JP2023500560A - 膜付き複合材料 - Google Patents

膜付き複合材料 Download PDF

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Publication number
JP2023500560A
JP2023500560A JP2022516152A JP2022516152A JP2023500560A JP 2023500560 A JP2023500560 A JP 2023500560A JP 2022516152 A JP2022516152 A JP 2022516152A JP 2022516152 A JP2022516152 A JP 2022516152A JP 2023500560 A JP2023500560 A JP 2023500560A
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JP
Japan
Prior art keywords
fiber layer
shell fiber
composite material
weight
composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2022516152A
Other languages
English (en)
Inventor
マイケル オルソン，コリー
ソマスンダラム，ビヤンデラン
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
North Face Apparel Corp
Original Assignee
North Face Apparel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by North Face Apparel Corp filed Critical North Face Apparel Corp
Publication of JP2023500560A publication Critical patent/JP2023500560A/ja
Pending legal-status Critical Current

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    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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Landscapes

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  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Professional, Industrial, Or Sporting Protective Garments (AREA)
  • Tents Or Canopies (AREA)

Abstract

本明細書では複合材料が説明される。例示的な複合材料は、シェル繊維層を備え得る。例示的な複合材料は、シェル繊維層に隣接して配置された膜を備え得る。【選択図】なし

Description

スノーパンツ、履物、テント等の一部のアイテムは、使用者を快適に保つのに役立ち得る。使用者を快適に保つことは、雨、雹、雪等から使用者を乾いた状態に保つことを含み得る。十分に耐水性のある材料でアイテムを作ることで、使用者を乾いた状態に保つことができる。使用者を快適に保つことは、使用者が涼しさを保つことができるように、熱気を逃がすことを含み得る。十分に通気性のある材料でアイテムを作ることで、熱気を逃がすことができる。ただし、改善が必要である。
本明細書では複合材料が説明される。例示的な複合材料は、シェル繊維層を備えてもよい。例示的な複合材料は、シェル繊維層に隣接して配置された膜を備えてもよい。例示的な複合材料は、米国繊維化学者色彩技術者協会（ＡＡＴＣＣ）１２７を使用して測定した場合、５０００ミリメートル（ｍｍ）超の低範囲の静水圧耐水性を示し得る。例示的な複合材料は、米国材料試験協会（ＡＳＴＭ）Ｄ７３７を使用して測定した場合、０．２５立方フィート／分（ｃｆｍ）超の通気性を示し得る。例示的な複合材料は、日本工業規格（ＪＩＳ）Ｌ１０９９－Ｂ１を使用して測定した場合、３０キログラム／平方メートル／２４時間（ｋｇ／ｓｑｍ／２４時間）超の水蒸気透過度（ＭＶＴＲ）を示し得る。
本明細書では複合材料が説明される。例示的な複合材料は、シェル繊維層を備え得る。例示的な複合材料は、シェル繊維層に隣接して配置された膜を備え得る。例示的な複合材料は、米国繊維化学者色彩技術者協会（ＡＡＴＣＣ）１２７を使用して測定した場合、５０００ミリメートル（ｍｍ）～２５，０００ｍｍの低範囲の静水圧耐水性を示し得る。例示的な複合材料は、米国材料試験協会（ＡＳＴＭ）Ｄ７３７を使用して測定した場合、０．２５～１立方フィート／分（ｃｆｍ）の通気性を示し得る。例示的な複合材料は、日本工業規格（ＪＩＳ）Ｌ１０９９－Ｂ１を使用して測定した場合、３０キログラム／平方メートル／２４時間（ｋｇ／ｓｑｍ／２４時間）～６０Ｋｇ／ｓｑｍ／２４時間の水蒸気透過度（ＭＶＴＲ）を示し得る。
本明細書では複合材料が説明される。例示的な複合材料は、シェル繊維層を備え得る。例示的な複合材料は、シェル繊維層に隣接して配置された膜を備え得る。例示的な複合材料は、米国繊維化学者色彩技術者協会（ＡＡＴＣＣ）１２７を使用して測定した場合、５０００ミリメートル（ｍｍ）～２５，０００ｍｍの低範囲の静水圧耐水性を示し得る。例示的な複合材料は、米国材料試験協会（ＡＳＴＭ）Ｄ７３７を使用して測定した場合、０．２５～１立方フィート／分（ｃｆｍ）の通気性を示し得る。例示的な複合材料は、日本工業規格（ＪＩＳ）Ｌ１０９９－Ｂ１を使用して測定した場合、３０キログラム／平方メートル／２４時間（ｋｇ／ｓｑｍ／２４時間）～５５Ｋｇ／ｓｑｍ／２４時間の水蒸気透過度（ＭＶＴＲ）を示し得る。
本明細書では複合材料が説明される。例示的な複合材料は、シェル繊維層を備え得る。例示的な複合材料は、シェル繊維層に隣接して配置された膜を備え得る。例示的な複合材料は、米国繊維化学者色彩技術者協会（ＡＡＴＣＣ）１２７を使用して測定した場合、５０００ミリメートル（ｍｍ）～２５，０００ｍｍの低範囲の静水圧耐水性を示し得る。例示的な複合材料は、米国材料試験協会（ＡＳＴＭ）Ｄ７３７を使用して測定した場合、０．７５～１立方フィート／分（ｃｆｍ）の通気性を示し得る。
本明細書では物品が説明される。例示的な物品は、本明細書に記載される複合材料を含み得る。例示的な物品は、衣服、手袋、履物、帽子類、オーバーオール、ズボン、ジャケット、テント、寝袋、およびバックパックを含み得る。他の物品が使用されてもよい。
本明細書では複合材料が説明される。複合材料は、複数の層を有する積層材料であり得るか、またはそれを含み得る。例示的な複合材料は、シェルおよび膜を備え得る。シェルは、シェル繊維層を備え得る。シェルは、ポリマー等の様々な材料を含み得る。シェルは、ポリエステル、ナイロン、リサイクルポリエステル、エラスタン、またはそれらの組み合わせを含み得る。他の材料が使用されてもよい。膜は、通気性のある膜であり得るか、またはそれを含み得る。膜は、防水膜または撥水膜であり得るか、またはそれを含み得る。膜は、繊維紡糸（例えばエレクトロスピニング）等の様々なプロセスから形成することができる。シェルおよび膜は、一緒になって布重量を有し得る。シェルおよび膜の重量の様々な組み合わせが使用され得る。膜は、９ｇｓｍ未満、８ｇｓｍ未満、７ｇｓｍ未満、６ｇｓｍ未満、５ｇｓｍ未満、４ｇｓｍ未満、または３ｇｓｍ未満の重量を有し得る。他の重量の膜が使用されてもよい。シェルおよび膜は、互いに隣接して配置されてもよく、例えば接着剤を使用して一緒に結合されてもよい。
本開示の複合材料は、比較の従来の材料よりも改善された性能を示す。表１～３においてより明確に示されるように、本開示の複合材料は、ＬＶ６Ｗ、ＬＶ６Ｚ、ＬＶ７４、ＬＷＥＮ、ＬＶ７１、ＬＷＥＱ、ＬＶ７５、ＬＷＥＰ、ＬＶ７Ｂ、ＬＶ７Ｄ、およびＬＷＥＯのＩＤを使用して識別される。比較例はＡ－Ｌとして識別される。参照によりその全体が本明細書に組み込まれる付録は、２０回の洗濯後の複合材料の改善された性能を示している。
表１は、様々な測定値の例示的な値の範囲に対する「高」、「中」、および「低」のラベルと一致している。
Figure 2023500560000001
表２は、様々なジャケットの属性を示す。
Figure 2023500560000002
表３は、様々な物品の属性を示す。
Figure 2023500560000003
Figure 2023500560000004
Figure 2023500560000005
表４は、表１に示されているラベルと表２で識別されているジャケットを一致させている。
Figure 2023500560000006
表５は、表１に示されているラベルと表３で識別されている記事を一致させている。
Figure 2023500560000007
Figure 2023500560000008
Figure 2023500560000009
本明細書では複合材料が説明される。例示的な複合材料は、シェル繊維層を備え得る。シェル繊維層は、ナイロン、ポリエステル、またはエラスタンのうちの１つ以上を含み得る。シェル繊維層は、ナイロン、ポリエステル、またはエラスタンのうちの１つ以上ら本質的に構成され得る。シェル繊維層は、シェル繊維層の合計１００重量パーセント（重量％）のうち約１００重量％のポリエステルを含み得る。シェル繊維層は、合計１００重量％のうち９０重量％超のポリエステルを含み得る。シェル繊維層は、約９０重量％、９１重量％、９２重量％、９３重量％、９４重量％、９５重量％、９６重量％、９７重量％、９８重量％、９９重量％を含み得る。他の投入量が使用されてもよい。シェル繊維層は、約５８重量％のナイロン、約３７重量％のポリエステル、および約５重量％のエラスタンを含み得る。シェル繊維層は、約９３重量％のナイロンおよび約７重量％のエラスタンを含み得る。シェル繊維層は、５０重量％～１００重量％のナイロンを含み得る。シェル繊維層は、重量パーセント（重量％）として、複合材料の１００重量％を基準として５１重量％、５２重量％、５３重量％、５４重量％、５５重量％、５６重量％、５７重量％、５８重量％、５９重量％、６０重量％、６１重量％、６２重量％、６３重量％、６４重量％、６５重量％、６６重量％、６７重量％、６８重量％、６９重量％、７０重量％、７１重量％、７２重量％、７３重量％、７４重量％、７５重量％、７６重量％、７７重量％、７８重量％、７９重量％、８０重量％、８１重量％、８２重量％、８３重量％、８４重量％、８５重量％、８６重量％、８７重量％、８８重量％、８９重量％、９０重量％、９１重量％、９２重量％、９３重量％、９４重量％、９５重量％、９６重量％、９７重量％、９８重量％、９９重量％のナイロンを含み得る。他の投入量が使用されてもよい。シェル繊維層は、約６２重量％のナイロン、約３３重量％のポリエステル、および約５重量％のエラスタンを含み得る。シェル繊維層は、約９３重量％のナイロンおよび約７重量％のエラスタンを含み得る。シェル繊維層は、約７５重量％のポリエステルおよび約２５重量％のナイロンを含み得る。シェル繊維層は、９６％のナイロン、４％のエラスタンを含み得る。
例示的な複合材料は、シェル繊維層に隣接して配置された膜を備え得る。膜は、シェル繊維層に結合されてもよい。膜は、シェル繊維層に接着されてもよい。
本明細書では複合材料が説明される。例示的な複合材料は、シェル繊維層を備え得る。例示的な複合材料は、シェル繊維層に隣接して配置された膜を備え得る。例示的な複合材料は、米国繊維化学者色彩技術者協会（ＡＡＴＣＣ）１２７を使用して測定した場合、５０００ミリメートル（ｍｍ）超の低範囲の静水圧耐水性を示し得る。例示的な複合材料は、米国材料試験協会（ＡＳＴＭ）Ｄ７３７を使用して測定した場合、０．２５超の通気性を示し得る。例示的な複合材料は、日本工業規格（ＪＩＳ）Ｌ１０９９－Ｂ１を使用して測定した場合、３０キログラム／平方メートル／２４時間（ｋｇ／ｓｑｍ／２４時間）超の水蒸気透過度（ＭＶＴＲ）を示し得る。
例示的な複合材料は、米国繊維化学者色彩技術者協会（ＡＡＴＣＣ）１２７を使用して測定した場合、５０００ミリメートル（ｍｍ）～２５，０００ｍｍの低範囲の静水圧耐水性を示し得る。例示的な複合材料は、米国材料試験協会（ＡＳＴＭ）Ｄ７３７を使用して測定した場合、０．２５～１立方フィート／分（ｃｆｍ）の通気性を示し得る。例示的な複合材料は、日本工業規格（ＪＩＳ）Ｌ１０９９－Ｂ１を使用して測定した場合、３０キログラム／平方メートル／２４時間（ｋｇ／ｓｑｍ／２４時間）～５５Ｋｇ／ｓｑｍ／２４時間の水蒸気透過度（ＭＶＴＲ）を示し得る。
例示的な複合材料に関連する布重量は、９０グラム／平方メートル（ｇｓｍ）～２００ｇｓｍであり得る。例示的な複合材料に関連する布重量は、９０ｇｓｍ～１８０ｇｓｍであり得る。例示的な複合材料に関連する布重量は、９１ｇｓｍ～１７７ｇｓｍであり得る。他の布重量および構成要素重量が使用されてもよい。
例示的な複合材料は、米国繊維化学者色彩技術者協会（ＡＡＴＣＣ）１２７を使用して測定した場合、５０００ミリメートル（ｍｍ）～２５，０００ｍｍの低範囲の静水圧耐水性を示し得る。例示的な複合材料は、米国材料試験協会（ＡＳＴＭ）Ｄ７３７を使用して測定した場合、０．７５～１立方フィート／分（ｃｆｍ）の通気性を示し得る。
例示的な複合材料に関連する布重量は、９０グラム／平方メートル（ｇｓｍ）～２００ｇｓｍであり得る。例示的な複合材料に関連する布重量は、９０ｇｓｍ～１８０ｇｓｍであり得る。例示的な複合材料に関連する布重量は、９１ｇｓｍ～１７７ｇｓｍであり得る。
本明細書では物品が説明される。例示的な物品は、本明細書に記載される複合材料を含み得る。例示的な物品は、衣服、手袋、履物、帽子類、オーバーオール、ズボン、ジャケット、テント、寝袋、およびバックパックを含み得る。
Figure 2023500560000010
Figure 2023500560000011

Claims (19)

  1. シェル繊維層と、
    前記シェル繊維層に隣接して配置された膜と
    を備える複合材料であって、米国繊維化学者色彩技術者協会（ＡＡＴＣＣ）１２７を使用して測定した場合、５０００ミリメートル（ｍｍ）～２５，０００ｍｍの低範囲の静水圧耐水性を示し、
    米国材料試験協会（ＡＳＴＭ）Ｄ７３７を使用して測定した場合、０．２５～１立方フィート／分（ｃｆｍ）の通気性を示し、
    日本工業規格（ＪＩＳ）Ｌ１０９９－Ｂ１を使用して測定した場合、３０キログラム／平方メートル／２４時間（ｋｇ／ｓｑｍ／２４時間）～５５Ｋｇ／ｓｑｍ／２４時間の水蒸気透過度（ＭＶＴＲ）を示す、複合材料。
  2. 前記複合材料に関連する布重量が、９０グラム／平方メートル（ｇｓｍ）～２００ｇｓｍである、請求項１に記載の複合材料。
  3. 前記複合材料に関連する布重量が、９０ｇｓｍ～１８０ｇｓｍである、請求項１に記載の複合材料。
  4. 前記複合材料に関連する布重量が、９１ｇｓｍ～１７７ｇｓｍである、請求項１に記載の複合材料。
  5. 前記シェル繊維層が、ナイロン、ポリエステル、またはエラスタンのうちの１つ以上を含む、請求項１に記載の複合材料。
  6. 前記シェル繊維層が、ナイロン、ポリエステル、またはエラスタンのうちの１つ以上から本質的になる、請求項１に記載の複合材料。
  7. 前記シェル繊維層が、前記シェル繊維層の合計１００重量パーセント（重量％）のうち約１００重量％のポリエステルを含む、請求項１に記載の複合材料。
  8. 前記シェル繊維層が、合計１００重量％のうち９０重量％超のポリエステルを含む、請求項１に記載の複合材料。
  9. 前記シェル繊維層が、約５８重量％のナイロン、約３７重量％のポリエステル、および約５重量％のエラスタンを含む、請求項１に記載の複合材料。
  10. 前記シェル繊維層が、約９３重量％のナイロンおよび約７重量％のエラスタンを含む、請求項１に記載の複合材料。
  11. 前記シェル繊維層が、約６２重量％のナイロン、約３３重量％のポリエステル、および約５重量％のエラスタンを含む、請求項１に記載の複合材料。
  12. 前記シェル繊維層が、約９３重量％のナイロンおよび約７重量％のエラスタンを含む、請求項１に記載の複合材料。
  13. 前記シェル繊維層が、約７５重量％のポリエステルおよび約２５重量％のナイロンを含む、請求項１に記載の複合材料。
  14. 前記シェル繊維層が、９６％のナイロン、４％のエラスタンを含む、請求項１に記載の複合材料。
  15. 前記膜が、前記シェル繊維層に結合されている、請求項１に記載の複合材料。
  16. 前記膜が、前記シェル繊維層に接着されている、請求項１に記載の複合材料。
  17. シェル繊維層と、
    前記シェル繊維層に隣接して配置された膜と
    を備える複合材料であって、米国繊維化学者色彩技術者協会（ＡＡＴＣＣ）１２７を使用して測定した場合、５０００ミリメートル（ｍｍ）～２５，０００ｍｍの低範囲の静水圧耐水性を示し、
    米国材料試験協会（ＡＳＴＭ）Ｄ７３７を使用して測定した場合、０．７５～１立方フィート／分（ｃｆｍ）の通気性を示す、複合材料。
  18. シェル繊維層と、
    前記シェル繊維層に隣接して配置された膜と
    を備える複合材料であって、米国繊維化学者色彩技術者協会（ＡＡＴＣＣ）１２７を使用して測定した場合、５０００ミリメートル超の低範囲の静水圧耐水性を示し、
    米国材料試験協会（ＡＳＴＭ）Ｄ７３７を使用して測定した場合、０．２５立方フィート／分（ｃｆｍ）超の通気性を示し、
    日本工業規格（ＪＩＳ）Ｌ１０９９－Ｂ１を使用して測定した場合、３０キログラム／平方メートル／２４時間（ｋｇ／ｓｑｍ／２４時間）超の水蒸気透過度（ＭＶＴＲ）を示す、複合材料。
  19. 衣服、手袋、履物、帽子類、オーバーオール、ズボン、ジャケット、テント、寝袋、およびバックパックを含む、先行請求項のいずれか一項に記載の複合材料を含む物品。
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