JP4574543B2 - 層廃フィルムのリサイクル方法 - Google Patents
層廃フィルムのリサイクル方法 Download PDFInfo
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- JP4574543B2 JP4574543B2 JP2005378958A JP2005378958A JP4574543B2 JP 4574543 B2 JP4574543 B2 JP 4574543B2 JP 2005378958 A JP2005378958 A JP 2005378958A JP 2005378958 A JP2005378958 A JP 2005378958A JP 4574543 B2 JP4574543 B2 JP 4574543B2
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- 238000000034 method Methods 0.000 title claims abstract description 38
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- 238000004064 recycling Methods 0.000 title claims description 12
- 239000004743 Polypropylene Substances 0.000 claims abstract description 85
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- 239000004698 Polyethylene Substances 0.000 claims abstract description 84
- 229920000573 polyethylene Polymers 0.000 claims abstract description 84
- 229920000728 polyester Polymers 0.000 claims abstract description 70
- -1 polypropylene Polymers 0.000 claims abstract description 64
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 59
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 58
- 230000005484 gravity Effects 0.000 claims abstract description 51
- 239000003960 organic solvent Substances 0.000 claims abstract description 20
- 238000000926 separation method Methods 0.000 claims abstract description 12
- 229920003023 plastic Polymers 0.000 claims abstract description 9
- 239000004033 plastic Substances 0.000 claims abstract description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 33
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 31
- 239000008096 xylene Substances 0.000 claims description 31
- 239000007864 aqueous solution Substances 0.000 claims description 25
- 229920002799 BoPET Polymers 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 17
- 239000000243 solution Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 8
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 6
- 239000003513 alkali Substances 0.000 claims description 5
- 238000009835 boiling Methods 0.000 claims description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000008188 pellet Substances 0.000 claims description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 2
- 235000012438 extruded product Nutrition 0.000 claims description 2
- 150000008282 halocarbons Chemical class 0.000 claims description 2
- 229930195733 hydrocarbon Natural products 0.000 claims description 2
- 150000002430 hydrocarbons Chemical class 0.000 claims description 2
- 150000002576 ketones Chemical class 0.000 claims description 2
- 239000012670 alkaline solution Substances 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 229920006267 polyester film Polymers 0.000 claims 1
- 238000004090 dissolution Methods 0.000 abstract description 12
- 238000001125 extrusion Methods 0.000 abstract description 8
- 238000002844 melting Methods 0.000 abstract description 6
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 32
- 238000004806 packaging method and process Methods 0.000 description 17
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- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
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- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000003000 extruded plastic Substances 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
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- 229920000092 linear low density polyethylene Polymers 0.000 description 2
- 239000004707 linear low-density polyethylene Substances 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
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- 230000007423 decrease Effects 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
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- 238000007646 gravure printing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000012047 saturated solution Substances 0.000 description 1
- 229910001388 sodium aluminate Inorganic materials 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/80—Destroying solid waste or transforming solid waste into something useful or harmless involving an extraction step
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29B17/02—Separating plastics from other materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B17/0404—Disintegrating plastics, e.g. by milling to powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B17/0412—Disintegrating plastics, e.g. by milling to large particles, e.g. beads, granules, flakes, slices
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
- C08J11/04—Recovery or working-up of waste materials of polymers
- C08J11/06—Recovery or working-up of waste materials of polymers without chemical reactions
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
- C08J11/04—Recovery or working-up of waste materials of polymers
- C08J11/06—Recovery or working-up of waste materials of polymers without chemical reactions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29B2017/0203—Separating plastics from plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0293—Dissolving the materials in gases or liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0293—Dissolving the materials in gases or liquids
- B29B2017/0296—Dissolving the materials in aqueous alkaline solutions, e.g. NaOH or KOH
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
- B29K2705/02—Aluminium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Health & Medical Sciences (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing Of Solid Wastes (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Description
ここで、アルミニウムは、アルミン酸ナトリウム状態で水溶液に溶解される。この反応の結果として、水素ガスが発生する。
a)粉砕されたアルミニウム層が含まれた多層廃フィルムを反応器に投入し、アルミニウムを溶解させる液体で処理することにより、アルミニウム層を選択的に溶解させて分離する段階と、
b)アルミニウム層が溶解されて分離された残りの粉砕物を、比重差を用いて、比重の低いポリプロピレンとポリエチレンを主成分とする粉砕物と、比重の高いポリエステルを主成分とする粉砕物に分離する段階と、
c)比重差により分離されたポリエステルを主成分とする比重の高い粉砕物を乾燥させて反応器に投入し、有機溶媒と共に加熱することにより、それからポリプロピレンとポリエチレンを溶解させて分離する段階と、
d)前記分離物からアルミニウム成分、ポリプロピレンとポリエチレンとの混合物、およびポリエステルをそれぞれ分離回収する段階とを含む。
市中での流通過程で廃棄されるかあるいは印刷工場で廃棄される各種の包装用多層フィルムを収集して示差走査型熱分析器(DSC;Perkin Elmer DCS7)、X線回折器(Rigaku、DMAX2200)および後述の溶媒抽出方法などを用いてその成分を分析したところ、PPが45〜77%、PEが20〜40%、PETが0〜50%であり、アルミニウムは0.4〜1.4%程度であって、種類によって非常に大きい差を示した。各種の多層フィルム廃棄物の平均組成成分は、PPが約48%、PEが約29%、PETが約22%、そしてアルミニウムが約1%程度であった。Nylon6がたまに発見されたが、その平均組成成分は、約0.5%程度であって、微量であった。
アルミニウム層が含まれた、6種の包装用として印刷された多層フィルムそれぞれを3mm×3mmの四角形に切って、90℃の10%水酸化ナトリウム(NaOH)水溶液でアルミニウム層を溶解させた。アルミニウム層が全て溶解される時間を表1にまとめた。アルミニウム層が全て溶解されると、大部分2つ以上の層に分離された。多層フィルムが3つ以上の層に分離される場合は、アルカリ水溶液がアルミニウムだけでなく層間の接着成分も溶解するためであると思われる。アルミニウム層が全て溶解された後、それぞれの粉砕品を篩で分離して多数回水で洗浄した後、水に浸漬して比重約1.0の水に浮かぶ層と水に沈む層に分離した。水に浮かぶ層は大部分PPとPE層であり、水に沈む層は大部分PETであることを、示差走査型熱分析器(DSC;Perkin Elmer DSC7)で溶融温度を測定することにより確認した。それぞれの層に分離されていない粉砕品は、全体比重によって浮かぶ場合と沈む場合があった。本実施例で使用された包装用多層フィルムは、2つに大別されるが、表1の試料1、2、3のようにPET、PPおよびPE、並びにアルミニウム層から構成されたものと、表1の試料4、5、6のようにPPおよびPEとアルミニウム層から構成されたものがあった。PET層が含まれた多層フィルムのアルミニウム溶解時間が、PET層のない多層フィルムより短い傾向があった。
いろいろの包装用多層フィルムが混合された廃棄物を粉砕して90℃の10%水酸化ナトリウム(NaOH)水溶液でアルミニウム層を30分間溶解した。粉砕物をNaOH水溶液から分離した後、粉砕物の表面に付いているNaOH水溶液が中性(pH7)になるまで水で洗浄した。アルミニウム層が完全に溶解された粉砕物は大部分2つ以上のフィルムに分けられることが分かった。
前記実施例2でアルミニウム層が溶解された多層フィルム粉砕物を比重1.2の塩水で比重差分離工程を行った。この塩水に浮かぶ層と沈む層は、それぞれ約95%と5%であった。この2層をそれぞれ水で洗浄して塩成分を除去した後、乾燥させてメッシュ網で包んだ。その後、130℃のキシレンで約30分間溶解抽出して重量の変化を測定することにより、PEとPPの混合物、PETの分率を計算して表3にまとめた。PEとPPは両方とも130℃のキシレンに溶解され、PETは溶解されない。表3を表2と比較すると、比重1.2の塩水に沈む粉砕物のPET分率が比重1.0の水に沈む粉砕物より高いことが分かる。
前記実施例2で水に浮かぶ粉砕物を乾燥させた後、一軸スクリュー押し出し器を用いて押し出した。スクリューとダイ間のブレーカープレートに30メッシュと60メッシュの2枚のメッシュ網を重ねて装着して押し出した。押し出し器の温度は位置によって異なるが、180〜220℃の範囲で押し出した。押し出されたプラスチックストランドを冷たい水に浸漬させた後、一定の寸法に切ってペレットに加工した。作られたペレットを乾燥させた後、シート状に圧縮成形し、その後DSCを用いて溶融点と溶融熱を測定して構成成分を分析した結果を表4にまとめた。押し出されたプラスチックは、99%以上がPPとPEであり、1%未満がPETであった。押し出し前の粉砕物のPET分率は4%であったが、押し出されたストランドのPET分率は1%未満であった。すなわち、水に浮かぶ粉砕物に含まれているPETフィルムの75%程度は、ブレーカープレートに装着されたメッシュ網にかかり、残りの25%程度はメッシュ網を通過したものと分析される。
Claims (8)
- ポリプロピレン、ポリエチレンおよびポリエステルを含むプラスチック層およびアルミニウム層を含む多層廃フィルム再生方法であって、
a)粉砕されたアルミニウム層が含まれた多層廃フィルムを反応器に投入し、アルミニウムを溶解させる液体で処理することにより、アルミニウム層を選択的に溶解させて分離する段階と、
b)アルミニウム層が溶解されて分離された残りの粉砕物を、比重差を用いて、比重の低いポリプロピレンとポリエチレンを主成分とする粉砕物層と、比重の高いポリエステルを主成分とする粉砕物層に分離する段階と、
前記b)段階の以後に、
c)比重差により分離されたポリエステルを主成分とする粉砕物を乾燥させて反応器に投入し、有機溶媒と共に加熱することにより、それからポリプロピレンとポリエチレンを溶解させて分離する段階と、
d)前記分離物等からアルミニウム成分、ポリプロピレンとポリエチレンとの混合物、およびポリエステルをそれぞれ回収する段階とを含む、多層廃フィルムの再生方法。 - 前記a)段階でアルミニウム層を溶解させるために、アルカリ水溶液として、NaOH水溶液、KOH水溶液、Ca(OH)2 水溶液およびLiOH水溶液よりなる群から選ばれた1種以上の水溶液を使用する、請求項1に記載の方法。
- 比重差分離を比重0.97以上、1.33未満の液体で行う、請求項1に記載の方法。
- 比重差により分離されたポリプロピレンとポリエチレン層を主成分とする比重の低い粉砕物を乾燥させて内部最高温度220℃以下の押し出し器で加工するが、スクリューとダイ間のブレーカープレートにスクリーンを装着しまたは連続式スクリーンチェンジャーを設置することにより、溶融されていないPETフィルムなどをスクリーンで濾別すると同時にポリエチレンとポリプロピレンをペレットまたは押し出し成形品に加工する、請求項1に記載の方法。
- 前記有機溶媒は、キシレンやトルエンなどの炭化水素、ハロゲン化炭化水素、エステル類、ケトン類の単独またはこれらの混合物よりなる群から選ばれる、請求項1に記載の方法。
- ポリエステルを主成分とする比重の高い粉砕物からポリプロピレンとポリエチレンを分離する段階では、前記粉砕物を有機溶媒と共に70℃〜95℃で加熱してポリエチレンを溶解させて分離し、残りの粉砕物を連続的に100℃ないし沸騰点の有機溶媒で処理してポリプロピレンを溶解させ、溶解されないPETフィルム層と分離するかあるいは前記粉砕物を有機溶媒と共に100℃ないし沸騰点で加熱し、ポリエチレンとポリプロピレンを同時に溶解させてポリエステルフィルム層から分離する、請求項1に記載の方法。
- 前記有機溶媒がキシレンである、請求項6に記載の方法。
- 前記a)段階で、アルミニウムとアルカリとが反応して生成された水素を捕集する段階をさらに含むことを特徴とする、請求項2に記載の方法。
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US7598297B2 (en) | 2009-10-06 |
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