JP4474890B2 - エポキシ樹脂組成物、その硬化物及び多価ヒドロキシ化合物 - Google Patents
エポキシ樹脂組成物、その硬化物及び多価ヒドロキシ化合物 Download PDFInfo
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- JP4474890B2 JP4474890B2 JP2003349400A JP2003349400A JP4474890B2 JP 4474890 B2 JP4474890 B2 JP 4474890B2 JP 2003349400 A JP2003349400 A JP 2003349400A JP 2003349400 A JP2003349400 A JP 2003349400A JP 4474890 B2 JP4474890 B2 JP 4474890B2
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- epoxy resin
- resin composition
- structural formula
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- condensed polycyclic
- Prior art date
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- 229920000647 polyepoxide Polymers 0.000 title claims description 116
- 239000000203 mixture Substances 0.000 title claims description 66
- 150000002440 hydroxy compounds Chemical class 0.000 title claims description 64
- 125000001931 aliphatic group Chemical group 0.000 claims description 39
- 125000003367 polycyclic group Chemical group 0.000 claims description 39
- 239000011342 resin composition Substances 0.000 claims description 27
- 150000001875 compounds Chemical class 0.000 claims description 16
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical class OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 claims description 15
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 9
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- 125000001183 hydrocarbyl group Chemical group 0.000 claims 2
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- 238000005227 gel permeation chromatography Methods 0.000 description 4
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- GSKNLOOGBYYDHV-UHFFFAOYSA-N 2-methylphenol;naphthalen-1-ol Chemical compound CC1=CC=CC=C1O.C1=CC=C2C(O)=CC=CC2=C1 GSKNLOOGBYYDHV-UHFFFAOYSA-N 0.000 description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 3
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- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 2
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- 239000004925 Acrylic resin Substances 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
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- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
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- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
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- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- UPWPDUACHOATKO-UHFFFAOYSA-K gallium trichloride Chemical compound Cl[Ga](Cl)Cl UPWPDUACHOATKO-UHFFFAOYSA-K 0.000 description 1
- SRVXDMYFQIODQI-UHFFFAOYSA-K gallium(iii) bromide Chemical compound Br[Ga](Br)Br SRVXDMYFQIODQI-UHFFFAOYSA-K 0.000 description 1
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- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 1
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- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
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- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 1
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
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- PUGUQINMNYINPK-UHFFFAOYSA-N tert-butyl 4-(2-chloroacetyl)piperazine-1-carboxylate Chemical compound CC(C)(C)OC(=O)N1CCN(C(=O)CCl)CC1 PUGUQINMNYINPK-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
- Epoxy Resins (AREA)
- Paints Or Removers (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
- Conductive Materials (AREA)
- Materials For Photolithography (AREA)
Description
下記構造式(a1−2)、
及び下記構造式(a1−3)、
から成る群から選択される縮合多環脂肪族炭化水素基(a1)と所定のヒドロキシ基含有芳香族炭化水素基(a2)とを有し、且つ前記構造式(a1−1)及び前記構造式(a1−2)から成る選択される縮合多環脂肪族炭化水素基(x1)が縮合多環脂肪族炭化水素基(a1)中に20モル%以上含有することを特徴とするエポキシ樹脂組成物は、得られる硬化物の耐湿性、誘電特性が優れることを見出し、本発明を完成させた。
(X’は、下記構造式(a1−1)、
下記構造式(a1−2)、
及び下記構造式(a1−3)、
から成る群から選択される縮合多環脂肪族炭化水素基(a1)であり、かつ、前記構造式(a1−1)及び前記構造式(a1−2)から成る選択される縮合多環脂肪族炭化水素基(x1)が縮合多環脂肪族炭化水素基(a1)中に20モル%以上含有しており、かつ、nは1〜10で表される繰り返しの平均値であり、Rは独立に水素原子、または炭素数1〜4のアルキル基であり、mは1〜3の整数である。)で表されることを特徴とする多価ヒドロキシ化合物は、前記エポキシ樹脂組成物中の硬化剤として用いることができる化合物であることを見出し、本発明を完成させた。
、下記一般式(3’)
(X’は、下記構造式(a1−1)、
下記構造式(a1−2)、
及び下記構造式(a1−3)、
から成る群から選択される縮合多環脂肪族炭化水素基(a1)であり、かつ、前記構造式(a1−1)及び前記構造式(a1−2)から成る選択される縮合多環脂肪族炭化水素基(x1)が縮合多環脂肪族炭化水素基(a1)中に20モル%以上含有しており、かつ、nは1〜10で表される繰り返しの平均値であり、Rは独立に水素原子、または炭素数1〜4のアルキル基であり、mは1〜3の整数である。)で表される多価ヒドロキシ化合物であることを特徴とするエポキシ樹脂組成物、及びこれを用いて得られる硬化物を提供するものである。
本発明で用いる多価ヒドロキシ化合物(A)は、下記一般式(3’)
(X’は、下記構造式(a1−1)、
下記構造式(a1−2)、
及び下記構造式(a1−3)、
から成る群から選択される縮合多環脂肪族炭化水素基(a1)であり、かつ、前記構造式(a1−1)及び前記構造式(a1−2)から成る選択される縮合多環脂肪族炭化水素基(x1)が縮合多環脂肪族炭化水素基(a1)中に20モル%以上含有しており、かつ、nは1〜10で表される繰り返しの平均値であり、Rは独立に水素原子、または炭素数1〜4のアルキル基であり、mは1〜3の整数である。)で表されるものである。前記構造式(a1−1)及び前記構造式(a1−2)から成る選択される縮合多環脂肪族炭化水素基(x1)が縮合多環脂肪族炭化水素基(a1)中に20モル%未満では、得られる硬化物の耐湿性、誘電特性が不足する為に好ましくない。
(X’は、下記構造式(a1−1)、
下記構造式(a1−2)、
及び下記構造式(a1−3)、
から成る群から選択される縮合多環脂肪族炭化水素基(a1)であり、かつ、前記構造式(a1−1)及び前記構造式(a1−2)から成る選択される縮合多環脂肪族炭化水素基(x1)が縮合多環脂肪族炭化水素基(a1)中に20モル%以上含有しており、かつ、nは1〜10で表される繰り返しの平均値であり、Rは独立に水素原子、または炭素数1〜4のアルキル基であり、mは1〜3の整数である。)で表されることを特徴とする。これらのなかでも、前記一般式(3’)中、Xが前記構造式(a1−1)及び前記構造式(a1−2)から成る選択される縮合多環脂肪族炭化水素基(x1)である、下記一般式(3)
(1)ガラス転移温度:DMA法(昇温速度3℃/分)によりガラス転移温度を測定した。
(2)吸湿率: 85℃/85%RHの恒温恒湿装置中で300時間処理した前後の重量変化(wt%)を吸湿率として測定(試験片のサイズ75×25×2mm)。
(3)誘電特性:誘電特性評価器を用いて100MHz、1GHzの周波数における誘電率と誘電正接を測定した(試験片のサイズ75×25×2mm)。吸湿後の誘電特性には上記(2)記載の方法で処理した試験片を用いて、誘電率と誘電正接を測定した。
フェノール940g(10モル)を、温度計、滴下ロート、冷却管、撹拌機を取り付けた反応器に仕込み、70℃に加熱して、三フッ化ホウ素−エーテル錯体9.4gを添加した後、反応温度を70℃に制御しながら、トリシクロペンタジエン198g(1モル)を1.5時間かけて徐々に滴下し、滴下終了後、100℃で5時間反応を行った。反応終了後、得られた反応生成物にトリエチルアミン7.4gを添加し、30分間撹拌して触媒を失活させた後、未反応フェノールを濃縮回収して粗多価ヒドロキシ化合物を得た。次いで、得られた触媒残差を含む粗多価ヒドロキシ化合物をメチルイソブチルケトン600gに溶解した後、水200gで3回水洗を行った。溶剤を濃縮回収し、多価ヒドロキシ化合物(A−1)372gを得た。得られた多価ヒドロキシ化合物(A−1)は、150℃における溶融粘度が15dPa・s、軟化点が115℃であり、フェノール性水酸基当量は206g/eq.であった。また、GPCより、繰り返し単位数であるnは1.3であり、MSスペクトルによりM+=386、678、971、1262の各ピークを確認し、目的の多価ヒドロキシ化合物であることを確認した。
使用するフェノール類をo−クレゾール1080g(10モル)に変えた以外は、実施例1と同様な操作を行い、多価ヒドロキシ化合物(A−2)392gを得た。得られた多価ヒドロキシ化合物(A−2)は、150℃における溶融粘度が11dPa・s、軟化点が125℃であり、フェノール性水酸基当量は234g/eq.であった。GPCよりn=1.3、MSスペクトルによりM+=415、721、1027、1333の各ピークを確認し、目的の多価ヒドロキシ化合物であることを確認した。
使用する不飽和環状炭化水素をトリシクロペンタジエン99g(0.5モル)とジシクロペンタジエン66g(0.5モル)の混合物に変えた以外は、実施例1と同様な操作を行い、多価ヒドロキシ化合物(A−3)334gを得た。得られた多価ヒドロキシ化合物(A−3)は、150℃における溶融粘度が4.0dPa・s、軟化点が102℃であり、フェノール性水酸基当量は188g/eq.であった。
使用する不飽和環状炭化水素化合物をトリシクロペンタジエン30g(0.15モル)とジシクロペンタジエン112g(0.85モル)の混合物に変えた以外は、実施例1と同様な操作を行い、多価ヒドロキシ化合物(A−4)320gを得た。得られた多価ヒドロキシ化合物(A−4)は、150℃における溶融粘度が1.5dPa・s、軟化点が88℃であり、フェノール性水酸基当量は172g/eq.であった。
表1に示す配合比で、エポキシ樹脂組成物を調製し、それを加熱硬化(175℃×5時間;プレス成形)して、所定のサイズに切り出して試験片を得た。尚、エポキシ樹脂(B)として、オルソクレゾールノボラック型エポキシ樹脂(大日本インキ化学工業株式会社製 EPICLON N−665−EXP、エポキシ当量203g/eq.)を使用し、硬化剤として、実施例1〜3及び比較例1で得られた多価ヒドロキシ化合物(A−1)〜(A−4)を用いた。更に、比較例3の硬化剤としてジシクロペンタジエン型多価ヒドロキシ化合物(新日本石油化学株式会社製、DPP−6095L、水酸基当量170g/eq.)、比較例4の硬化剤としてフェノールノボラック樹脂(大日本インキ化学工業株式会社製 フェノライト TD−2131、水酸基当量104g/eq.)を用いた。
Claims (14)
- 多価ヒドロキシ化合物(A)とエポキシ樹脂(B)とを含有するエポキシ樹脂組成物であり、該多価ヒドロキシ化合物(A)が、下記一般式(3’)
(X’は、下記構造式(a1−1)、
下記構造式(a1−2)、
及び下記構造式(a1−3)、
から成る群から選択される縮合多環脂肪族炭化水素基(a1)であり、かつ、前記構造式(a1−1)及び前記構造式(a1−2)から成る選択される縮合多環脂肪族炭化水素基(x1)が縮合多環脂肪族炭化水素基(a1)中に20モル%以上含有しており、かつ、nは1〜10で表される繰り返しの平均値であり、Rは独立に水素原子、または炭素数1〜4のアルキル基であり、mは1〜3の整数である。)で表される多価ヒドロキシ化合物であることを特徴とするエポキシ樹脂組成物。 - 前記縮合多環脂肪族炭化水素基(x1)中の前記構造式(a1−1)で表される基と前記構造式(a1−2)で表される基のモル比(a1−1)/(a1−2)が50/50〜99/1である請求項1記載のエポキシ樹脂組成物。
- 多価ヒドロキシ化合物(A)がトリシクロペンタジエンと一価フェノール類とを反応させて得られる化合物を含有する請求項1記載のエポキシ樹脂組成物。
- 多価ヒドロキシ化合物(A)の150℃における溶融粘度が30dPa・s以下である請求項1記載のエポキシ樹脂組成物。
- プリント基板用樹脂組成物に調製される請求項1〜4の何れか1項記載のエポキシ樹脂組成物。
- 電子部品の封止材用樹脂組成物に調製される請求項1〜4の何れか1項記載のエポキシ樹脂組成物。
- レジストインキに調製される請求項1〜4の何れか1項記載のエポキシ樹脂組成物。
- 導電ペーストに調製される請求項1〜4の何れか1項記載のエポキシ樹脂組成物。
- 塗料に調製される請求項1〜4の何れか1項記載のエポキシ樹脂組成物。
- 接着剤に調製される請求項1〜4の何れか1項記載のエポキシ樹脂組成物。
- 複合材料に調製される請求項1〜4の何れか1項記載のエポキシ樹脂組成物。
- 請求項1〜4の何れか1項記載のエポキシ樹脂組成物を硬化させて得られることを特徴とする硬化物。
- 前記多価ヒドロキシ化合物が、前記一般式(3’)中、Xが前記構造式(a1−1)及び前記構造式(a1−2)から成る選択される縮合多環脂肪族炭化水素基(x1)である請求項13記載の多価ヒドロキシ化合物。
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