JP4312741B2 - Thin film transistor substrate for liquid crystal display device and manufacturing method thereof - Google Patents

Thin film transistor substrate for liquid crystal display device and manufacturing method thereof Download PDF

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JP4312741B2
JP4312741B2 JP2005172379A JP2005172379A JP4312741B2 JP 4312741 B2 JP4312741 B2 JP 4312741B2 JP 2005172379 A JP2005172379 A JP 2005172379A JP 2005172379 A JP2005172379 A JP 2005172379A JP 4312741 B2 JP4312741 B2 JP 4312741B2
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柱亨 李
宰瑚 許
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    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film
    • H01L29/78651Silicon transistors
    • H01L29/7866Non-monocrystalline silicon transistors
    • H01L29/78672Polycrystalline or microcrystalline silicon transistor
    • H01L29/78675Polycrystalline or microcrystalline silicon transistor with normal-type structure, e.g. with top gate

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Description

本発明は液晶表示装置用薄膜トランジスタ基板およびその製造方法に係り、より詳しくは、レーザビーム照射による活性化の際にこのレーザビームの全透過が可能な絶縁層がゲート電極上に形成されていて、ソース/ドレイン形成のためのイオン注入時にゲート電極が損傷されることを防止する液晶表示装置用薄膜トランジスタ基板およびその製造方法に関する。   The present invention relates to a thin film transistor substrate for a liquid crystal display device and a method for manufacturing the same, and more specifically, an insulating layer capable of transmitting all of the laser beam upon activation by laser beam irradiation is formed on the gate electrode. The present invention relates to a thin film transistor substrate for a liquid crystal display device that prevents damage to a gate electrode during ion implantation for forming a source / drain, and a method for manufacturing the same.

一般に、液晶表示装置は薄膜トランジスタおよび画素電極による多数の画素単位が行列の形態で形成されており、ゲートラインおよびデータラインがそれぞれ画素行と画素列に沿って形成されている薄膜トランジスタ基板と、共通電極が形成されているカラーフィルタ基板およびその間に封じ入れている液晶物質を含んでいる。
このとき、前記薄膜トランジスタ基板およびそのゲート電極は、ゲート駆動ドライブからのゲート駆動信号がゲートラインを介して入力されアクティブ層にチャンネルを形成させる。これによってデータ駆動ドライブからのデータ信号が前記データラインを通じてソース電極に伝達され、半導体層とドレイン電極を経て画素電極に伝達される。
In general, a liquid crystal display device includes a thin film transistor substrate in which a large number of pixel units including thin film transistors and pixel electrodes are formed in a matrix, a gate line and a data line formed along a pixel row and a pixel column, respectively, and a common electrode And a liquid crystal substance sealed therebetween.
At this time, the thin film transistor substrate and its gate electrode receive the gate drive signal from the gate drive drive through the gate line and form a channel in the active layer. Accordingly, a data signal from the data driving drive is transmitted to the source electrode through the data line, and is transmitted to the pixel electrode through the semiconductor layer and the drain electrode.

このような液晶表示装置はアクティブ層を多結晶シリコンを用いて形成することができる。このとき、多結晶シリコンで形成したアクティブ層にソース/ドレイン領域を形成するために不純物イオンを注入して活性化する方法として、工程中の温度に基づいて高温工程と低温工程とに分けることができる。
まず、高温工程は高いイオン電流あるいは高い基板温度、すなわち200℃ないし300℃におけるイオンシャワー注入技術を用いる方法である。この方法では、イオンシャワー注入の際にフォトレジストマスクの使用が難しく金属マスクを使用する工程が必要になり、これによって製造工程が複雑で生産費用が多くかかるという短所がある。
In such a liquid crystal display device, the active layer can be formed using polycrystalline silicon. At this time, as a method of activating by implanting impurity ions to form source / drain regions in the active layer formed of polycrystalline silicon, it can be divided into a high temperature process and a low temperature process based on the temperature during the process. it can.
First, the high temperature process is a method using an ion shower implantation technique at a high ion current or a high substrate temperature, that is, 200 ° C. to 300 ° C. In this method, it is difficult to use a photoresist mask at the time of ion shower implantation, and a process of using a metal mask is required, which results in a complicated manufacturing process and high production cost.

次に、低温工程は低い温度、すなわち100℃以下の基板温度でイオン注入を行い、この後レーザを用いて活性化する方法である。
このようなレーザを用いた活性化方法では、レーザ照射を行う際にゲート電極が露出しているため、急激な熱膨張によるヒルロックが発生する。特に、ゲート電極がイオン注入工程を経た後ゲート電極内に不純物が流入されるとき、レーザ波長に対する吸収係数が急激に増加してヒルロックの発生がさらに激しくなるという問題点がある。
Next, the low-temperature process is a method in which ion implantation is performed at a low temperature, that is, a substrate temperature of 100 ° C. or less, and then activated using a laser.
In such an activation method using a laser, the gate electrode is exposed when laser irradiation is performed, so that hill rock is generated due to rapid thermal expansion. In particular, when impurities flow into the gate electrode after the gate electrode has undergone the ion implantation process, there is a problem in that the absorption coefficient with respect to the laser wavelength increases abruptly and hillocks are further generated.

本発明の目的は、低い基板温度でアクティブ層のソース/ドレイン領域にイオン注入を行う低温工程を用いることにより製造コストを低減するとともに、レーザビームの照射により活性化を行う際に、ゲート電極の損傷を防止することが可能な液晶表示装置用薄膜トランジスタ基板の製造方法を提供することにある。   An object of the present invention is to reduce the manufacturing cost by using a low temperature process in which ions are implanted into a source / drain region of an active layer at a low substrate temperature, and at the time of activation by laser beam irradiation, An object of the present invention is to provide a method for manufacturing a thin film transistor substrate for a liquid crystal display device capable of preventing damage.

以下の段階を含む液晶表示装置用薄膜トランジスタ基板の製造方法は、本発明の範囲に含まれる。
・基板上に多結晶シリコン膜を形成する段階、
・前記多結晶シリコン膜上にゲート絶縁膜を形成する段階、
・前記ゲート絶縁膜上に金属層を形成する段階、
・前記金属層上に絶縁膜を形成する段階、
・前記金属層と絶縁膜とをパターニングしてゲート電極を形成する段階、
・多結晶シリコン膜に不純物をイオン注入する段階、
・前記ゲート絶縁膜及び前記絶縁膜にレーザビームを照射することにより、不純物をアニーリングする段階。
前記絶縁膜を形成する段階では、前記レーザビームのエネルギーバンドギャップより大きいバンドギャップを有する絶縁物質で前記絶縁膜を形成する。好ましくは、二酸化ケイ素(SiO2 )または窒化ケイ素(SiNx)で前記絶縁膜を形成するとよい。
A method of manufacturing a thin film transistor substrate for a liquid crystal display device including the following steps is included in the scope of the present invention.
A step of forming a polycrystalline silicon film on the substrate;
A step of forming a gate insulating film on the polycrystalline silicon film;
-Forming a metal layer on the gate insulating film;
-Forming an insulating film on the metal layer;
-Patterning the metal layer and the insulating film to form a gate electrode;
A step of ion-implanting impurities into the polycrystalline silicon film;
And annealing the impurities by irradiating the gate insulating film and the insulating film with a laser beam.
In the step of forming the insulating film, the insulating film is formed of an insulating material having a band gap larger than the energy band gap of the laser beam. Preferably, the insulating film is formed of silicon dioxide (SiO 2 ) or silicon nitride (SiNx).

このことにより、多結晶シリコン膜で形成された基板上のアクティブ層にレーザビームを照射することによって不純物イオンの注入を行う際に、ゲート電極上に位置する絶縁膜によって、注入されたイオンはゲート電極の表面まで至ることなく、また活性化を行うために照射されたレーザビームはこの絶縁膜を通過してゲート電極の表面で全反射されることとなる。このことから、ゲート電極の損傷を防止することができる。   As a result, when the impurity ions are implanted by irradiating the active layer on the substrate formed of the polycrystalline silicon film with a laser beam, the implanted ions are gated by the insulating film located on the gate electrode. The laser beam irradiated for activation without reaching the surface of the electrode passes through this insulating film and is totally reflected on the surface of the gate electrode. Thus, damage to the gate electrode can be prevented.

以上説明したように、本発明ではアクティブ層のソース/ドレイン領域に不純物イオンの注入を行う際に、注入を行う不純物イオンがゲート電極に至ることを抑制することができ、ソース/ドレイン領域に注入されたイオンを活性化する際に、照射されるレーザビームを透過させることによってゲート電極の損傷を防止できるという効果がある。   As described above, according to the present invention, when impurity ions are implanted into the source / drain regions of the active layer, the impurity ions to be implanted can be prevented from reaching the gate electrode, and the ions are implanted into the source / drain regions. When activating the generated ions, there is an effect that damage of the gate electrode can be prevented by transmitting the irradiated laser beam.

以下、本発明の好ましい実施例を添付図面に基づいて詳細に説明する。
図1は本発明の一実施形態に従う液晶表示装置用薄膜トランジスタ基板を示す断面図であり、図2ないし図8は本発明の実施形態に従う液晶表示装置用薄膜トランジスタ基板の製造工程を示す断面図である。
まず、図2に示すように、基板2上に多結晶シリコン膜を積層してアクティブ層4を形成する。
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a cross-sectional view illustrating a thin film transistor substrate for a liquid crystal display device according to an embodiment of the present invention, and FIGS. 2 to 8 are cross-sectional views illustrating manufacturing processes of the thin film transistor substrate for a liquid crystal display device according to an embodiment of the present invention. .
First, as shown in FIG. 2, an active layer 4 is formed by laminating a polycrystalline silicon film on the substrate 2.

次に、図3に示すように、多結晶シリコン膜によるアクティブ層4上に酸化ケイ素(SiO2 )を用いてゲート絶縁膜6を形成する。
次に、図4に示すように、ゲート絶縁膜6上にアルミニウム(Al)で金属層8を積層する。
次に、図5に示すように、金属層8上に絶縁膜10を積層する。
Next, as shown in FIG. 3, a gate insulating film 6 is formed on the active layer 4 made of a polycrystalline silicon film by using silicon oxide (SiO2).
Next, as shown in FIG. 4, a metal layer 8 is laminated on the gate insulating film 6 with aluminum (Al).
Next, as shown in FIG. 5, the insulating film 10 is laminated on the metal layer 8.

次に、図6に示すように、金属層8と絶縁膜10とを同時にパターニングする。
次に、図7に示すように、n+ 不純物をイオン注入12してイオン注入領域4−1を形成する。
次に、図8に示すように、アクティブ層4にイオン注入された不純物をレーザビーム14の照射によってアニーリングする。
Next, as shown in FIG. 6, the metal layer 8 and the insulating film 10 are patterned simultaneously.
Next, as shown in FIG. 7, an ion implantation region 4-1 is formed by ion implantation 12 of n @ + impurities.
Next, as shown in FIG. 8, the impurity ion-implanted into the active layer 4 is annealed by irradiation with a laser beam 14.

絶縁膜10はバンドギャップが8.0eV程度であるSiO2で形成する。これは、アニーリングを行うために照射する代表的なレーザビームであるXeClの波長が308nmであるため、これをエネルギーの大きさで換算すると4.0eVである。従って、これよりバンドギャップが大きい絶縁膜10を形成することにより、レーザビームの照射によるアニーリングの際にゲート電極8が損傷されることを防止できる。   The insulating film 10 is formed of SiO2 having a band gap of about 8.0 eV. This is because the wavelength of XeCl, which is a typical laser beam irradiated for annealing, is 308 nm, and this is 4.0 eV when converted in terms of energy. Therefore, by forming the insulating film 10 having a larger band gap than this, it is possible to prevent the gate electrode 8 from being damaged during annealing due to laser beam irradiation.

また、絶縁膜10としてバンドギャップエネルギーが5eVであるSiNxを用いることも可能である。   Further, SiNx having a band gap energy of 5 eV can be used as the insulating film 10.

本発明の一実施形態に従う液晶表示装置用薄膜トランジスタ基板を示す断面図である。It is sectional drawing which shows the thin-film transistor substrate for liquid crystal display devices according to one Embodiment of this invention. 本発明の一実施形態に従う液晶表示装置用薄膜トランジスタ基板の製造工程を示す断面図である。It is sectional drawing which shows the manufacturing process of the thin-film transistor substrate for liquid crystal display devices according to one Embodiment of this invention. 本発明の一実施形態に従う液晶表示装置用薄膜トランジスタ基板の製造工程を示す断面図である。It is sectional drawing which shows the manufacturing process of the thin-film transistor substrate for liquid crystal display devices according to one Embodiment of this invention. 本発明の一実施形態に従う液晶表示装置用薄膜トランジスタ基板の製造工程を示す断面図である。It is sectional drawing which shows the manufacturing process of the thin-film transistor substrate for liquid crystal display devices according to one Embodiment of this invention. 本発明の一実施形態に従う液晶表示装置用薄膜トランジスタ基板の製造工程を示す断面図である。It is sectional drawing which shows the manufacturing process of the thin-film transistor substrate for liquid crystal display devices according to one Embodiment of this invention. 本発明の一実施形態に従う液晶表示装置用薄膜トランジスタ基板の製造工程を示す断面図である。It is sectional drawing which shows the manufacturing process of the thin-film transistor substrate for liquid crystal display devices according to one Embodiment of this invention. 本発明の一実施形態に従う液晶表示装置用薄膜トランジスタ基板の製造工程を示す断面図である。It is sectional drawing which shows the manufacturing process of the thin-film transistor substrate for liquid crystal display devices according to one Embodiment of this invention. 本発明の一実施形態に従う液晶表示装置用薄膜トランジスタ基板の製造工程を示す断面図である。It is sectional drawing which shows the manufacturing process of the thin-film transistor substrate for liquid crystal display devices according to one Embodiment of this invention.

符号の説明Explanation of symbols

2 基板
6 ゲート絶縁膜
8 金属層(ゲート電極)
10 絶縁膜
2 Substrate 6 Gate insulating film 8 Metal layer (gate electrode)
10 Insulating film

Claims (2)

基板上に多結晶シリコン膜を形成する段階と、
前記多結晶シリコン膜上にゲート絶縁膜を形成する段階と、
前記ゲート絶縁膜上に金属層を形成する段階と、
前記金属層上に絶縁膜を形成する段階と、
前記金属層と絶縁膜とをパターニングしてゲート電極を形成する段階と、
多結晶シリコン膜に不純物をイオン注入する段階と、
前記ゲート絶縁膜及び前記絶縁膜にレーザビームを照射することにより、不純物をアニーリングする段階と、を含み、
前記絶縁膜を形成する段階では、前記レーザビームのエネルギーバンドギャップより大きいバンドギャップを有する絶縁物質で前記絶縁膜を形成する、液晶表示装置用薄膜トランジスタ基板の製造方法。
Forming a polycrystalline silicon film on the substrate;
Forming a gate insulating film on the polycrystalline silicon film;
Forming a metal layer on the gate insulating layer;
Forming an insulating film on the metal layer;
Patterning the metal layer and the insulating film to form a gate electrode;
Implanting impurities into the polycrystalline silicon film;
Annealing the impurity by irradiating the gate insulating film and the insulating film with a laser beam, and
A method of manufacturing a thin film transistor substrate for a liquid crystal display device, wherein in the step of forming the insulating film, the insulating film is formed of an insulating material having a band gap larger than an energy band gap of the laser beam.
前記絶縁膜を形成する段階では、二酸化ケイ素(SiO2 )または窒化ケイ素(SiNx)で前記絶縁膜を形成することを特徴とする、請求項に記載の液晶表示装置用薄膜トランジスタ基板の製造方法。 Wherein in the step of forming an insulating film, a silicon dioxide (SiO 2) or the silicon nitride (SiNx) and forming an insulating film, a liquid crystal display device for a thin film transistor substrate producing method according to claim 1.
JP2005172379A 1995-10-12 2005-06-13 Thin film transistor substrate for liquid crystal display device and manufacturing method thereof Expired - Fee Related JP4312741B2 (en)

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