellung einer Beschichtung sowie Beschichtung

Family Cites Families (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4172068A (en) * 1978-07-24 1979-10-23 International Minerals & Chemical Corporation Foundry core composition of aggregate and a binder therefor
JPS63218272A (ja) * 1987-03-06 1988-09-12 Hideo Nagasaka 溶射方法及び装置
JPH0645856B2 (ja) * 1988-10-03 1994-06-15 トヨタ自動車株式会社 隙間制御用溶射皮膜
JPH02267254A (ja) * 1989-04-07 1990-11-01 Nkk Corp 低圧プラズマ溶射を用いた熱間静水圧加工方法
JPH0362459A (ja) * 1989-07-28 1991-03-18 Onoda Cement Co Ltd 固体電解質型燃料電池及びその製造方法
JPH0443565A (ja) * 1990-06-07 1992-02-13 Meidensha Corp 燃料電池用酸素極の製造法
JPH04323358A (ja) * 1991-01-16 1992-11-12 Sumitomo Metal Ind Ltd プラズマ溶射方法
JPH0574465A (ja) * 1991-07-12 1993-03-26 Yoshida Kogyo Kk <Ykk> 固体電解質型燃料電池の製造方法
JPH06240435A (ja) * 1993-02-22 1994-08-30 Ngk Insulators Ltd 気密膜の製造方法
US5858470A (en) * 1994-12-09 1999-01-12 Northwestern University Small particle plasma spray apparatus, method and coated article
US6306517B1 (en) * 1996-07-29 2001-10-23 General Electric Company Thermal barrier coatings having an improved columnar microstructure
US5976695A (en) * 1996-10-02 1999-11-02 Westaim Technologies, Inc. Thermally sprayable powder materials having an alloyed metal phase and a solid lubricant ceramic phase and abradable seal assemblies manufactured therefrom
JPH11350106A (ja) * 1998-06-04 1999-12-21 Hitachi Ltd 構造部材の製造法
JP2000282214A (ja) * 1999-03-30 2000-10-10 Nippon Steel Weld Prod & Eng Co Ltd 溶射方法および装置
JP3918379B2 (ja) * 1999-10-20 2007-05-23 トヨタ自動車株式会社 溶射方法、溶射装置及び粉末通路装置
JP3825231B2 (ja) * 2000-07-24 2006-09-27 三菱重工業株式会社 溶射用中空セラミックス粉末の製造方法
AU2001282121A1 (en) * 2000-08-30 2002-03-13 Siemens Aktiengesellschaft Method for producing a solid ceramic fuel cell
JP4231990B2 (ja) * 2001-03-21 2009-03-04 信越化学工業株式会社 希土類酸化物溶射用粒子およびその製造方法、溶射部材ならびに耐食性部材
US6638416B2 (en) * 2001-09-24 2003-10-28 Delphi Technologies, Inc. Hydrogen sensing process
JP4051210B2 (ja) * 2002-02-05 2008-02-20 トーカロ株式会社 焼結部材や複合部材等への溶射皮膜の形成方法
JP4109462B2 (ja) * 2002-02-19 2008-07-02 プラクスエア・テクノロジー・インコーポレイテッド プラズマ溶射酸素輸送膜
WO2003075383A2 (en) * 2002-02-28 2003-09-12 Us Nanocorp, Inc. Solid oxide fuel cell components and method of manufacture thereof
FR2845078B1 (fr) * 2002-09-26 2004-10-29 Alstom PROCEDE DE FABRICATION D'UN SUBSTRAT EN NITRURE D'ALUMINIUM AlN
DE10309968A1 (de) * 2003-03-07 2004-09-23 Forschungszentrum Jülich GmbH Verfahren zur Herstellung eines Schichtsystems umfassend einen metallischen Träger und eine Anodenfunktionsschicht

Also Published As

Publication number Publication date
ES2387891T3 (es) 2012-10-03
EP1789600A1 (de) 2007-05-30
DE102004044597B3 (de) 2006-02-02
WO2006029587A1 (de) 2006-03-23
US20070259126A1 (en) 2007-11-08
EP1789600B1 (de) 2012-05-30
JP2008512566A (ja) 2008-04-24

Similar Documents

Publication Publication Date Title
JP6768513B2 (ja) 遮熱被覆および被覆方法
US7494723B2 (en) Y2O3 spray-coated member and production method thereof
JP4738414B2 (ja) 薄く高密度のセラミック層の製造方法
US8871010B2 (en) Plasma spray method for the manufacture of an ion conductive membrane
US20040062954A1 (en) Method for manufacturing articles for high temperature use, and articles made therewith
KR100859672B1 (ko) 용사 코팅 방법
EP2039796B1 (en) Method for obtaining ceramic coatings and ceramic coatings obtained
KR102266656B1 (ko) 용사용 이트륨계 과립 분말 및 이를 이용한 용사 피막
EP2742289A2 (en) Ceramic tile for combustion chambers lining, in particular of gas turbines, and manufacturing method thereof
TW201536960A (zh) 陶瓷熔射塗膜包覆構件及半導體製造裝置用構件
CN1759201B (zh) 制造包含金属载体和阳极功能层的层系的方法
US20220049340A1 (en) Thermal spraying method and apparatus for producing environmental barrier coatings
Branland et al. Relationships between microstructure and electrical properties of RF and DC plasma-sprayed titania coatings
JP2008514816A (ja) 溶射法を用いた気密結晶性ムライト層の製造法
JP4680681B2 (ja) 耐食性部材およびその製造方法
Oh et al. Effect of the Raw Material and Coating Process Conditions on the Densification of 8 wt% Y 2 O 3-ZrO 2 Thermal Barrier Coating by Atmospheric Plasma Spray
Verlotski Coatings of carbide-metal systems (Cr3C2-NiCr and WC-Co-Cr) deposited by high-velocity atmospheric plasma spraying from specially modified fine-grained powders
JPH05202460A (ja) ペロブスカイト型酸化物の溶射方法及び溶射皮膜並びに固体電解質型燃料電池及びその製造方法。
Wang et al. Mullite coatings produced by APS and SPS: effect of powder morphology and spray processing on the microstructure, crystallinity and mechanical properties
US20090258214A1 (en) Vapor-deposited coating and thermally stressable component having such a coating, and also a process and apparatus for producing such a coating
KR102416899B1 (ko) 소결용 지그 및 소결용 지그의 제조 방법
KR100801910B1 (ko) Y2o3 용사 피막 피복 부재 및 그 제조 방법
FI131339B1 (en) Method for producing powder mixture for ceramic coating and its use
Mao et al. Investigation of Yb
Li et al. An Approach to Control the Interlamellar Bonding of Plasma-Sprayed Y2O3-ZrO2 Coatings through Deposition Temperature

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080527

RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20100518

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20100924

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20101026

A601 Written request for extension of time

Free format text: JAPANESE INTERMEDIATE CODE: A601

Effective date: 20110125

A602 Written permission of extension of time

Free format text: JAPANESE INTERMEDIATE CODE: A602

Effective date: 20110201

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110225

A524 Written submission of copy of amendment under article 19 pct

Free format text: JAPANESE INTERMEDIATE CODE: A524

Effective date: 20110225

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20110412

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20110426

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140513

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees