JP2937469B2 - 医療容器の製造方法 - Google Patents
医療容器の製造方法Info
- Publication number
- JP2937469B2 JP2937469B2 JP2324854A JP32485490A JP2937469B2 JP 2937469 B2 JP2937469 B2 JP 2937469B2 JP 2324854 A JP2324854 A JP 2324854A JP 32485490 A JP32485490 A JP 32485490A JP 2937469 B2 JP2937469 B2 JP 2937469B2
- Authority
- JP
- Japan
- Prior art keywords
- mouth
- inflation tube
- medical container
- manufacturing
- fin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000007789 sealing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5326—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially flat
- B29C66/53261—Enclosing tubular articles between substantially flat elements
- B29C66/53262—Enclosing spouts between the walls of bags, e.g. of medical bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/133—Fin-type joints, the parts to be joined being flexible
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/24—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
- B29C66/242—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
- B29C66/2422—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being circular, oval or elliptical
- B29C66/24221—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being circular, oval or elliptical being circular
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5326—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially flat
- B29C66/53261—Enclosing tubular articles between substantially flat elements
- B29C66/53262—Enclosing spouts between the walls of bags, e.g. of medical bags
- B29C66/53263—Enclosing spouts between the walls of bags, e.g. of medical bags said spouts comprising wings, e.g. said spouts being of ship-like or canoe-like form to avoid leaks in the corners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/63—Internally supporting the article during joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81431—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
- B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
- B29C66/83221—Joining or pressing tools reciprocating along one axis cooperating reciprocating tools, each tool reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7148—Blood bags, medical bags
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は、インフレーションチューブよりなる医療容
器の製造方法に関するもので、特に溶着部が安定した形
状に形成できる医療容器の製造方法を提供するものであ
る。
器の製造方法に関するもので、特に溶着部が安定した形
状に形成できる医療容器の製造方法を提供するものであ
る。
[従来技術及び従来技術の課題] ポリオレフィン系合成樹脂等のインフレーションチュ
ーブと口部(袋状本体と同材質からなるポートで、断面
が円形)で構成される医療容器をヒールシールで製袋す
る場合、口部の溶着部が溶けすぎたり、溶け不足でピン
ホールが生成しリークが多発していた。
ーブと口部(袋状本体と同材質からなるポートで、断面
が円形)で構成される医療容器をヒールシールで製袋す
る場合、口部の溶着部が溶けすぎたり、溶け不足でピン
ホールが生成しリークが多発していた。
これらの対策として、例えば実公昭63−48270号公
報、実公昭1−22664号公報のように口部を船型状に形
成した医療容器が提案されているが、口部を前記特定の
形状に設定してからインフレーションチューブにヒート
シールで製袋する場合次の問題点があった。
報、実公昭1−22664号公報のように口部を船型状に形
成した医療容器が提案されているが、口部を前記特定の
形状に設定してからインフレーションチューブにヒート
シールで製袋する場合次の問題点があった。
口部のインジェクション成形金型が割型になるので、
成形後の口部の取り数が少なくなりコスト高になるこ
と。
成形後の口部の取り数が少なくなりコスト高になるこ
と。
パーツフィーダーで供給する場合、方向性をあらかじ
め設定しなければな4らないので、自動化が困難である
こと。
め設定しなければな4らないので、自動化が困難である
こと。
船型状の口部とインフレーションチューブをヒートシ
ールするとき、肉厚の翼部によりシールが困難であり、
またシール部が変形しやすかった。
ールするとき、肉厚の翼部によりシールが困難であり、
またシール部が変形しやすかった。
そこで本発明者は鋭意検討を重ねた結果次の発明に到
達した。
達した。
[課題を解決するための手段] 第1図から第4図は本発明の医療容器の製造方法を示
す概略図である。
す概略図である。
第一の工程として、第1図(a)(第1図(b)は口
部3の二次変形前の概略図)に示すように、治具11に装
着した円筒状の口部3を二次変形用金型12、12の間に装
着する。二次変形用金型12、12には、口部3の挟持溝16
と後述するヒレ状突起物15の形成溝17が形成されてい
る。
部3の二次変形前の概略図)に示すように、治具11に装
着した円筒状の口部3を二次変形用金型12、12の間に装
着する。二次変形用金型12、12には、口部3の挟持溝16
と後述するヒレ状突起物15の形成溝17が形成されてい
る。
第二の工程として、第2図(a)(第2図(b)は口
部3の二次変形後の概略図)に示すように、二次変形用
金型12、12で前記口部3をクランプして、ヒレ状突起物
15を形成する。
部3の二次変形後の概略図)に示すように、二次変形用
金型12、12で前記口部3をクランプして、ヒレ状突起物
15を形成する。
第三の工程として、第3図に示すように、前記口部3
をインフレーションチューブ13内に供給し、これらをヒ
ートシール金型間14、14間に配置する。ヒートシール金
型間14、14には、口部3とインフレーションチューブ13
の挟持溝18が形成されている。
をインフレーションチューブ13内に供給し、これらをヒ
ートシール金型間14、14間に配置する。ヒートシール金
型間14、14には、口部3とインフレーションチューブ13
の挟持溝18が形成されている。
第四の工程として、前記口部3とインフレーションチ
ューブ13をヒートシール金型14、14でクランプして製袋
する。第4図に示すように袋状本体2(インフレーショ
ンチューブ13)の溶融樹脂がヒレ状突起物15を取り囲む
ように溶着され、ヒレ状突起物15はピンホールが生成し
やすい空間に位置するので、ピンホールの生成は皆無と
なる。口部3は、前記第一の工程から第三の工程に移行
する際には、方向性を変える必要はないのでパーツフィ
ーダーによる供給が容易である。
ューブ13をヒートシール金型14、14でクランプして製袋
する。第4図に示すように袋状本体2(インフレーショ
ンチューブ13)の溶融樹脂がヒレ状突起物15を取り囲む
ように溶着され、ヒレ状突起物15はピンホールが生成し
やすい空間に位置するので、ピンホールの生成は皆無と
なる。口部3は、前記第一の工程から第三の工程に移行
する際には、方向性を変える必要はないのでパーツフィ
ーダーによる供給が容易である。
[発明の作用効果] 以上説明したように、本発明は 口部3は方向性を決めることなく、インフレーション
チューブ13に供給できるので、各工程の自動化が容易で
ある。
チューブ13に供給できるので、各工程の自動化が容易で
ある。
口部3のヒレ状突起物15はインフレーションチューブ
13の肉厚より薄く形成されているので、インフレーショ
ンチューブ13に密着しやすく、パンホールの発生しやす
い空間に位置させることができるので、ピンホールの発
生を皆無にすることができる。
13の肉厚より薄く形成されているので、インフレーショ
ンチューブ13に密着しやすく、パンホールの発生しやす
い空間に位置させることができるので、ピンホールの発
生を皆無にすることができる。
口部はインジェクション成形品を使用できるのでコス
ト的に安価である。
ト的に安価である。
等の優れた作用効果を奏する。
第1図から第4図は本発明の医療容器の製造方法を示す
概略図である。 図中、1は医療容器、2は袋状本体、3は口部、11は治
具、12は二次変形用金型、13はインフレーションチュー
ブ、14はヒートシール金型である。
概略図である。 図中、1は医療容器、2は袋状本体、3は口部、11は治
具、12は二次変形用金型、13はインフレーションチュー
ブ、14はヒートシール金型である。
Claims (1)
- 【請求項1】次の各工程よりなることを特徴とする医療
容器1の製造方法。 治具11に装着した円筒状の口部3を口部3の挟持溝16
及びヒレ状突起物15の形成溝17を形成した上下の二次変
形用金型12、12の間に装着する工程、 上下の二次変形用金型12、12で前記口部3をクランプ
して前記口部3にインフレーションチューブ13より薄肉
のヒレ状突起物15を形成する工程、 前記口部3をインフレーションチューブ13内に供給し
これらを上下の口部3とインフレーションチューブ13の
挟持溝18を形成したヒートシール金型14、14間に配置す
る工程、 前記口部3とインフレーションチューブ13を上下のヒ
ールシール金型14、14でクランプして製袋する工程、
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2324854A JP2937469B2 (ja) | 1990-11-27 | 1990-11-27 | 医療容器の製造方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2324854A JP2937469B2 (ja) | 1990-11-27 | 1990-11-27 | 医療容器の製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04191033A JPH04191033A (ja) | 1992-07-09 |
JP2937469B2 true JP2937469B2 (ja) | 1999-08-23 |
Family
ID=18170394
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2324854A Expired - Fee Related JP2937469B2 (ja) | 1990-11-27 | 1990-11-27 | 医療容器の製造方法 |
Country Status (1)
Country | Link |
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JPH04191033A (ja) | 1992-07-09 |
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