JP2022021717A - 封止用シートおよび粘着組成物層 - Google Patents
封止用シートおよび粘着組成物層 Download PDFInfo
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- JP2022021717A JP2022021717A JP2020125486A JP2020125486A JP2022021717A JP 2022021717 A JP2022021717 A JP 2022021717A JP 2020125486 A JP2020125486 A JP 2020125486A JP 2020125486 A JP2020125486 A JP 2020125486A JP 2022021717 A JP2022021717 A JP 2022021717A
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- DDFYFBUWEBINLX-UHFFFAOYSA-M tetramethylammonium bromide Chemical compound [Br-].C[N+](C)(C)C DDFYFBUWEBINLX-UHFFFAOYSA-M 0.000 description 1
- GHPYAGKTTCKKDF-UHFFFAOYSA-M tetraphenylphosphanium;thiocyanate Chemical compound [S-]C#N.C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 GHPYAGKTTCKKDF-UHFFFAOYSA-M 0.000 description 1
- USFPINLPPFWTJW-UHFFFAOYSA-N tetraphenylphosphonium Chemical compound C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 USFPINLPPFWTJW-UHFFFAOYSA-N 0.000 description 1
- AYEKOFBPNLCAJY-UHFFFAOYSA-O thiamine pyrophosphate Chemical compound CC1=C(CCOP(O)(=O)OP(O)(O)=O)SC=[N+]1CC1=CN=C(C)N=C1N AYEKOFBPNLCAJY-UHFFFAOYSA-O 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- QLAGHGSFXJZWKY-UHFFFAOYSA-N triphenylborane;triphenylphosphane Chemical compound C1=CC=CC=C1B(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 QLAGHGSFXJZWKY-UHFFFAOYSA-N 0.000 description 1
- 229940099259 vaseline Drugs 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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Abstract
Description
[1] 支持体および粘着組成物層を含む積層構造を有する封止用シートであって、
粘着組成物層が、
(A)イソブテン-イソプレン共重合体鎖を有する架橋重合体、
(B)液状ポリオレフィン系樹脂および/または液状ゴム、並びに
(C)吸湿性無機フィラー
を含む封止用シート。
[2] 吸湿性無機フィラーの含有量が、粘着組成物層の不揮発分100質量%に対して30質量%以上である前記[1]に記載の封止用シート。
[3] 吸湿性無機フィラーの含有量が、粘着組成物層の不揮発分100質量%に対して80質量%以下である前記[1]または[2]に記載の封止用シート。
[4] イソブテン-イソプレン共重合体鎖を有する架橋重合体が、エポキシ基を有するイソブテン-イソプレン共重合体と、カルボキシ基および/または酸無水物基を有するオレフィン系重合体との反応生成物、並びにカルボキシ基および/または酸無水物基を有するイソブテン-イソプレン共重合体と、エポキシ基を有するオレフィン系重合体との反応生成物からなる群から選ばれる少なくとも一つである前記[1]~[3]のいずれか一つに記載の封止用シート。
[5] 電子デバイスの封止に用いられる前記[1]~[4]のいずれか一つに記載の封止用シート。
[6] (A)イソブテン-イソプレン共重合体鎖を有する架橋重合体、
(B)液状ポリオレフィン系樹脂および/または液状ゴム、並びに
(C)吸湿性無機フィラー
を含む粘着組成物層。
[7] 吸湿性無機フィラーの含有量が、粘着組成物層の不揮発分100質量%に対して30質量%以上である前記[6]に記載の粘着組成物層。
[8] 吸湿性無機フィラーの含有量が、粘着組成物層の不揮発分100質量%に対して80質量%以下である前記[6]または[7]に記載の粘着組成物層。
[9] イソブテン-イソプレン共重合体鎖を有する架橋重合体が、エポキシ基を有するイソブテン-イソプレン共重合体と、カルボキシ基および/または酸無水物基を有するオレフィン系重合体との反応生成物、並びにカルボキシ基および/または酸無水物基を有するイソブテン-イソプレン共重合体と、エポキシ基を有するオレフィン系重合体との反応生成物からなる群から選ばれる少なくとも一つである前記[6]~[8]のいずれか一つに記載の粘着組成物層。
(式中、M2+は、Mg2+、Zn2+等の2価の金属イオンを表し、M3+は、Al3+、Fe3+等の3価の金属イオンを表し、An-は、CO3 2-、Cl-、NO3 -等のn価のアニオンを表し、0<x<1であり、0≦m<1であり、nは、正の数である。)
式(I)中、M2+は、好ましくはMg2+であり、M3+は、好ましくはAl3+であり、An-は、好ましくはCO3 2-である。
(式中、M2+は、Mg2+、Zn2+等の2価の金属イオンを表し、An-は、CO3 2-、Cl-、NO3 -等のn価のアニオンを表し、xは、2以上の正の数であり、zは、2以下の正の数であり、mは、正の数であり、nは、正の数である。)
式(II)中、M2+は、好ましくはMg2+であり、An-は、好ましくはCO3 2-である。
飽和吸水率(質量%)
=100×(吸湿後の質量-初期質量)/初期質量 (i)
で求めることができる。
熱重量減少率(質量%)
=100×(加熱前の質量-所定温度に達した時の質量)/加熱前の質量 (ii)で求めることができる。
Mは、金属錯体の中心金属であり、周期表の第2周期から第6周期の金属を表し、
R1およびR3は、それぞれ独立に、水素原子、アルキル基、アルケニル基、アリール基、アラルキル基、アルコキシ基、アルケニルオキシ基、アリールオキシ基、またはアラルキルオキシ基を表し、
R2は、水素原子、アルキル基、アルケニル基、アリール基、アラルキル基、アルコキシ基、アルケニルオキシ基、、アリールオキシ基、アラルキルオキシ基、アルコキシカルボニル基、またはアルケニルオキシカルボニル基を表し、
Xは、酸素-単座配位子を表し、
[ ]内の酸素原子(O)とMとの間の実線は、共有結合を表し、[ ]内の酸素原子(O)とMとの間の破線は、配位結合を表し、並びに
mは、3または4の整数を表し、nは、1~3の整数を表し、m>nである。
実施例および比較例で用いた成分を以下に示す。
(1)イソブテン-イソプレン共重合体鎖を有する架橋重合体((A)成分)の原料
「ER866」(星光PMC社製、グリシジルメタクリレート変性ブチルゴム(グリシジルメタクリレート変性イソブテン-イソプレン共重合体)、エポキシ基濃度:1.63mmol/g、数平均分子量:113,000、イソブテン単位/イソプレン単位:98.9%/1.1%)
「ER661」(星光PMC社製、無水マレイン酸変性ブチルゴム(無水マレイン酸変性イソブテン-イソプレン共重合体)、酸無水物基濃度:0.77mmol/g、数平均分子量:40,000、イソブテン単位/イソプレン単位:98.9%/1.1%)
「HV-300M」(東邦化学工業社製、無水マレイン酸変性液状ポリブテン、酸無水物基濃度:0.77mmol/g、数平均分子量:2,100)
「HV-1900」(ENEOS社製、液状ポリブテン、数平均分子量:2,900、25℃での粘度:460Pa・s)
半焼成ハイドロタルサイト(協和化学工業社製、「DHT-4C」、粒子径(メジアン径):400nm、BET比表面積:15m2/g)
酸化カルシウム(吉澤石灰工業社製、粒子径(メジアン径):2.1μm)
「アルコン P-125」(荒川化学工業社製、シクロヘキサン環含有水素化石油樹脂、軟化点:125℃)
「BUTYL065」(JSR社製、ブチルゴム(イソブテン-イソプレン共重合体))、ムーニー粘度(125℃):32)
「ER829」(星光PMC社製、グリシジルメタクリレート変性プロピレン-ブテンランダム共重合体、プロピレン単位/ブテン単位71%/29%、エポキシ基濃度0.67mmol/g、数平均分子量180,000)
「ER645」(星光PMC社製):無水マレイン酸変性プロピレン-ブテンランダム共重合体、プロピレン単位/ブテン単位71%/29%、酸無水物基濃度2.01mmol/g、数平均分子量58,000)
「プレンアクト Al-M」(味の素ファインテクノ社製、(オクタデセニルアセトアセテート)アルミニウムジイソプロピレート)
「Irganox1010」(BASF社製、ヒンダードフェノール系酸化防止剤)
(8)硬化剤促進剤
2,4,6-トリス(ジメチルアミノメチル)フェノール(以下「TAP」と略記する。)(化薬アクゾ社製)
下記表に示す配合比のワニスを以下の手順で作製し、得られたワニスを用いて封止用シートを作製した。なお、下記表に記載の各成分の使用量(部)は、ワニス中の各成分の不揮発分の量を示す。また、下記表には、ワニスの不揮発分100%に対する、イソブテン-イソプレン共重合体鎖を有する架橋重合体((A)成分)、液状ポリオレフィン系樹脂および/または液状ゴム((B)成分)、および吸湿性無機フィラー((C)成分)の含有量(%)を示す。
半焼成ハイドロタルサイト(協和化学工業社製「DHT-4C」)の使用量を140部から220部に変えたこと以外は、実施例1と同様の方法にて、粘着組成物のワニス、および厚さ20μmの粘着組成物層を有する封止用シートを作製した。
半焼成ハイドロタルサイト(協和化学工業社製「DHT-4C」)140部を酸化カルシウム(吉澤石灰工業社製、メジアン径2.1μm)140部に変えたこと以外は、実施例1と同様の方法にて、粘着組成物のワニス、および厚さ20μmの粘着組成物層を有する封止用シートを作製した。
シクロヘキサン環含有水素化石油樹脂(粘着付与剤、荒川化学工業社製「アルコン P-125」)のスワゾール溶液(不揮発分:60%)に、ポリブテン(ENEOS社製「HV-1900」)、半焼成ハイドロタルサイト(協和化学工業社製「DHT-4C」)、および金属錯体(味の素ファインテクノ社製「プレンアクト Al-M」)を3本ロールで分散させて、混合物を得た。得られた混合物に、グリシジルメタクリレート変性ブチルゴム(星光PMC社製「ER866」)のトルエン溶液(不揮発分:25%)、無水マレイン酸変性ブチルゴム(星光PMC社製「ER661」)のトルエン溶液(不揮発分:35%)、ヒンダードフェノール系酸化防止剤(Irganox1010、BASF社製)、硬化剤促進剤(TAP、化薬ヌーリオン社製)およびトルエンを配合し、得られた混合物を高速回転ミキサーで均一に分散して、粘着組成物のワニスを得た後、実施例1と同様の方法にて、粘着組成物のワニス、および厚さ20μmの粘着組成物層を有する封止用シートを作製した。
ポリブテン(ENEOS社製「HV-1900」)、無水マレイン酸変性液状ポリブテン(東邦化学工業社製「HV-300M」)、半焼成ハイドロタルサイト(協和化学工業社製「DHT-4C」)、および金属錯体(味の素ファインテクノ社製「プレンアクト Al-M」)に適宜スワゾールを加えた後、3本ロールで混合して、混合物を得た。得られた混合物に、グリシジルメタクリレート変性ブチルゴム(星光PMC社製「ER866」)のトルエン溶液(不揮発分:25%)、ヒンダードフェノール系酸化防止剤(BASF社製「Irganox1010」)、硬化剤促進剤(TAP、化薬ヌーリオン社製)およびトルエンを配合し、得られた混合物を高速回転ミキサーで均一に分散して、粘着組成物のワニスを得た後、実施例1と同様の方法にて、粘着組成物のワニス、および厚さ20μmの粘着組成物層を有する封止用シートを作製した。
シクロヘキサン環含有水素化石油樹脂(粘着付与剤、荒川化学工業社製「アルコン P-125」)のスワゾール溶液(不揮発分:60%)に、ポリブテン(ENEOS社製「HV-1900」)、半焼成ハイドロタルサイト(協和化学工業社製「DHT-4C」)、および金属錯体(味の素ファインテクノ社製「プレンアクト Al-M」)を3本ロールで分散させて、混合物を得た。得られた混合物に、ブチルゴム(JSR社製「BUTYL065」)のトルエン溶液(不揮発分:15%)、ヒンダードフェノール系酸化防止剤(BASF社製「Irganox1010」)、硬化剤促進剤(TAP、化薬ヌーリオン社製)およびトルエンを配合し、得られた混合物を高速回転ミキサーで均一に分散して、粘着組成物のワニスを得た。その後、実施例1と同様の方法にて、粘着組成物のワニス、および厚さ20μmの粘着組成物層を有する封止用シートを作製した。
ブチルゴム(JSR社製「BUTYL065」)を、グリシジルメタクリレート変性プロピレン-ブテンランダム共重合体(星光PMC社製「ER829」)のトルエン溶液(不揮発分:15%)および無水マレイン酸変性プロピレン-ブテンランダム共重合体(星光PMC社製「ER645」)のイプゾール溶液(不揮発分:20%)に変えたこと以外は、比較例1と同様の方法にて、粘着組成物のワニス、および厚さ20μmの粘着組成物層を有する封止用シートを作製した。
シクロヘキサン環含有水素化石油樹脂(粘着付与剤、荒川化学工業社製「アルコン P-125」)のスワゾール溶液(不揮発分:60%)に、半焼成ハイドロタルサイト(協和化学工業社製「DHT-4C」)および金属錯体(味の素ファインテクノ社製「プレンアクト Al-M」)を3本ロールで分散させて、混合物を得た。得られた混合物に、グリシジルメタクリレート変性ブチルゴム(星光PMC社製「ER866」)のトルエン溶液(不揮発分:25%)、無水マレイン酸変性ブチルゴム(星光PMC社製「ER661」)のトルエン溶液(不揮発分:35%)、ヒンダードフェノール系酸化防止剤(BASF社製「Irganox1010」)、硬化剤促進剤(TAP、化薬ヌーリオン社製)およびトルエンを配合し、得られた混合物を高速回転ミキサーで均一に分散して、粘着組成物のワニスを得た後、得られたワニスを、実施例1と同様にダイコーターにて実施例1と同じ支持体に均一に塗布し、130℃で30分間加熱し、厚さ20μmの粘着組成物層を有する封止用シートを得た。
グリシジルメタクリレート変性ブチルゴム(星光PMC社製「ER866」)のトルエン溶液(不揮発分:25%)、無水マレイン酸変性液状ポリブテン(東邦化学工業社製「HV-300M」)、液状ポリブテン(ENEOS社製「HV-1900」)、金属錯体(味の素ファインテクノ社製「プレンアクト Al-M」)、シクロヘキサン環含有水素化石油樹脂(粘着付与剤、荒川化学工業社製「アルコン P-125」)のスワゾール溶液(不揮発分:60%)、ヒンダードフェノール系酸化防止剤(BASF社製「Irganox1010」)、硬化剤促進剤(TAP、化薬ヌーリオン社製)およびトルエンを配合し、得られた混合物を高速回転ミキサーで均一に分散して、粘着組成物のワニスを得た後、実施例1と同様にしてダイコーターにて実施例1と同じ支持体に均一に塗布し、130℃で30分間加熱し、厚さ50μmの粘着組成物層を有する封止用シートを得た。
実施例および比較例で作製した封止用シートを長さ50mmおよび幅20mmにカットした。次いでバッチ式真空ラミネーター(ニチゴー・モートン社製、Morton-724)を用いて、アルミニウム箔およびポリエチレンテレフタレート(PET)フィルムを備える複合フィルム(東海東洋アルミ販売社製「PETツキAL1N30」、アルミニウム箔の厚さ:30μm、PETフィルムの厚さ:25μm)を、封止用シートの粘着組成物層にラミネートした。ラミネートは、温度80℃、時間30秒、圧力0.3MPaの条件で行った。そして、得られたシートから支持体(PETフィルム)を剥離し、露出した粘着組成物層上に、ポリイミドフィルム(宇部興産社製「ユーピレックス-S」、厚さ:50μm)を上記と同じ条件でラミネートして、「複合フィルム/粘着組成物層/ポリイミドフィルム」との積層構造を有する積層体を得た。得られた積層体について、アルミニウム箔の長さ方向に対して180度方向に、引張り速度を300mm/分として、ポリイミドフィルムから「複合フィルム/粘着組成物層」を常温で剥離したときの接着強度(常温接着強度)を測定した。また、上記と同様に作製した積層体を、60℃の環境下で同様に剥離したときの接着強度(高温接着強度)を測定した。
(高温時の接着性)
◎:高温接着強度が400gf/cm以上
〇:高温接着強度が200gf/cm以上400gf/cm未満
△:高温接着強度が100gf/cm以上200gf/cm未満
×:高温接着強度が100gf/cm未満
支持フィルムとして、アルミニウム箔およびポリエチレンテレフタレート(PET)フィルムを備える複合フィルム(東海東洋アルミ販売社製「PETツキAL1N30」、アルミニウム箔の厚さ:30μm、PETフィルムの厚さ:25μm)を用意した。この複合フィルムを支持体として用いたこと以外は、各実施例および各比較例と同様にして、「支持体(複合フィルム)/粘着組成物層」との積層構造を有する試験用シートを得た。なお、粘着組成物層は、複合フィルムのアルミニウム箔上に形成した。
D(mm)=X2(mm)-X1(mm)
から、D(即ち、X2とX1との差)を算出し、これを用いて水蒸気浸入バリア性を以下の基準で評価した。
(水蒸気浸入バリア性の基準)
○:Dが2.0mm未満
×:Dが2.0mm以上
実施例および比較例で作製した封止用シートを長さ110mmおよび幅20mmにカットした。次いバッチ式真空ラミネーター(ニチゴー・モートン社製、Morton-724)を用いて、ポリイミドフィルム(宇部興産社製「ユーピレックス-S」、厚さ:25μm)にラミネートした。ラミネートは、温度80℃、時間30秒、圧力0.3MPaの条件で行った。そして、得られたシートから支持体(PETフィルム)を剥離し、露出した粘着組成物層上に、同じポリイミドフィルム(宇部興産社製「ユーピレックス-S」、厚さ:25μm)を上記と同じ条件でラミネートして、「ポリイミドフィルム/粘着組成物層/ポリイミドフィルム」との積層構造を有する積層体を得た。得られた積層体をクラムシェル型屈曲試験装置「CL40R type-E02」(ユアサシステム機器社製)に設置し、温度60℃、湿度90%RH、曲率半径2.5mmおよび速度60rpmの条件にて50,000回、積層体を屈曲し、屈曲後の積層体における屈曲部の周辺部分を、キーエンス社製デジタルマイクロスコープ「VHX-5000」を用いて観察し(倍率:20倍)、ボイド発生の有無を調べた。耐屈曲性を、以下の基準で評価した。
(耐屈曲性の基準)
○:50,000回屈曲後にボイド発生有り
×:50,000回屈曲後にボイド発生無し
また、粘着組成物層が(B)成分を含有しない比較例3の封止用シートは、接着性に劣っていた。なお、比較例3の封止用シートは、常温接着強度および高温接着強度がゼロであったため、水分遮断性および耐屈曲性を測定しなかった。
また、粘着組成物層が(C)成分を含有しない比較例3の封止用シートは、水分遮断性に劣っていた。
Claims (9)
- 支持体および粘着組成物層を含む積層構造を有する封止用シートであって、
粘着組成物層が、
(A)イソブテン-イソプレン共重合体鎖を有する架橋重合体、
(B)液状ポリオレフィン系樹脂および/または液状ゴム、並びに
(C)吸湿性無機フィラー
を含む封止用シート。 - 吸湿性無機フィラーの含有量が、粘着組成物層の不揮発分100質量%に対して30質量%以上である請求項1に記載の封止用シート。
- 吸湿性無機フィラーの含有量が、粘着組成物層の不揮発分100質量%に対して80質量%以下である請求項1または2に記載の封止用シート。
- イソブテン-イソプレン共重合体鎖を有する架橋重合体が、エポキシ基を有するイソブテン-イソプレン共重合体と、カルボキシ基および/または酸無水物基を有するオレフィン系重合体との反応生成物、並びにカルボキシ基および/または酸無水物基を有するイソブテン-イソプレン共重合体と、エポキシ基を有するオレフィン系重合体との反応生成物からなる群から選ばれる少なくとも一つである請求項1~3のいずれか一項に記載の封止用シート。
- 電子デバイスの封止に用いられる請求項1~4のいずれか一項に記載の封止用シート。
- (A)イソブテン-イソプレン共重合体鎖を有する架橋重合体、
(B)液状ポリオレフィン系樹脂および/または液状ゴム、並びに
(C)吸湿性無機フィラー
を含む粘着組成物層。 - 吸湿性無機フィラーの含有量が、粘着組成物層の不揮発分100質量%に対して30質量%以上である請求項6に記載の粘着組成物層。
- 吸湿性無機フィラーの含有量が、粘着組成物層の不揮発分100質量%に対して80質量%以下である請求項6または7に記載の粘着組成物層。
- イソブテン-イソプレン共重合体鎖を有する架橋重合体が、エポキシ基を有するイソブテン-イソプレン共重合体と、カルボキシ基および/または酸無水物基を有するオレフィン系重合体との反応生成物、並びにカルボキシ基および/または酸無水物基を有するイソブテン-イソプレン共重合体と、エポキシ基を有するオレフィン系重合体との反応生成物からなる群から選ばれる少なくとも一つである請求項6~8のいずれか一項に記載の粘着組成物層。
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