JP2719065B2 - プラスチック製容器の嵌込み式注ぎ口及び該嵌込み式注ぎ口の溶着に用いる超音波溶着機用ホーン - Google Patents
プラスチック製容器の嵌込み式注ぎ口及び該嵌込み式注ぎ口の溶着に用いる超音波溶着機用ホーンInfo
- Publication number
- JP2719065B2 JP2719065B2 JP3360745A JP36074591A JP2719065B2 JP 2719065 B2 JP2719065 B2 JP 2719065B2 JP 3360745 A JP3360745 A JP 3360745A JP 36074591 A JP36074591 A JP 36074591A JP 2719065 B2 JP2719065 B2 JP 2719065B2
- Authority
- JP
- Japan
- Prior art keywords
- spout
- welding
- opening
- container
- horn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/567—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using a tamping or a swaging operation, i.e. at least partially deforming the edge or the rim of a first part to be joined to clamp a second part to be joined
- B29C65/568—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using a tamping or a swaging operation, i.e. at least partially deforming the edge or the rim of a first part to be joined to clamp a second part to be joined using a swaging operation, i.e. totally deforming the edge or the rim of a first part to be joined to clamp a second part to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5324—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length
- B29C66/53245—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow
- B29C66/53246—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow said single elements being spouts, e.g. joining spouts to containers
- B29C66/53247—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow said single elements being spouts, e.g. joining spouts to containers said spouts comprising flanges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/61—Joining from or joining on the inside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
- B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81431—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2795/00—Printing on articles made from plastics or substances in a plastic state
- B29C2795/002—Printing on articles made from plastics or substances in a plastic state before shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/135—Single hemmed joints, i.e. one of the parts to be joined being hemmed in the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/733—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the optical properties of the material of the parts to be joined, e.g. fluorescence, phosphorescence
- B29C66/7336—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the optical properties of the material of the parts to be joined, e.g. fluorescence, phosphorescence at least one of the parts to be joined being opaque, transparent or translucent to visible light
- B29C66/73361—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the optical properties of the material of the parts to be joined, e.g. fluorescence, phosphorescence at least one of the parts to be joined being opaque, transparent or translucent to visible light at least one of the parts to be joined being opaque to visible light
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/0026—Transparent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
いるプラスチック製容器の嵌込み式注ぎ口及び該嵌込み
式注ぎ口の溶着に用いる超音波溶着機用ホーンに関す
る。
るプラスチック製容器は、通常、容器内に充填されてい
る油などの内容物の劣化を防ぐため、容器内へ紫外線が
透過しないよう不透明となっている。すなわち、容器を
成形するに際し、プラスチック材の中に白色顔料等を混
入させ、容器全体を不透明にして紫外線を内部まで透過
させないようになっていた。
の注ぎ口として、不使用時は蓋の内部に嵌め込んでお
き、外側に注ぎ口が突出しないようにした嵌込み式の注
ぎ口が特公昭59−38143号において開示されてい
る。
に白色顔料等を混入させ不透明とした従来の容器は、蓋
をしたままの状態では外部から内容物の残量を知ること
ができなかった。このため、容器内に内容物がどのくら
い残っているかを正確に知るためには、いちいち蓋を外
して、容器内をのぞき込まなければならず、管理に手数
を要していた。
式の注ぎ口は、注ぎ口のシール溝外壁を、金属製のクリ
ンプリングで容器(蓋)の壁開口部にクリンプした構成
となっている。しかしながら、金属製のクリンプリング
を用いて行なう注ぎ口の壁開口部へのクリンプは、構造
上、クリンプした部分の密着性を十分に保つことが難し
く、クリンプした部分からしばしば液漏れを生じるとい
う問題があった。
ものであり、第一の目的は、注ぎ口と容器(蓋)開口部
の接合を確実に行なって、接合部からの液漏れをなくし
た嵌込み式注ぎ口を提供することにある。また、第二の
目的は、嵌込み式注ぎ口を容器開口部に接合するに際
し、両者の接合を好適に行なえるようにした超音波溶着
機用ホーンを提供することにある。
め、請求項1に記載のプラスチック製容器の嵌込み式注
ぎ口は、プラスチック製容器の任意箇所に設けた開口部
に、超音波によって溶着接合したプラスチック材からな
る嵌込み式の注ぎ口であって、前記開口部の外周部分を
両面からフランジ部と溶着部で挟持するとともに、該溶
着部を前記開口部の外周側に押し倒した構造としてあ
る。また、請求項2に記載の嵌込み式注ぎ口の超音波溶
着に用いる超音波溶着機用ホーンは、嵌込み式注ぎ口
を、容器の開口部に超音波溶着する際に用いる超音波 溶
着機用ホーンの先端面に、注ぎ口の溶着部を押圧する縦
断面が曲面状のリング溝を形成し、かつ該リング溝の内
径を溶着前の溶着部内径と同じかやや小さくしたことを
特徴とする嵌込み式注ぎ口の溶着に用いる超音波溶着機
用ホーン。
る。図1は、本発明の嵌込み式注ぎ口を取り付けるプラ
スチック製容器の一実施例の正面図を示している。この
容器は胴部1と蓋部2からなっており、通常は胴部1に
蓋部2を螺合あるいは嵌合して用いる。本実施例の場
合、胴部1のみ透明に成形し、蓋部2は白色顔料などを
混入させて不透明に成形してある。これは、容器内の内
容物残量を確認するには、蓋部2まで透明にする必要性
が低いからである。胴部1を成形するプラスチックの材
質は、容器の使用目的に応じて適宜選択して用いればよ
く、例えば容器をペール缶として使用する場合には、ポ
リエチレン,ポリプロピレン又はこれらの重合体等のプ
ラスチックを用いる。また、容器(胴部1及び蓋部2)
の成形方法も、容器の形状,サイズなどに応じ、射出成
形,中空成形等各種の成形方法を採用する。
した胴部1に印刷が施してある。この印刷は、胴部1に
直接行なってもよく、また薄い印刷フィルム等を貼り付
けたものであってもよい。印刷部分1aの胴部全体に占
める割合いは、内容物の種類及び印刷用インキの色(紫
外線遮蔽率)によって異なるが、例えば内容物が油(機
械油,潤滑油,切削油等)であって、紫外線遮蔽率の高
い青緑系統のインキを用いた場合には、胴部1の底を除
いた60〜95%の部分(面積)に印刷を施すことが好
ましく、特に80〜90%とするとより好ましい。印刷
を施した面積を60%未満にすると、内容物の劣化が早
く、逆に95%を超えると内容物の確認が困難になる。
なお、印刷内容として目盛を付けると、内容物の残量
を、外部から正確に知ることができる。また、本明細書
においてインキとは、ペイント等を含んだ意味で用いて
いる。
を以下に示す。 条件 実施例:容器の材料としてポリエチレンを用いた。 胴部の底を除いた85%に青色のインキで印刷を施し
た。 従来例:容器の材料としてポリエチレンを用いた。 成形時に材料中に白色顔料を混入し容器全体を不透明と
した。 参考例:容器の材料としてポリエチレンを用いた。 胴部に印刷をしなかった。 上記条件下における、各容器の紫外線(300〜380
nm)の遮蔽率は 実施例 80% 従来例 80% 参考例 10% であった。これにより、本実施例の容器によれば、内容
物を十分確認できる85%の印刷で、従来と同じ紫外線
遮蔽率を有することが判明した。
注ぎ口の一実施例の断面図を示す。この注ぎ口は上述し
たプラスチック製容器の蓋2に設けられており、図2
(a)は注ぎ口が蓋2の開口部に嵌め込まれている状
態、図2(b)は注ぎ口が蓋2の開口部より引き出され
ている状態を示す。本実施例の嵌込み式注ぎ口は、全体
がポリエチレンなどのプラスチックによって成形されて
おり、先端の注入口11と、この注入口11と連続する
首部13、及びこの首部13と連続するフランジ部14
並びに溶着部15を一体的に有している。注入口11の
外周壁にはねじ11aが形成してあり、ここにキャップ
12が着脱自在に螺合する。首部13は注入口11とほ
ぼ同径の部分と、注入口11より大径で該注入口11の
嵌入可能な部分とからなっており、かつ肉厚を薄くする
ことによって長手方向に可撓性を有する構造としてあ
る。
体となって注ぎ口を蓋2の開口部2aに接合するための
ものである。フランジ部14は開口部2aの径より大き
い外径を有し、溶着部15も溶着後は開口部2aの径よ
り大きい外径を有し、両者14,15で開口部2aの外
周部分を両面から挾着しつつ溶接してある。すなわち、
嵌込み式注ぎ口は、蓋2の開口部2aに溶接接合されて
おり、十分な接合強度を有するとともに、接合部の十分
なシール性を確保した状態となっている。ここで、開口
部2aと溶着部15の関係は、溶着前の溶着部15の長
さが2〜60mm、好ましくは5〜40mmであり、開
口部2aの内径と溶着部15の隙間sを0.1〜10m
m,好ましくは1〜6mmとしてある。溶着前の溶着部
15の長さが2mm未満であると溶着が不完全となりや
すく、60mmを超えると後述する溶着機用ホーン20
の溝21内で溶けるプラスチックの量が多すぎて溶着効
率が著しく劣る。また、開口部2aの内径と溶着部15
の隙間sが0.1mm以下であると開口部2aへの注ぎ
口の嵌入が難しくなり10mmを超えると、溶着が不完
全となりやすくなる。なお、容器の使用目的に応じて、
嵌込み式の注ぎ口を胴部1に接合することも可能であ
る。
を引き出しやすくするためのグリップ12aを折畳み自
在に有し、かつその外径は注ぎ口を嵌め込んだときにフ
ランジ部14と重なるようにするため、ほぼフランジ部
の外径と同じとしてある。
で、注ぎ口を蓋2の開口部2aに接合するには、図3に
示すように、蓋2の開口部2aに注ぎ口の溶着部15を
嵌合し、溶着機用ホーン20でこの溶着部15を外側に
押し倒しながら超音波溶着することが好ましい。溶着機
用ホーン20の先端面には、縦断面が曲面状のリング溝
21が形成してあり、この溝21は、幅Wを1〜10m
m,深さHを0.5〜5mmとすることが好ましい。ま
た、溝21の内径を、溶着前の溶着部の内径と同じかや
や小さくすると、溶着部15が溝21の曲面にガイドさ
れて外側に確実に押し倒される。この溶着機用ホーン2
1は、超音波振動子(図示せず)に接続して使用され
る。なお、溝21の縦断面における曲面は、円弧状だけ
でなく多角面としたものであってもよい。
によって溶融したり変質したりしないものであれば、特
に限定されずアルミニウム合金などが用いられる。ま
た、溶着時、溶着機用ホーン20が溶着部15に加える
圧力は1〜5Kg/cm2 とすることが好ましく、これ
以上強いと溶着部15が折れたりつぶれたりし、また弱
いと蓋2と溶着部15の接合が不十分となり、いずれに
しても接合強度とシール性の点で問題がある。
外周方に位置する筒形となっており、発生する超音波は
16〜25KHz、通常20KHzとしてあり、溶着時
間は3〜4秒としてある。上述した溶着機用ホーン20
を所定の圧力で押し付けながら、20KHz程度の超音
波を3〜4秒加えると、突出していた溶着部15は外側
に押し曲げられた状態で開口部周縁の蓋2に溶着する。
容器の嵌込み式注ぎ口によれば、注ぎ口接合部からの内
容物の漏洩を防止することができるとともに、注ぎ口が
開口部から外れてしまうことを防止できる。 また、本発
明の嵌込み式注ぎ口の溶着に用いる溶着機用ホーンによ
れば、容器への注ぎ口の溶着を容易かつ確実に行なうこ
とができる。
ック製容器の一実施例の正面図。
で、同図(a)は注入口を嵌め込んだ状態を示し、同図
(b)は注入口を引き出した状態を示す。
口を溶着する状態の説明図。
Claims (2)
- 【請求項1】 プラスチック製容器の任意箇所に設けた
開口部に、超音波によって溶着接合したプラスチック材
からなる嵌込み式の注ぎ口であって、 前記開口部の外周部分を両面からフランジ部と溶着部で
挟持するとともに、該溶着部を前記開口部の外周側に押
し倒した構造としたことを特徴とする嵌込み式注ぎ口。 - 【請求項2】 嵌込み式注ぎ口を、容器の開口部に超音
波溶着する際に用いる超音波溶着機用ホーンの先端面
に、注ぎ口の溶着部を押圧する縦断面が曲面状のリング
溝を形成し、かつ該リング溝の内径を溶着前の溶着部内
径と同じかやや小さくしたことを特徴とする嵌込み式注
ぎ口の溶着に用いる超音波溶着機用ホーン。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3360745A JP2719065B2 (ja) | 1991-12-27 | 1991-12-27 | プラスチック製容器の嵌込み式注ぎ口及び該嵌込み式注ぎ口の溶着に用いる超音波溶着機用ホーン |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3360745A JP2719065B2 (ja) | 1991-12-27 | 1991-12-27 | プラスチック製容器の嵌込み式注ぎ口及び該嵌込み式注ぎ口の溶着に用いる超音波溶着機用ホーン |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05178351A JPH05178351A (ja) | 1993-07-20 |
JP2719065B2 true JP2719065B2 (ja) | 1998-02-25 |
Family
ID=18470738
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3360745A Expired - Lifetime JP2719065B2 (ja) | 1991-12-27 | 1991-12-27 | プラスチック製容器の嵌込み式注ぎ口及び該嵌込み式注ぎ口の溶着に用いる超音波溶着機用ホーン |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2719065B2 (ja) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994011531A1 (en) * | 1992-11-13 | 1994-05-26 | California Institute Of Biological Research | Identification of neoplasms by detection of genetic insertions and deletions |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59112741U (ja) * | 1983-01-19 | 1984-07-30 | 武内プレス工業株式会社 | 透明窓付きチユ−ブ |
JPS59145112A (ja) * | 1983-02-08 | 1984-08-20 | Brother Ind Ltd | 超音波ウェルダ−による部材連結固定装置 |
JPS61197223A (ja) * | 1985-02-27 | 1986-09-01 | Toyota Motor Corp | 異種合成樹脂材料の接合方法 |
JPH0414189Y2 (ja) * | 1987-05-27 | 1992-03-31 |
-
1991
- 1991-12-27 JP JP3360745A patent/JP2719065B2/ja not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH05178351A (ja) | 1993-07-20 |
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