JP3702929B2 - ワイヤボンディング方法 - Google Patents
ワイヤボンディング方法 Download PDFInfo
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- JP3702929B2 JP3702929B2 JP27560497A JP27560497A JP3702929B2 JP 3702929 B2 JP3702929 B2 JP 3702929B2 JP 27560497 A JP27560497 A JP 27560497A JP 27560497 A JP27560497 A JP 27560497A JP 3702929 B2 JP3702929 B2 JP 3702929B2
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- bonding
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- Engineering & Computer Science (AREA)
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Description
【発明の属する技術分野】
本発明はワイヤボンディング方法に関するものである。
【0002】
【従来の技術】
ボンディングワイヤは半導体チップのパッドとパッケージのリードとを電気的に接続する場合、あるいは半導体チップ部品の裏面に実装基板への接合用バンプを形成する際に多用されており、従来、高純度の金製細線、あるいはアルミニウム製細線が使用される。
【0003】
上記ボンディングワイヤを使用して例えば半導体チップの裏面に接合用バンプを形成する場合には、先ず、ボンディングワイヤの先端を溶融させて球状のボールを形成した後、該ボールを加熱しながら所定の圧力で半導体チップのパッドに擦り付けてパッドとボンディングワイヤの接触界面を合金化させ、この後、ワイヤ部分を切断する。
【0004】
【発明が解決しようとする課題】
しかし、上述した従来例において、半導体チップのパッド表面に酸化膜等が形成されている場合には、球状体を所定圧力で擦り付けても界面の酸化膜により合金化が阻止されて接合強度が脆弱になる上に、電気的接続の信頼性も低いという欠点を有する。
【0005】
本発明は以上の欠点を解消すべくなされたもので、接合パッド間の接合信頼性の高いワイヤボンディング方法の提供を目的とする。
【0007】
【課題を解決するための手段】
本発明によれば上記目的は、
非金属で硬質のフィラー1、1・・が多数混入されたボンディングワイヤ2の端部を接続対象のパッド41に加圧条件下で摺接させながら接合パッド41間をボンディングワイヤ2にて接続し、ボンディングワイヤ2接合時にパッド41表面の酸化膜をフィラー1によって掻き落とすワイヤボンディング方法を提供することにより達成される。
【0008】
本発明におけるボンディングワイヤ2は導体細線であり、導体の線母材20中に多数の微細なフィラー1、1・・を混入させて形成される。このボンディングワイヤ2は半導体チップ部品の接合用バンプ42を形成したり、あるいは半導体チップのパッド41とパッケージのリード60とを接続する際に特に有用であり、後述するように、フィラー1はボンディングワイヤ2の接合対象表面に形成された酸化膜を剥離させる。線母材20には金、あるいはアルミニウムが使用できる。
【0010】
ボンディングワイヤ2の先端を溶融することにより形成されるボール3の表面にはフィラー1が露出しており、このボール3を半導体チップ本体40のパッド41に擦り付けると、フィラー1によりパッド41表面の酸化膜が掻き落とされて清浄面となるために、線母材20とパッド41形成金属との間の合金化が確実となる上に、電気的接続の信頼性も高まる。
【0013】
【発明の実施の形態】
図1に本発明に係るボンディングワイヤ2を示す。ボンディングワイヤ2は約98%程度の純度の金を線母材20とし、その中に多数の微小なフィラー1、1・・を混入させた直径20μm程度の細線であり、例えば溶融した金の中にフィラー1を混合させて固化した後、線引きダイス等を使用して所定径に線引きして形成される。
【0014】
フィラー1は1μm程度の細粒であり、球状化処理されたものよりも、図1に示すように、鋭利な角部を有するものが望ましい。また、フィラー1は後述する半導体チップ本体40のバンプ接合用パッド41、あるいはリード接続用パッド43、さらにはリード60形成材料に擦り付けた際に、これらの表層に形成される酸化膜を掻き落とす程度の硬度を有することが望ましく、さらに、線母材20から脱落した際に移動して短絡の原因とならないように、絶縁性を有するのが望ましい。加えて、フィラー1は、線引き材を形成する際、あるいは後述するようにボール3を形成する工程において線母材20との間に合金を形成しないことが望ましく、金を線母材20とするこの実施の形態において、フィラー1にはシリカ(シリコンオキサイド)等が使用される。
【0015】
上記ボンディングワイヤ2を使用して半導体チップ本体40に接合用バンプ42を接合する方法を図2に示す。半導体チップ本体40は裏面にAl等の導体薄膜からなるバンプ接合用パッド41を有する。バンプ接合用パッド41に実装基板5への接合用バンプ42を接合するに際して、先ず、ボンディングワイヤ2の先端を溶融する。溶融先端には表面張力の作用により図2(a)に示すように、球状のボール3が形成される。ワイヤの状態で表層近傍に位置していたフィラー1はボール3の表面に露出するために、ボール3の表面はフィラー1による多数の凹凸が形成される。この後、ボンディングツールを使用してボール3をバンプ接合用パッド41に押し付け、ボール3に超音波振動を与える(図2(b)参照)。加熱条件下での超音波振動の付与により、ボール3はバンプ接合用パッド41の表面に擦り付けられ、バンプ接合用パッド41の表層に形成された酸化膜を剥離し、露出したバンプ接合用パッド41の清浄面は線母材20との間で合金を形成して接合が完了する。この後、接合部から上方のワイヤをひきちぎることにより、図2(c)に示す半導体チップ部品4が得られる。
【0016】
以上のように形成された半導体チップ部品4は、図3(a)に示すように、接合用バンプ42の表面を平板7に押し付けて各接合用バンプ42の高さを均一とした後、接合用バンプ42の先端に導電性ペースト8を塗布し(図3(b)、(c)参照)、実装基板5のランド50に固定して行われる(図3(d)、(e)参照)。なお、図3(d)において9は半導体チップ部品4を実装基板5上に固定するための熱硬化性の接着剤、図3(e)において90は加熱状態で半導体チップ部品4を押し付け、接着剤9を硬化させるための加圧ヘッドを示す。
【0017】
なお、以上においては、ボンディングワイヤ2を使用して接合用バンプ42を形成する方法を示したが、本発明に係るボンディングワイヤ2は、半導体チップ部品4のパッド41とパッケージのリード60とを電気的に接続する接続線として使用可能である。
【0018】
図4は熱圧着ボンディングによりリードフレーム6のリード60とリードフレーム6上に固定された半導体チップ部品4とを本発明によるボンディングワイヤ2で接続した状態を示す。半導体チップ部品4のリード接続用パッド43に接合されるネイルヘッド型のボンディング部は先端を溶融させてボール3を形成した後、リード接続用パッド43上に加圧しながら擦り付けることにより接合されており、リード60側はボール3を形成することなく、キャピラリ91によりボンディングワイヤ2を加圧しながら擦り付けて接合される。
【0019】
以上の説明から明らかなように、本発明によるワイヤボンディング方法によれば、パッド、あるいはリードとの接合信頼性を向上させることができる。
【図面の簡単な説明】
【図1】 本発明に係るボンディングワイヤを示す図で、(a)は縦断面図、(b)は横断面図である。
【図2】 接合用バンプの接合方法を示す図で、(a)はボールを形成した状態を示す図、(b)はパッドにボールを擦り付けた状態を示す図、(c)は接合用バンプの接合状態を示す図である。
【図3】 半導体チップ部品の実装工程を示す図で、(a)は接合用バンプを平板に押し付けた状態を示す図、(b)は導電性ペーストの塗布作業を示す図、(c)は導電性ペーストを塗布した状態を示す図、(d)は実装基板への積層工程を示す図、(e)は接着剤の硬化工程を示す図である。
【図4】 ワイヤボンディング方法を示す図である。
【符号の説明】
1 フィラー
2 ボンディングワイヤ
3 ボール
4 半導体チップ部品
40 半導体チップ本体
41 パッド
42 接合用バンプ
5 実装基板
Claims (1)
- 非金属で硬質のフィラーが多数混入されたボンディングワイヤの端部を接続対象のパッドに加圧条件下で摺接させながら接合パッド間をボンディングワイヤにて接続し、ボンディングワイヤ接合時にパッド表面の酸化膜をフィラーによって掻き落とすワイヤボンディング方法。
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US7649237B2 (en) | 2008-05-15 | 2010-01-19 | Taiwan Semiconductor Manufacturing Company, Ltd. | Schottky diode for high speed and radio frequency application |
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