JP2021525214A - 無機繊維 - Google Patents
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- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
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- C04B2235/327—Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
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- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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Abstract
Description
この出願は、2018年5月25日に出願された米国特許出願第15/990,237号の優先権を主張し、その内容は、参照によりその全体が本明細書に組み込まれる。
熱、電気、吸音の絶縁材として有用で、連続使用温度が1260℃以上の耐高温無機繊維が提供されている。高温耐性無機繊維は、製造が容易で、使用温度にさらされた後の線収縮が低く、使用温度にさらされ続けた後も良好な機械的強度を維持し、生理学的流体中での生体持続性が低い。
以下の実施例は、無機繊維の例示的な実施形態をさらに詳細に説明し、無機繊維を調製する方法、繊維を含む断熱物品を調製する方法、および繊維を断熱材として使用する方法を説明するために記載されている。しかしながら、実施例は、繊維、繊維含有物品、またはいかなる方法でも断熱材として繊維を製造または使用するプロセスを制限するものとして解釈されるべきではない。
フェルト針のバンクを使用してファイバーマットをニードリングすることにより、収縮パッドを準備した。パッドから3インチ×5インチの試験片を切り取り、収縮試験に使用した。試験パッドの長さと幅を注意深く測定した。次に、試験パッドを炉に入れ、1400℃の温度に24時間置いた。24時間加熱した後、試験パッドを試験炉から取り外して冷却した。冷却後、試験パッドの長さと幅を再度測定した。試験パッドの線収縮は、「前」と「後」の寸法測定値を比較することによって決定された。
使用温度に曝露された後、無機繊維が機械的強度を保持する能力は、圧縮回復試験によって評価された。圧縮回復は、所定の期間、繊維を所望の使用温度に曝露したことに応答した無機繊維の機械的性能の尺度である。圧縮回復は、無機繊維材料から製造された試験パッドを選択された期間、試験温度に焼成することによって測定される。その後、焼成された試験パッドは元の厚さの半分に圧縮され、反発する。反発の量は、パッドの圧縮された厚さの回復率として測定される。圧縮回復は、1260℃の使用温度に24時間と168時間、1400℃の使用温度に24時間と168時間曝露した後に測定した。
無機繊維は、生理学的流体中で非耐久性または非生体持続性である。 生理学的流体における「非耐久性」または「非生体持続性」とは、以下に説明するインビトロ試験中に、無機繊維が、模擬肺液などのような流体に少なくとも部分的に溶解または分解することを意味する。
この出願の発明に関連する先行技術文献情報としては、以下のものがある(国際出願日以降国際段階で引用された文献及び他国に国内移行した際に引用された文献を含む)。
(先行技術文献)
(特許文献)
(特許文献1) 米国特許出願公開第2009/0081501号明細書
(特許文献2) 米国特許出願公開第2003/0162074号明細書
(特許文献3) 米国特許出願公開第2001/0031389号明細書
(特許文献4) 米国特許第4,732,660号明細書
(特許文献5) 米国特許出願公開第2003/0068544号明細書
Claims (24)
- 少なくとも1つのアルカリ土類ケイ酸塩、周期表の第VII族および/またはIX族からの元素を含む少なくとも1つの化合物、および任意にアルミナおよび/またはボリアを有する化合物の繊維化生成物を有する無機繊維。
- 請求項1記載の無機繊維において、前記無機繊維は、シリカ、マグネシア、周期表の第VII族および/またはIX族からの元素を含む少なくとも1つの化合物、および任意にアルミナおよび/またはボリアの繊維化生成物を有する、無機繊維。
- 請求項1記載の無機繊維において、前記無機繊維は、1260℃の温度に24時間曝露された後、4%以下の収縮を示す、無機繊維。
- 請求項1記載の無機繊維において、前記無機繊維は、1400℃の温度に24時間曝露された後、5%以下の収縮を示す、無機繊維。
- 請求項2記載の無機繊維において、前記無機繊維は、約65〜約86重量%のシリカ、約5〜約35重量%のマグネシア、約0.1〜約10重量%の周期表の第VII族および/またはIX族からの元素を含む少なくとも1つの化合物、および任意にアルミナおよび/またはボリアの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記周期表の第VII族および/またはIX族からの元素を含む少なくとも1つの化合物は、酸化マンガンを有する、無機繊維。
- 請求項5記載の無機繊維において、前記周期表の第VII族および/またはIX族からの元素を含む少なくとも1つの化合物は、酸化コバルトを有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約72〜約82重量%のシリカ、約16〜約22重量%のマグネシア、約0.1〜約10重量%の酸化マンガンの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約70〜約82重量%のシリカ、約16〜約22重量%のマグネシア、約0.1〜約10重量%の酸化コバルトの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約72〜約82重量%のシリカ、約16〜約22重量%のマグネシア、約0.1〜約5重量%の酸化マンガンの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約72〜約82重量%のシリカ、約16〜約22重量%のマグネシア、約0.1〜約5重量%の酸化コバルトの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約72〜約82重量%のシリカ、約12〜約22重量%のマグネシア、約0.1〜約3重量%の酸化マンガンの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約72〜約82重量%のシリカ、約12〜約22重量%のマグネシア、約0.1〜約3重量%の酸化コバルトの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約70〜約82重量%のシリカ、約12〜約22重量%のマグネシア、約0.5〜約5重量%の酸化マンガンの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約70〜約82重量%のシリカ、約12〜約22重量%のマグネシア、約0.5〜約5重量%の酸化コバルトの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約72〜約82重量%のシリカ、約12〜約22重量%のマグネシア、約1〜約5重量%の酸化マンガンの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約72〜約82重量%のシリカ、約12〜約22重量%のマグネシア、約1〜約5重量%の酸化コバルトの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約72〜約82重量%のシリカ、約12〜約22重量%のマグネシア、約1.25〜約5重量%の酸化マンガンの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約72〜約82重量%のシリカ、約12〜約22重量%のマグネシア、約1.25〜約5重量%の酸化マンガンの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約70〜約82重量%のシリカ、約10〜約22重量%のマグネシア、約1.5〜約5重量%の酸化マンガンの繊維化生成物を有する、無機繊維。
- 請求項5記載の無機繊維において、前記無機繊維は、約70〜約82重量%のシリカ、約10〜約22重量%のマグネシア、約1.5〜約5重量%の酸化コバルトの繊維化生成物を有する、無機繊維。
- 請求項1記載の無機繊維において、前記無機繊維は、アルカリ金属酸化物を実質的に含まない、無機繊維。
- 請求項1記載の無機繊維において、前記無機繊維は、Fe2O3として測定される、1重量パーセント以下の酸化鉄を有する、無機繊維。
- 請求項1記載の無機繊維において、前記無機繊維は、1重量%以下のカルシアを有する、無機繊維。
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US15/990,237 US10882779B2 (en) | 2018-05-25 | 2018-05-25 | Inorganic fiber |
US15/990,237 | 2018-05-25 | ||
PCT/US2019/032594 WO2019226450A1 (en) | 2018-05-25 | 2019-05-16 | Inorganic fiber |
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EP3784637A1 (en) | 2021-03-03 |
CN112154129A (zh) | 2020-12-29 |
CA3098445A1 (en) | 2019-11-28 |
US20190360630A1 (en) | 2019-11-28 |
CA3098445C (en) | 2022-11-29 |
US20210078898A1 (en) | 2021-03-18 |
KR102476623B1 (ko) | 2022-12-09 |
MX2020012599A (es) | 2021-01-29 |
CN112154129B (zh) | 2022-10-14 |
JP7221991B2 (ja) | 2023-02-14 |
KR20210003199A (ko) | 2021-01-11 |
EP3784637A4 (en) | 2022-04-27 |
BR112020024066A2 (pt) | 2021-02-09 |
US10882779B2 (en) | 2021-01-05 |
WO2019226450A1 (en) | 2019-11-28 |
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