JP2021070126A - Creep feed grinding method and grinding device - Google Patents

Creep feed grinding method and grinding device Download PDF

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Publication number
JP2021070126A
JP2021070126A JP2019199776A JP2019199776A JP2021070126A JP 2021070126 A JP2021070126 A JP 2021070126A JP 2019199776 A JP2019199776 A JP 2019199776A JP 2019199776 A JP2019199776 A JP 2019199776A JP 2021070126 A JP2021070126 A JP 2021070126A
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grinding
thickness
workpiece
holding surface
end side
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JP7405563B2 (en
Inventor
秀年 万波
Hidetoshi Mannami
秀年 万波
弘樹 宮本
Hiroki Miyamoto
弘樹 宮本
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Disco Corp
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Disco Abrasive Systems Ltd
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Priority to JP2019199776A priority Critical patent/JP7405563B2/en
Priority to TW109135569A priority patent/TW202118585A/en
Priority to KR1020200137386A priority patent/KR20210053207A/en
Priority to CN202011153387.6A priority patent/CN112775834B/en
Publication of JP2021070126A publication Critical patent/JP2021070126A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B24B49/04Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/20Drives or gearings; Equipment therefor relating to feed movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0046Column grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/068Table-like supports for panels, sheets or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/06Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
    • B24B53/07Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels by means of forming tools having a shape complementary to that to be produced, e.g. blocks, profile rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/02Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving a reciprocatingly-moved work-table

Abstract

To grind a work-piece into an even thickness without being accompanied by complicated height-position control of grinding means.SOLUTION: A work-piece W is ground into an even thickness by executing a creep feed grinding method which comprises: a trial-grinding step of trial-grinding the work-piece W using a grinding stone 340; a thickness measuring step of measuring a thickness T1 at one end side and a thickness T2 at the other end side respectively of the work-piece W subjected to trial-grinding, using the thickness measuring means 7; a thickness difference calculating step of calculating a thickness difference D by subtracting the T1 from the T2 using the thickness difference calculating means 8; a holding surface inclining step of inclining a holding surface 20a by moving down one end 211 of a frame body 21 of a chuck table 2 in a -Z direction using an inclination adjustment mechanism 6, on the basis of the calculated thickness difference D; and a grinding step of grinding a new work-piece W using the grinding stone after inclining the holding surface 20a.SELECTED DRAWING: Figure 6

Description

本発明は、クリープフィード研削方法と研削装置に関する。 The present invention relates to a creep feed grinding method and a grinding device.

チャックテーブルの保持面に保持された被加工物の上面より下の高さに研削砥石の下面を位置付けて、研削砥石とチャックテーブルとを相対的に水平なY軸方向に移動させることにより、被加工物の上面の一端側から他端側に研削砥石を移動させて被加工物を研削するクリープフィード研削においては、研削砥石の消耗によって一端側の被加工物の厚みと他端側の被加工物の厚みとの間に厚みの差が生じる。 By positioning the lower surface of the grinding wheel at a height below the upper surface of the workpiece held on the holding surface of the chuck table and moving the grinding wheel and the chuck table in the relatively horizontal Y-axis direction, the surface is covered. In creep feed grinding, in which a grinding wheel is moved from one end side to the other end side of the upper surface of the work piece to grind the work piece, the thickness of the work piece on one end side and the work piece on the other end side are processed due to the consumption of the grinding wheel. There is a difference in thickness with the thickness of the object.

そのため、特許文献1に開示のようにY軸方向の位置との関係における研削砥石の消耗量を把握しておき、研削砥石に対して被加工物をY軸方向に移動させつつ研削砥石の消耗量分、研削砥石を下降させて被加工物に生じる厚みの差を小さくしている。 Therefore, as disclosed in Patent Document 1, the amount of wear of the grinding wheel in relation to the position in the Y-axis direction is grasped, and the grinding wheel is worn while moving the workpiece with respect to the grinding wheel in the Y-axis direction. The grinding wheel is lowered by the amount to reduce the difference in thickness generated in the workpiece.

特開2016−002598号公報Japanese Unexamined Patent Publication No. 2016-002598

しかし、上記の研削においては、被加工物と研削砥石とを相対的にY軸方向に移動させながら、Y軸方向の位置に応じて研削砥石を下降させているため、被加工物に対する研削砥石のY軸及びZ軸の2つの軸の方向への相対移動を制御する制御ユニットが必要となり制御が難しいという問題がある。 However, in the above grinding, the grinding wheel is lowered according to the position in the Y-axis direction while the workpiece and the grinding wheel are relatively moved in the Y-axis direction. There is a problem that control is difficult because a control unit for controlling the relative movement of the Y-axis and the Z-axis in the directions of the two axes is required.

本発明は、保持面に保持された被加工物と回転する研削砥石とを該保持面に平行なY軸方向に相対的に移動させて、被加工物の一端側から他端側に向かって被加工物の上面を該研削砥石を用いて研削するクリープフィード研削方法であって、該保持面に保持された被加工物の上面より所定の距離下方に該研削砥石の下面を位置付け、被加工物と該研削砥石とを相対的に該Y軸方向に移動させ被加工物の上面を研削する試し研削工程と、該試し研削工程において研削された該保持面に保持された被加工物を該Y軸方向に移動させ、該Y軸方向における少なくとも一端及び他端の被加工物の厚みを厚み測定手段を用いて測定する厚み測定工程と、該厚み測定工程において測定した被加工物の一端側の厚みと、被加工物の他端側の厚みとの厚み差を算出する厚み差算出工程と、該厚み測定工程において測定した被加工物の厚みが小さい一端側を該研削砥石の下面から遠ざける下方向に該厚み差分移動させて該保持面を傾ける保持面傾け工程と、該保持面傾け工程において傾けられた該保持面に新たに保持された被加工物の一端側の上面より所定距離下方に該研削砥石の下面を位置付け、被加工物と該研削砥石とを相対的に該Y軸方向に移動させ被加工物の上面を研削する研削工程と、からなるクリープフィード研削方法である。
該試し研削工程は、該保持面に保持された被加工物に対して研削を複数回実施することが望ましい。
本発明は、保持面に被加工物を保持するチャックテーブルと、研削砥石を基台に環状に配置させた研削ホイールの中心を軸に該研削ホイールを回転させ被加工物を研削する研削手段と、該チャックテーブルと該研削手段とを該保持面に平行なY軸方向に相対的に移動させる水平移動手段と、該研削手段を該保持面に垂直なZ軸方向に移動させる垂直移動手段と、を備え、被加工物の一端側から他端側に向かって被加工物の上面を該研削砥石を用いてクリープフィード研削する研削装置であって、該保持面に保持された被加工物の厚みを測定する厚み測定手段と、該厚み測定手段が測定した該被加工物の該一端側の厚みと該他端側の厚みとの厚み差を算出する厚み差算出手段と、該Y軸方向における該保持面の傾きを調整する傾き調整機構と、該一端側又は該他端側のうち該厚み測定手段が測定した該被加工物の厚みが小さい側を該研削砥石の下面から遠ざける下方向に該厚み差分移動させるよう、該傾き調整機構を制御し該保持面を傾ける制御手段と、を備える研削装置である。
In the present invention, the workpiece held on the holding surface and the rotating grinding wheel are relatively moved in the Y-axis direction parallel to the holding surface, and the workpiece is moved from one end side to the other end side. A creep-feed grinding method in which the upper surface of a work piece is ground using the grinding wheel, and the lower surface of the grinding wheel is positioned below the upper surface of the work piece held by the holding surface by a predetermined distance and processed. The trial grinding step of grinding the upper surface of the workpiece by relatively moving the object and the grinding wheel in the Y-axis direction, and the workpiece held on the holding surface ground in the trial grinding step are described. A thickness measuring step of moving in the Y-axis direction and measuring the thickness of the workpiece at least one end and the other end in the Y-axis direction using a thickness measuring means, and one end side of the workpiece measured in the thickness measuring step. The thickness difference calculation step of calculating the thickness difference between the thickness of the work piece and the thickness of the other end side of the work piece, and the one end side where the work piece thickness measured in the thickness measurement step is small is kept away from the lower surface of the grinding wheel. A holding surface tilting step of tilting the holding surface by moving the thickness difference downward and a predetermined distance below the upper surface of one end side of the workpiece newly held by the holding surface tilted in the holding surface tilting step. This is a creep feed grinding method comprising a grinding step of positioning the lower surface of the grinding wheel and grinding the upper surface of the workpiece by relatively moving the workpiece and the grinding wheel in the Y-axis direction.
In the trial grinding step, it is desirable to grind the workpiece held on the holding surface a plurality of times.
The present invention comprises a chuck table that holds a work piece on a holding surface, and a grinding means that grinds the work piece by rotating the grinding wheel around the center of a grinding wheel in which a grinding wheel is arranged in an annular shape on a base. A horizontal moving means for moving the chuck table and the grinding means relatively in the Y-axis direction parallel to the holding surface, and a vertical moving means for moving the grinding means in the Z-axis direction perpendicular to the holding surface. A grinding device that creep-feed grinds the upper surface of the workpiece from one end side to the other end side of the workpiece using the grinding wheel, and the workpiece held on the holding surface. A thickness measuring means for measuring the thickness, a thickness difference calculating means for calculating the thickness difference between the thickness on one end side and the thickness on the other end side of the workpiece measured by the thickness measuring means, and the Y-axis direction. The tilt adjusting mechanism for adjusting the tilt of the holding surface and the downward direction of the one end side or the other end side where the thickness of the workpiece measured by the thickness measuring means is smaller than the lower surface of the grinding wheel. It is a grinding device provided with a control means for controlling the tilt adjusting mechanism and tilting the holding surface so as to move the thickness difference.

本発明は、研削する前に保持面の傾きを調整するため、従来のように研削加工中に研削砥石を下降させるというような複雑な動作が不要になる。
また、被加工物を複数回のクリープフィード研削により所望の厚みに仕上げる場合においては、試し研削をそのクリープフィード研削の回数分行ってから一端と他端との間の厚みの差を算出して、該差に対応する分保持面の一端を下げる。その後、被加工物のクリープフィード研削を行うことによって研削砥石の消耗を加味して所望の厚みに仕上げることが可能となっている。
In the present invention, since the inclination of the holding surface is adjusted before grinding, a complicated operation such as lowering the grinding wheel during the grinding process as in the conventional case becomes unnecessary.
Further, when the workpiece is finished to a desired thickness by creep feed grinding a plurality of times, the difference in thickness between one end and the other end is calculated after performing trial grinding for the number of times of the creep feed grinding. , One end of the holding surface is lowered by the amount corresponding to the difference. After that, by performing creep feed grinding of the workpiece, it is possible to finish it to a desired thickness in consideration of the consumption of the grinding wheel.

研削装置全体を表す斜視図である。It is a perspective view which shows the whole grinding apparatus. (a)は被加工物の試し研削前の様子を側方から見た断面図であり、(b)は被加工物の試し研削中の様子を側方から見た断面図であり、(c)は被加工物の試し研削終了時の様子を側方から見た断面図である。(A) is a cross-sectional view of the work piece before trial grinding, and (b) is a cross-sectional view of the work piece during trial grinding. ) Is a cross-sectional view of the work piece at the end of trial grinding as seen from the side. (a)は保持面高さ測定手段を用いて保持面の高さを測定する様子を表す断面図であり、(b)は上面高さ測定手段を用いて被加工物の上面の一端側の高さを測定する様子を表す断面図であり、(c)は被加工物の上面の他端側の高さを測定する様子を表す断面図である。(A) is a cross-sectional view showing how the height of the holding surface is measured by using the holding surface height measuring means, and (b) is a cross-sectional view showing how the height of the holding surface is measured by using the holding surface height measuring means. It is sectional drawing which shows the state of measuring the height, (c) is the sectional view which shows the state of measuring the height of the other end side of the upper surface of the work piece. 保持面を傾ける様子を表す断面図である。It is sectional drawing which shows the state of tilting a holding surface. (a)は被加工物の研削中の様子を表す断面図であり、(b)は被加工物の研削後の様子を表す断面図である。(A) is a cross-sectional view showing a state during grinding of the work piece, and (b) is a cross-sectional view showing a state after grinding of the work piece. (a)は1回目の試し研削後の様子を表す断面図であり、(b)は傾き調整機構を用いてチャックテーブルの一端側を上昇させて被加工物の上面を水平にする様子を表す断面図である。(A) is a cross-sectional view showing the state after the first trial grinding, and (b) shows a state in which one end side of the chuck table is raised by using an inclination adjusting mechanism to make the upper surface of the work piece horizontal. It is a cross-sectional view. (a)は1回目の研削後の様子を表す断面図であり、(b)は回転手段を用いてチャックテーブルを180度回転させた後に、傾き調整機構を用いてチャックテーブルの他端側を下げて被加工物の上面を水平にする様子を表す断面図である。(A) is a cross-sectional view showing the state after the first grinding, and (b) shows the other end side of the chuck table using the tilt adjusting mechanism after rotating the chuck table 180 degrees by using the rotating means. It is sectional drawing which shows the state that the upper surface of the workpiece is made horizontal by lowering.

1 研削装置
図1に示す研削装置1は、保持面20aに保持された被加工物Wを研削する研削装置である。以下、研削装置1について説明する。
図1に示すように、研削装置1は、ベース10とベース10の−X方向側に立設されたコラム11とを備えている。
1 Grinding device The grinding device 1 shown in FIG. 1 is a grinding device that grinds the workpiece W held on the holding surface 20a. Hereinafter, the grinding device 1 will be described.
As shown in FIG. 1, the grinding device 1 includes a base 10 and a column 11 erected on the −X direction side of the base 10.

ベース10の上には、チャックテーブル2が配設されている。チャックテーブル2は、例えば、長方形状の吸引部20と吸引部20を支持する枠体21とを備えている。吸引部20の上面は被加工物Wが保持される保持面20aであり、保持面20aは枠体21の上面21aと面一に形成されている。
また、チャックテーブル2の枠体21は、回転手段24に支持されている。回転手段24は、チャックテーブル2をZ軸に平行な回転軸25を軸にして回転させる機能を有している。
A chuck table 2 is arranged on the base 10. The chuck table 2 includes, for example, a rectangular suction portion 20 and a frame body 21 that supports the suction portion 20. The upper surface of the suction portion 20 is a holding surface 20a on which the workpiece W is held, and the holding surface 20a is formed flush with the upper surface 21a of the frame body 21.
Further, the frame body 21 of the chuck table 2 is supported by the rotating means 24. The rotating means 24 has a function of rotating the chuck table 2 about a rotating shaft 25 parallel to the Z axis.

コラム11の+X方向側には、研削手段3を保持面20aに垂直なZ軸方向に移動させる垂直移動手段4が配設されている。
研削手段3は、Z軸方向の回転軸35を有するスピンドル30と、スピンドル30を回転可能に支持するハウジング31と、回転軸35を軸にしてスピンドル30を回転駆動するスピンドルモータ32と、スピンドル30の下端に接続された円環状のマウント33と、マウント33の下面に着脱可能に装着された研削ホイール34とを備えている。
研削ホイール34は、ホイール基台341と、ホイール基台341の下面に環状に配列された略直方体形状の複数の研削砥石340とを備えており、研削砥石340の下面340aは被加工物Wを研削する研削面となっている。
On the + X direction side of the column 11, a vertical moving means 4 for moving the grinding means 3 in the Z-axis direction perpendicular to the holding surface 20a is arranged.
The grinding means 3 includes a spindle 30 having a rotating shaft 35 in the Z-axis direction, a housing 31 that rotatably supports the spindle 30, a spindle motor 32 that rotationally drives the spindle 30 around the rotating shaft 35, and a spindle 30. An annular mount 33 connected to the lower end of the mount 33 and a grinding wheel 34 detachably attached to the lower surface of the mount 33 are provided.
The grinding wheel 34 includes a wheel base 341 and a plurality of substantially rectangular grinding wheels 340 arranged in an annular shape on the lower surface of the wheel base 341, and the lower surface 340a of the grinding wheel 340 has a workpiece W. It is a grinding surface to be ground.

スピンドルモータ32を用いて回転軸35を軸にしてスピンドル30を回転させることにより、スピンドル30に接続されたマウント33、及びマウント33に装着された研削ホイール34が一体的に回転軸35を軸にして回転することとなる。 By rotating the spindle 30 around the rotating shaft 35 using the spindle motor 32, the mount 33 connected to the spindle 30 and the grinding wheel 34 mounted on the mount 33 are integrally centered on the rotating shaft 35. Will rotate.

垂直移動手段4は、Z軸方向の回転軸45を有するボールネジ40と、ボールネジ40に対して平行に配設された一対のガイドレール41と、回転軸45を軸にしてボールネジ40を回転させるZ軸モータ42と、内部のナットがボールネジ40に螺合して側部がガイドレール41に摺接する昇降板43と、昇降板43に連結され研削手段3を支持するホルダ44とを備えている。 The vertical moving means 4 has a ball screw 40 having a rotating shaft 45 in the Z-axis direction, a pair of guide rails 41 arranged parallel to the ball screw 40, and a Z that rotates the ball screw 40 around the rotating shaft 45. It includes a shaft motor 42, an elevating plate 43 in which an internal nut is screwed into a ball screw 40 and a side portion is in sliding contact with a guide rail 41, and a holder 44 which is connected to the elevating plate 43 and supports the grinding means 3.

Z軸モータ42によってボールネジ40が駆動されて、ボールネジ40が回転軸45を軸にして回転すると、これに伴って、昇降板43がガイドレール41に案内されてZ軸方向に昇降移動するとともに、ホルダ44に保持されている研削手段3がZ軸方向に移動することとなる。 When the ball screw 40 is driven by the Z-axis motor 42 and the ball screw 40 rotates about the rotation shaft 45, the elevating plate 43 is guided by the guide rail 41 and moves up and down in the Z-axis direction. The grinding means 3 held in the holder 44 moves in the Z-axis direction.

ベース10の内部には、内部ベース12が配設されている。内部ベース12の上には、チャックテーブル2をY軸方向に水平移動させる水平移動手段5が配設されている。
水平移動手段5は、Y軸方向の回転軸55を有するボールネジ50と、回転軸55を軸にしてボールネジ50を回転させるY軸モータ52と、ボールネジ50に対して平行に配設された一対のガイドレール51と、内部のナットがボールネジ50に螺合して底部がガイドレール51に摺接する可動板53とを備えている。
An internal base 12 is arranged inside the base 10. A horizontal moving means 5 for horizontally moving the chuck table 2 in the Y-axis direction is arranged on the internal base 12.
The horizontal moving means 5 includes a ball screw 50 having a rotation axis 55 in the Y-axis direction, a Y-axis motor 52 that rotates the ball screw 50 around the rotation axis 55, and a pair of balls arranged in parallel with the ball screw 50. It includes a guide rail 51 and a movable plate 53 whose inner nut is screwed into a ball screw 50 and whose bottom is in sliding contact with the guide rail 51.

Y軸モータ52を用いてボールネジ50を駆動することにより、ボールネジ50が回転軸55を軸にして回転すると、可動板53がガイドレール51に案内されながらY軸方向に水平移動することとなる。 By driving the ball screw 50 using the Y-axis motor 52, when the ball screw 50 rotates about the rotation shaft 55, the movable plate 53 moves horizontally in the Y-axis direction while being guided by the guide rail 51.

可動板53の上には、傾き調整機構6が配設されている。傾き調整機構6は、回転手段24を支持する支持板62と、支持板62の底面の+Y方向側に配設されたX軸方向に延在する支持ローラ60と、支持板62の底面の−Y方向側に配設された昇降軸61とを備えている。
昇降軸61をZ軸方向に昇降させて支持ローラ60を支点に支持板62の傾きを調整することにより、支持板62に回転手段24を介して支持されているチャックテーブル2の保持面20aのY軸方向の傾きを調整することができる。
昇降軸61は、例えば、印加された電圧に応じて伸縮する積層圧電素子等でもよい。
また、支持ローラ60を、支持柱に変更してもよい。
An inclination adjusting mechanism 6 is arranged on the movable plate 53. The tilt adjusting mechanism 6 includes a support plate 62 that supports the rotating means 24, a support roller 60 that extends in the X-axis direction arranged on the + Y direction side of the bottom surface of the support plate 62, and-of the bottom surface of the support plate 62. It is provided with an elevating shaft 61 arranged on the Y direction side.
By moving the elevating shaft 61 up and down in the Z-axis direction and adjusting the inclination of the support plate 62 with the support roller 60 as a fulcrum, the holding surface 20a of the chuck table 2 supported by the support plate 62 via the rotating means 24 The inclination in the Y-axis direction can be adjusted.
The elevating shaft 61 may be, for example, a laminated piezoelectric element that expands and contracts according to an applied voltage.
Further, the support roller 60 may be changed to a support column.

また、チャックテーブル2の周囲にはカバー28が配設されており、カバー28には蛇腹29が伸縮自在に連結されている。例えば、水平移動手段5によってチャックテーブル2がY軸方向に移動すると、カバー28がチャックテーブル2と共にY軸方向に移動して蛇腹29が伸縮することとなる。 A cover 28 is arranged around the chuck table 2, and a bellows 29 is stretchably connected to the cover 28. For example, when the chuck table 2 is moved in the Y-axis direction by the horizontal moving means 5, the cover 28 moves in the Y-axis direction together with the chuck table 2 and the bellows 29 expands and contracts.

ベース10の上におけるチャックテーブル2の移動経路の−X方向側には、厚み測定手段7が配設されている。厚み測定手段7は、上面高さ測定手段71と、保持面高さ測定手段72と、算出部73とを備えている。
上面高さ測定手段71は、被加工物Wの上面Waに接触する第1接触子710と、第1接触子710の高さ位置を認識する第1スケール711とを備えている。保持面高さ測定手段72は、枠体21の上面21aに接触する第2接触子720と、第2接触子720の高さ位置を認識する第2スケール721とを備えている。
保持面20aに被加工物Wが保持されている状態で被加工物Wの上面Waに上面高さ測定手段71の第1接触子710を接触させることにより、被加工物Wの上面Waの高さを測定することができる。また、保持面高さ測定手段72の第2接触子720を枠体21の上面21aに接触させることにより、枠体21の上面21aに面一な保持面20aの高さを測定することができる。
算出部73においては、測定された被加工物Wの上面Waの高さから保持面20aの高さが差し引かれて、被加工物Wの厚みが測定されることとなる。
The thickness measuring means 7 is arranged on the −X direction side of the moving path of the chuck table 2 on the base 10. The thickness measuring means 7 includes a top surface height measuring means 71, a holding surface height measuring means 72, and a calculation unit 73.
The upper surface height measuring means 71 includes a first contactor 710 that comes into contact with the upper surface Wa of the workpiece W, and a first scale 711 that recognizes the height position of the first contactor 710. The holding surface height measuring means 72 includes a second contact 720 that contacts the upper surface 21a of the frame body 21 and a second scale 721 that recognizes the height position of the second contact 720.
The height of the upper surface Wa of the workpiece W is increased by bringing the first contact 710 of the upper surface height measuring means 71 into contact with the upper surface Wa of the workpiece W while the workpiece W is held on the holding surface 20a. Can be measured. Further, by bringing the second contact 720 of the holding surface height measuring means 72 into contact with the upper surface 21a of the frame body 21, the height of the holding surface 20a flush with the upper surface 21a of the frame body 21 can be measured. ..
In the calculation unit 73, the height of the holding surface 20a is subtracted from the measured height of the upper surface Wa of the workpiece W, and the thickness of the workpiece W is measured.

研削装置1は、厚み差算出手段8を備えている。厚み差算出手段8は、被加工物Wの一端側の厚みと他端側の厚みとの差Dを算出することができる。 The grinding device 1 includes a thickness difference calculating means 8. The thickness difference calculating means 8 can calculate the difference D between the thickness on one end side and the thickness on the other end side of the workpiece W.

研削装置1は、研削装置1に備える各種の機構の動作を制御する制御手段9を備えている。制御手段9は、厚み測定手段7が測定した被加工物Wの厚みが小さい側を研削砥石340の下面340aから遠ざける下方向に厚み差算出手段8により算出された厚み差分移動させる傾き調整機構6を制御して保持面20aを傾ける機能を有している。 The grinding device 1 includes a control means 9 for controlling the operation of various mechanisms provided in the grinding device 1. The control means 9 is a tilt adjusting mechanism 6 that moves the side where the thickness of the workpiece W measured by the thickness measuring means 7 is small away from the lower surface 340a of the grinding wheel 340 in the downward direction calculated by the thickness difference calculating means 8. Has a function of tilting the holding surface 20a by controlling the above.

2 研削方法
(1)第1実施形態
(試し研削工程)
上記の研削装置1を用いた被加工物Wの研削方法について説明する。まず、図2(a)に示すように、被加工物Wをチャックテーブル2の保持面20aに載置して図示しない吸引源等を作動させて、保持面20aに吸引力を伝達する。これにより、保持面20aに被加工物Wを吸引保持する。
2 Grinding method (1) First embodiment (trial grinding process)
A method of grinding the workpiece W using the above-mentioned grinding device 1 will be described. First, as shown in FIG. 2A, the workpiece W is placed on the holding surface 20a of the chuck table 2 and a suction source or the like (not shown) is operated to transmit the suction force to the holding surface 20a. As a result, the workpiece W is sucked and held on the holding surface 20a.

次に、回転軸35を軸にして研削手段3のスピンドル30を回転させる。これにより、回転軸35を軸にして研削砥石340が回転する。
研削砥石340が回転軸35を軸にして回転している状態で、垂直移動手段4を用いて研削手段3を−Z方向に下降させて、保持面20aに保持されている被加工物Wの上面Waの高さ位置よりも所定の距離下方に、研削砥石340の下面340aを位置付ける。
そして、水平移動手段5を用いてチャックテーブル2を−Y方向に移動させる。
Next, the spindle 30 of the grinding means 3 is rotated around the rotating shaft 35. As a result, the grinding wheel 340 rotates around the rotating shaft 35.
In a state where the grinding wheel 340 is rotating about the rotating shaft 35, the grinding means 3 is lowered in the −Z direction by using the vertical moving means 4, and the workpiece W held on the holding surface 20a is The lower surface 340a of the grinding wheel 340 is positioned below the height position of the upper surface Wa by a predetermined distance.
Then, the chuck table 2 is moved in the −Y direction by using the horizontal moving means 5.

これにより、図2(b)に示すように、被加工物Wと研削砥石340とが接触する。このとき、研削砥石340は、その−Y方向側が+Y方向側よりも低い高さに位置付けられており、研削砥石340の−Y方向側が被加工物Wに接触する。
被加工物Wと研削砥石340とが接触している状態で、図2(c)に示すように、さらにチャックテーブル2を−Y方向に移動させる。これにより、被加工物Wの上面Wa側が研削砥石340によってクリープフィード研削される。
As a result, as shown in FIG. 2B, the workpiece W and the grinding wheel 340 come into contact with each other. At this time, the −Y direction side of the grinding wheel 340 is positioned at a lower height than the + Y direction side, and the −Y direction side of the grinding wheel 340 comes into contact with the workpiece W.
As shown in FIG. 2C, the chuck table 2 is further moved in the −Y direction in a state where the workpiece W and the grinding wheel 340 are in contact with each other. As a result, the upper surface Wa side of the workpiece W is creep-fed grounded by the grinding wheel 340.

被加工物Wの研削によって研削砥石340が消耗していくため、図2(c)に示すように、研削後の被加工物Wの厚みは均一にならず、被加工物Wの−Y方向側の厚みが+Y方向側の厚みよりも小さくなっている。 Since the grinding wheel 340 is consumed by grinding the work piece W, the thickness of the work piece W after grinding is not uniform as shown in FIG. 2C, and the work piece W is in the −Y direction. The thickness on the side is smaller than the thickness on the + Y direction side.

(厚み算出工程)
次に、垂直移動手段4を用いて研削手段3を+Z方向に移動させて、研削砥石340を被加工物Wから離間させる。
そして、図3(a)に示すように、保持面高さ測定手段72の第2接触子720をチャックテーブル2の枠体21の他端212に接触させて第2スケール721の値を読み取り、枠体21の他端212の高さを測定する。また、チャックテーブル2を+Y方向に移動させ、図3(a)において二点鎖線で示すように第2接触子720を枠体21の一端211に接触させて第2スケール721の値を読み取り、枠体21の一端211の高さを測定する。
(Thickness calculation process)
Next, the grinding means 3 is moved in the + Z direction by using the vertical moving means 4, and the grinding wheel 340 is separated from the workpiece W.
Then, as shown in FIG. 3A, the second contact 720 of the holding surface height measuring means 72 is brought into contact with the other end 212 of the frame 21 of the chuck table 2 to read the value of the second scale 721. The height of the other end 212 of the frame 21 is measured. Further, the chuck table 2 is moved in the + Y direction, the second contactor 720 is brought into contact with one end 211 of the frame body 21 as shown by the alternate long and short dash line in FIG. 3A, and the value of the second scale 721 is read. The height of one end 211 of the frame 21 is measured.

また、図3(b)に示すように、第1接触子710を被加工物Wの上面Waの他端E2に接触させて第1スケール711の値を読み取り、被加工物Wの上面Waの他端E2の高さを測定する。そして、被加工物Wの上面Waの他端E2の高さから枠体21の他端212の高さを差し引いて、被加工物Wの他端側の厚みT2を測定する。 Further, as shown in FIG. 3B, the first contact 710 is brought into contact with the other end E2 of the upper surface Wa of the workpiece W to read the value of the first scale 711, and the upper surface Wa of the workpiece W is read. Measure the height of the other end E2. Then, the height T2 on the other end side of the work piece W is measured by subtracting the height of the other end 212 of the frame body 21 from the height of the other end E2 of the upper surface Wa of the work piece W.

さらに、図3(c)に示すように、水平移動手段5を用いてチャックテーブル2を+Y方向に移動させてから、上面高さ測定手段71の第1接触子710を被加工物Wの上面Waの一端E1に接触させて第1スケール711の値を読み取り、被加工物Wの一端E1の高さを測定する。そして、被加工物Wの上面Waの一端E1の高さから枠体21の一端211の高さを差し引いて、被加工物Wの一端側の厚みT1を測定する。 Further, as shown in FIG. 3C, after the chuck table 2 is moved in the + Y direction by using the horizontal moving means 5, the first contact 710 of the upper surface height measuring means 71 is moved to the upper surface of the workpiece W. One end of Wa is brought into contact with E1 to read the value of the first scale 711, and the height of one end E1 of the workpiece W is measured. Then, the height T1 on one end side of the work piece W is measured by subtracting the height of one end 211 of the frame body 21 from the height of one end E1 of the upper surface Wa of the work piece W.

なお、例えば上面高さ測定手段71を用いて被加工物Wの上面Waの高さを測定しながら、保持面高さ測定手段72を用いて枠体21の上面21aの高さを測定してもよい。 For example, while measuring the height of the upper surface Wa of the workpiece W using the upper surface height measuring means 71, the height of the upper surface 21a of the frame body 21 is measured using the holding surface height measuring means 72. May be good.

(厚み差算出工程)
上記のように厚み測定手段7により測定された被加工物Wの一端側の厚みT1、及び被加工物Wの他端側の厚みT2の値は、例えば電気信号として、図3(c)に示す厚み差算出手段8に送られる。そして、厚み差算出手段8において、被加工物Wの一端側の厚みT1と、被加工物Wの他端側の厚みT2とが差し引かれて、被加工物Wの一端側の厚みT1と他端側の厚みT2との厚み差Dが算出される。
(Thickness difference calculation process)
The values of the thickness T1 on one end side of the workpiece W and the thickness T2 on the other end side of the workpiece W measured by the thickness measuring means 7 as described above are shown in FIG. It is sent to the thickness difference calculating means 8 shown. Then, in the thickness difference calculating means 8, the thickness T1 on one end side of the workpiece W and the thickness T2 on the other end side of the workpiece W are subtracted, and the thickness T1 on one end side of the workpiece W and others are subtracted. The thickness difference D from the thickness T2 on the end side is calculated.

(保持面傾け工程)
次に、試し研削された被加工物Wの厚みが小さい一端E1側を、厚み差算出手段8によって算出された厚み差Dの分、研削砥石340の下面340aから遠ざける下方向(−Z方向)に移動させて保持面20aを傾ける。
具体的には、図4に示す制御手段9によって傾き調整機構6を制御して昇降軸61を、厚み差Dの分−Z方向に下げる。チャックテーブル2の枠体21の一端211が厚み差Dの分−Z方向に下がると、チャックテーブル2の保持面20aの−Y方向側が、支持ローラ60を軸にして下方へと傾く。そして、チャックテーブル2に保持されている被加工物Wの上面Waの一端E1が厚み差Dの分−Z方向に下がる。
(Holding surface tilting process)
Next, the one end E1 side where the thickness of the work piece W that has been trial-ground is small is moved downward (-Z direction) by the amount of the thickness difference D calculated by the thickness difference calculating means 8 from the lower surface 340a of the grinding wheel 340. And tilt the holding surface 20a.
Specifically, the tilt adjusting mechanism 6 is controlled by the control means 9 shown in FIG. 4, and the elevating shaft 61 is lowered by the amount of the thickness difference D in the −Z direction. When one end 211 of the frame body 21 of the chuck table 2 is lowered in the −Z direction by the amount of the thickness difference D, the −Y direction side of the holding surface 20a of the chuck table 2 is tilted downward with the support roller 60 as the axis. Then, one end E1 of the upper surface Wa of the workpiece W held by the chuck table 2 is lowered by the amount of the thickness difference D in the −Z direction.

(研削工程)
上記のように保持面20aを傾けた後、被加工物Wの研削を行う。まず、図4に示すように、新たな被加工物Wを保持面20aに保持してから、垂直移動手段4を用いて研削砥石340を−Z方向に下降させて、被加工物Wの一端E1側の上面Waより所定距離下方に研削砥石340の下面340aを位置付ける。次いで、水平移動手段5を用いて、図5(a)に示すようにチャックテーブル2を−Y方向に移動させることにより、研削砥石340が被加工物Wに接触して被加工物Wのクリープフィード研削が開始される。そして、図5(b)に示すように、被加工物Wが研削砥石340よりも−Y方向側に移動すると、被加工物Wの上面Wa側がクリープフィード研削される。クリープフィード研削による研削砥石340の磨耗に応じてチャックテーブル2の保持面20aがあらかじめ傾けられているため、研削によって形成された被研削面Wbは、研削前の上面Waと平行な面となり、被加工物Wの厚みが均一となる。研削前に保持面20aを傾けておくことにより、研削中に研削砥石340のZ軸方向の高さ位置を変えるという難しい制御をする必要がなくなる。
(Grinding process)
After tilting the holding surface 20a as described above, the workpiece W is ground. First, as shown in FIG. 4, a new workpiece W is held on the holding surface 20a, and then the grinding wheel 340 is lowered in the −Z direction using the vertical moving means 4, and one end of the workpiece W is The lower surface 340a of the grinding wheel 340 is positioned below the upper surface Wa on the E1 side by a predetermined distance. Next, by using the horizontal moving means 5 to move the chuck table 2 in the −Y direction as shown in FIG. 5A, the grinding wheel 340 comes into contact with the workpiece W and creeps the workpiece W. Feed grinding is started. Then, as shown in FIG. 5B, when the workpiece W moves in the −Y direction side with respect to the grinding wheel 340, the upper surface Wa side of the workpiece W is creep-fed ground. Since the holding surface 20a of the chuck table 2 is tilted in advance according to the wear of the grinding wheel 340 by creep feed grinding, the surface to be ground Wb formed by grinding becomes a surface parallel to the upper surface Wa before grinding and is covered. The thickness of the work piece W becomes uniform. By tilting the holding surface 20a before grinding, it is not necessary to perform difficult control of changing the height position of the grinding wheel 340 in the Z-axis direction during grinding.

なお、研削工程では、試し研削時よりも研削砥石340にかかる水平方向の負荷が大きくなるため、研削砥石340のより大きな磨耗を加味して、厚み差Dよりも僅かに多く、保持面20aを下側(−Z方向)に移動させてもよい。 In the grinding process, the load on the grinding wheel 340 in the horizontal direction is larger than that in the trial grinding. Therefore, in consideration of the larger wear of the grinding wheel 340, the holding surface 20a is slightly larger than the thickness difference D. It may be moved downward (-Z direction).

(2)第2実施形態
第1実施形態では、被加工物1枚についてクリープフィード研削を1回のみ行う場合について説明したが、被加工物1枚についてクリープフィード研削を複数回行う場合もある。その場合は、2回目以降のクリープフィード研削においても研削砥石340が磨耗するため、試し研削工程においても、当該複数回の研削を行う。例えば、クリープフィード研削を2回行う場合は、以下のような手法をとる。
(2) Second Embodiment In the first embodiment, the case where the creep feed grinding is performed only once for one workpiece is described, but the creep feed grinding may be performed a plurality of times for one workpiece. In that case, since the grinding wheel 340 is worn even in the second and subsequent creep feed grindings, the plurality of times of grinding is performed also in the trial grinding process. For example, when creep feed grinding is performed twice, the following method is used.

図6(a)に示すように、図2と同様に、保持面20aがY軸方向に対して水平な状態で、研削砥石340を被加工物Wの上面Wa側に接触させ、チャックテーブル2を−Y方向に移動させることにより、1回目の試し研削を行う。研削後の被加工物Wの厚みは均一にならず、被加工物Wの−Y方向側の厚みが+Y方向側の厚みよりも小さくなっている(1回目の試し研削工程)。 As shown in FIG. 6A, the grinding wheel 340 is brought into contact with the upper surface Wa side of the workpiece W in a state where the holding surface 20a is horizontal with respect to the Y-axis direction, as in FIG. 2, and the chuck table 2 Is moved in the −Y direction to perform the first trial grinding. The thickness of the workpiece W after grinding is not uniform, and the thickness of the workpiece W on the −Y direction side is smaller than the thickness on the + Y direction side (first trial grinding step).

次に、第1実施形態と同様に厚み算出工程及び厚み差算出工程を実施し、被加工物Wの一端側の厚みと他端側の厚みとの厚み差D1を算出する。そして、保持面傾け工程を実施し、図6(b)に示すように、厚みが小さい一端E1側を厚み差D1だけ研削砥石340の下面340aに近づける+Z方向に移動させて保持面20aを傾ける。これにより、試し研削後の被加工物Wの被研削面Wbは、Y軸方向に対して水平な状態となる。 Next, the thickness calculation step and the thickness difference calculation step are carried out in the same manner as in the first embodiment, and the thickness difference D1 between the thickness on one end side and the thickness on the other end side of the workpiece W is calculated. Then, the holding surface tilting step is performed, and as shown in FIG. 6B, the holding surface 20a is tilted by moving one end E1 side having a small thickness closer to the lower surface 340a of the grinding wheel 340 by the thickness difference D1 in the + Z direction. .. As a result, the surface Wb to be ground of the workpiece W after trial grinding becomes horizontal with respect to the Y-axis direction.

このようにして被研削面WbをY軸方向に対して水平にした状態で、2回目の試し研削工程を実施する。そして、1回目の試し研削工程後と同様に、上記厚み算出工程及び厚み差算出工程を実施し、2回目の試し研削工程後の被加工物Wの一端側の厚みと他端側の厚みとの厚み差D2(図示せず)を算出する。 In this way, the second trial grinding step is performed with the surface Wb to be ground horizontal with respect to the Y-axis direction. Then, the thickness calculation step and the thickness difference calculation step are carried out in the same manner as after the first trial grinding step, and the thickness on one end side and the thickness on the other end side of the workpiece W after the second trial grinding step are obtained. The thickness difference D2 (not shown) is calculated.

こうして厚み差D1及びD2が算出されると、研削工程においてクリープフィード研削を2回行う。1回目のクリープフィード研削では、保持面20aが水平な状態から一端E1側を厚み差D1だけ研削砥石340の下面340aから遠ざける−Z方向に移動させて保持面20aを傾け、その状態でクリープフィード研削を行う。次に、2回目のクリープフィード研削では、一端E1側をさらに厚み差D2だけ研削砥石340の下面340aから遠ざける−Z方向に移動させて保持面20aを傾け、その状態でクリープフィード研削を行う。 When the thickness differences D1 and D2 are calculated in this way, creep feed grinding is performed twice in the grinding process. In the first creep feed grinding, the holding surface 20a is tilted by moving one end E1 side away from the lower surface 340a of the grinding wheel 340 by the thickness difference D1 from the horizontal state, and the holding surface 20a is tilted in that state. Grind. Next, in the second creep feed grinding, the holding surface 20a is tilted by moving one end E1 side further away from the lower surface 340a of the grinding wheel 340 by the thickness difference D2 in the −Z direction, and creep feed grinding is performed in that state.

このようにして、複数回のクリープフィード研削を行う場合は、試し研削工程、厚み算出工程、厚み差算出工程及び保持面傾け工程も当該複数回実施することにより、当該複数回のクリープフィード研削後の被加工物の厚みを均一とすることができる。 In this way, when the creep feed grinding is performed a plurality of times, the trial grinding step, the thickness calculation step, the thickness difference calculation step, and the holding surface tilting step are also performed a plurality of times to perform the creep feed grinding a plurality of times. The thickness of the work piece can be made uniform.

なお、図7(a)に示すように、可動板53に対してチャックテーブル2が回転軸25を軸として回転可能な構成においては、以下のような手法をとることもできる。 As shown in FIG. 7A, in a configuration in which the chuck table 2 can rotate about the rotating shaft 25 with respect to the movable plate 53, the following method can be adopted.

すなわち、まず、図6(a)と同様に、研削砥石340を被加工物Wの上面Wa側に接触させた状態で、チャックテーブル2を−Y方向に移動させることにより、1回目の試し研削を行う。研削後の被加工物Wの厚みは均一にならず、被加工物Wの−Y方向側の厚みが+Y方向側の厚みよりも小さくなっている(1回目の試し研削工程)。そして、上記厚み算出工程及び厚み差算出工程を実施し、被加工物Wの一端側の厚みと他端側の厚みとの厚み差D1を算出する。 That is, first, as in FIG. 6A, the chuck table 2 is moved in the −Y direction while the grinding wheel 340 is in contact with the upper surface Wa side of the workpiece W to perform the first trial grinding. I do. The thickness of the workpiece W after grinding is not uniform, and the thickness of the workpiece W on the −Y direction side is smaller than the thickness on the + Y direction side (first trial grinding step). Then, the thickness calculation step and the thickness difference calculation step are carried out to calculate the thickness difference D1 between the thickness on one end side and the thickness on the other end side of the workpiece W.

次に、回転軸25を軸としてチャックテーブル2を180度回転させる。そうすると、被加工物WのY軸方向の向きが反転し、厚みが厚い方が−Y方向側、薄い方が+Y方向側となる。そして、厚み差D1だけ研削砥石340の下面340aから遠ざける−Z方向に移動させて保持面20aを傾けることにより、図7(b)に示すように、被研削面WbがY軸方向に対して水平となる。 Next, the chuck table 2 is rotated 180 degrees around the rotation shaft 25. Then, the direction of the workpiece W in the Y-axis direction is reversed, and the thicker one is on the −Y direction side and the thinner one is on the + Y direction side. Then, by moving the grinding wheel 340 away from the lower surface 340a by the thickness difference D1 in the −Z direction and tilting the holding surface 20a, the surface Wb to be ground becomes the Y-axis direction as shown in FIG. 7B. It becomes horizontal.

こうして被加工物WのY軸方向の向きを反転させ、被研削面WbをY軸方向に対して水平とした後、2回目の試し研削工程を行う。この工程では、厚みが大きい方から小さい方に向けて研削を行うため、この工程終了後の被加工物は、厚さが均一に近い状態となる。そして、1回目の試し研削工程後と同様に、上記厚み算出工程及び厚み差算出工程を実施し、2回目の試し研削工程後の被加工物Wの一端側の厚みと他端側の厚みとの厚み差D2(図示せず)を算出する。 In this way, the direction of the workpiece W in the Y-axis direction is reversed, the surface Wb to be ground is made horizontal with respect to the Y-axis direction, and then the second trial grinding step is performed. In this step, grinding is performed from the thicker side to the smaller side, so that the work piece after the completion of this step is in a state where the thickness is close to uniform. Then, the thickness calculation step and the thickness difference calculation step are carried out in the same manner as after the first trial grinding step, and the thickness on one end side and the thickness on the other end side of the workpiece W after the second trial grinding step are obtained. The thickness difference D2 (not shown) is calculated.

こうして厚み差D1及びD2が算出されると、研削工程においてクリープフィード研削を2回行う。1回目のクリープフィード研削では、保持面20aが水平な状態から一端E1側を厚み差D1だけ研削砥石340の下面340aから遠ざける−Z方向に移動させて保持面20aを傾け、その状態でクリープフィード研削を行う。次に、2回目のクリープフィード研削では、回転軸25を軸としてチャックテーブル2を180度回転させた後、一端E1側をさらに厚み差D2だけ研削砥石340の下面340aから遠ざける−Z方向に移動させて保持面20aを傾け、その状態でクリープフィード研削を行う。 When the thickness differences D1 and D2 are calculated in this way, creep feed grinding is performed twice in the grinding process. In the first creep feed grinding, the holding surface 20a is tilted by moving one end E1 side away from the lower surface 340a of the grinding wheel 340 by the thickness difference D1 from the horizontal state, and the holding surface 20a is tilted in that state. Grind. Next, in the second creep feed grinding, after rotating the chuck table 2 180 degrees around the rotation shaft 25, one end E1 side is further moved away from the lower surface 340a of the grinding wheel 340 by the thickness difference D2 in the −Z direction. The holding surface 20a is tilted, and creep feed grinding is performed in that state.

このように、厚み差算出工程と保持面傾け工程との間でチャックテーブル2を180度回転させてもよい。このような手法によっても、該複数回のクリープフィード研削後の被加工物の厚みを均一とすることができる。 In this way, the chuck table 2 may be rotated 180 degrees between the thickness difference calculation step and the holding surface tilting step. Even by such a method, the thickness of the workpiece after the plurality of creep feed grinding can be made uniform.

また、クリープフィード研削を1回のみ行う場合においても、試し研削工程を複数回実施してもよい。この場合も、第2実施形態と同様に、1回の試し研削工程終了後に被研削面をY軸方向に対して水平とし、さらにその状態で次の試し研削工程を実施することで、試し研削用の被加工物を何度も利用することができる。また、試し研削前の被加工物の上面と研削砥石の下面とのZ軸方向の高さ位置の差、すなわち試し研削における被加工物の除去量を回数ごとに変化させることで、各除去量とそれに対応する被加工物の一端と他端との厚み差との関係を把握することが可能となる。 Further, even when the creep feed grinding is performed only once, the trial grinding process may be performed a plurality of times. In this case as well, as in the second embodiment, after the completion of one trial grinding process, the surface to be ground is made horizontal with respect to the Y-axis direction, and the next trial grinding process is performed in that state to perform trial grinding. The work piece can be used many times. Further, by changing the difference in height position in the Z-axis direction between the upper surface of the workpiece before trial grinding and the lower surface of the grinding wheel, that is, the removal amount of the workpiece in trial grinding for each number of times, each removal amount And the corresponding thickness difference between one end and the other end of the work piece can be grasped.

1:研削装置 10:ベース 11:コラム 12:内部ベース
2:チャックテーブル 20:吸引部 20a:保持面
21:枠体 21a:枠体の上面 211:枠体の一端 212:枠体の一端
24:回転手段 25:回転軸 28:カバー 29:蛇腹カバー
3:研削手段 30:スピンドル 31:ハウジング 32:スピンドルモータ
33:マウント 34:研削ホイール 340:研削砥石 340a:研削砥石の下面
341:ホイール基台 35:回転軸
4:垂直移動手段 40:ボールネジ 41:ガイドレール 42:Z軸モータ
43:昇降板 44:ホルダ 45:回転軸
5:水平移動手段 50:ボールネジ 51:ガイドレール 52:Y軸モータ
53:可動板 55:回転軸
6:傾き調整機構 60:支持ローラ 61:昇降軸 62:支持板
7:厚み測定手段
71:上面高さ測定手段 710:第1接触子 711:第1スケール
72:保持面高さ測定手段 720:第2接触子 721:第2スケール
73:算出部
8:厚み差算出手段 9:制御手段
W:被加工物 Wa:被加工物の上面 Wb:研削によって形成された被研削面
E1:被加工物の一端 E2:被加工物の他端
T1:一端側の厚み T2:他端側の厚み D1、D2:厚みの差
1: Grinding device 10: Base 11: Column 12: Internal base 2: Chuck table 20: Suction part 20a: Holding surface 21: Frame body 21a: Top surface of frame body 211: One end of frame body 212: One end of frame body 24: Rotating means 25: Rotating shaft 28: Cover 29: Bellows cover 3: Grinding means 30: Spindle 31: Housing 32: Spindle motor 33: Mount 34: Grinding wheel 340: Grinding grind 340a: Bottom surface of grinding grind 341: Wheel base 35 : Rotating shaft 4: Vertical moving means 40: Ball screw 41: Guide rail 42: Z-axis motor 43: Elevating plate 44: Holder 45: Rotating shaft 5: Horizontal moving means 50: Ball screw 51: Guide rail 52: Y-axis motor 53: Movable plate 55: Rotating shaft 6: Tilt adjusting mechanism 60: Support roller 61: Elevating shaft 62: Support plate 7: Thickness measuring means 71: Top surface height measuring means 710: First contact 711: First scale 72: Holding surface Height measuring means 720: Second contact 721: Second scale 73: Calculation unit 8: Thickness difference calculating means 9: Control means W: Work piece Wa: Top surface of work piece Wb: Grinding formed by grinding Surface E1: One end of the work piece E2: The other end of the work piece T1: Thickness on one end side T2: Thickness on the other end side D1, D2: Difference in thickness

Claims (3)

保持面に保持された被加工物と回転する研削砥石とを該保持面に平行なY軸方向に相対的に移動させて、被加工物の一端側から他端側に向かって被加工物の上面を該研削砥石を用いて研削するクリープフィード研削方法であって、
該保持面に保持された被加工物の上面より所定の距離下方に該研削砥石の下面を位置付け、被加工物と該研削砥石とを相対的に該Y軸方向に移動させ被加工物の上面を研削する試し研削工程と、
該試し研削工程において研削された該保持面に保持された被加工物を該Y軸方向に移動させ、該Y軸方向における少なくとも一端及び他端の被加工物の厚みを厚み測定手段を用いて測定する厚み測定工程と、
該厚み測定工程において測定した被加工物の一端側の厚みと、被加工物の他端側の厚みとの厚み差を算出する厚み差算出工程と、
該厚み測定工程において測定した被加工物の厚みが小さい一端側を該研削砥石の下面から遠ざける下方向に該厚み差分移動させて該保持面を傾ける保持面傾け工程と、
該保持面傾け工程において傾けられた該保持面に新たに保持された被加工物の一端側の上面より所定距離下方に該研削砥石の下面を位置付け、被加工物と該研削砥石とを相対的に該Y軸方向に移動させ被加工物の上面を研削する研削工程と、
からなるクリープフィード研削方法。
The workpiece held on the holding surface and the rotating grinding wheel are relatively moved in the Y-axis direction parallel to the holding surface, and the workpiece is moved from one end side to the other end side of the workpiece. A creep feed grinding method in which the upper surface is ground using the grinding wheel.
The lower surface of the grinding wheel is positioned below the upper surface of the workpiece held on the holding surface by a predetermined distance, and the workpiece and the grinding wheel are relatively moved in the Y-axis direction to move the upper surface of the workpiece relatively. Trial grinding process and
The workpiece held on the holding surface ground in the trial grinding step is moved in the Y-axis direction, and the thickness of the workpiece at least one end and the other end in the Y-axis direction is measured by using a thickness measuring means. The thickness measurement process to be measured and
A thickness difference calculation step for calculating the thickness difference between the thickness on one end side of the work piece and the thickness on the other end side of the work piece measured in the thickness measurement step.
A holding surface tilting step of tilting the holding surface by moving the one end side having a small thickness of the workpiece measured in the thickness measuring step downward by a difference in thickness away from the lower surface of the grinding wheel.
The lower surface of the grinding wheel is positioned below the upper surface of one end side of the workpiece newly held by the holding surface tilted in the holding surface tilting step by a predetermined distance, and the workpiece and the grinding wheel are relative to each other. A grinding process that grinds the upper surface of the work piece by moving it in the Y-axis direction.
Creep feed grinding method consisting of.
該試し研削工程は、該保持面に保持された被加工物に対して研削を複数回実施する請求項1記載のクリープフィード研削方法。 The creep feed grinding method according to claim 1, wherein the trial grinding step performs grinding on the workpiece held on the holding surface a plurality of times. 保持面に被加工物を保持するチャックテーブルと、研削砥石を基台に環状に配置させた研削ホイールの中心を軸に該研削ホイールを回転させ被加工物を研削する研削手段と、該チャックテーブルと該研削手段とを該保持面に平行なY軸方向に相対的に移動させる水平移動手段と、該研削手段を該保持面に垂直なZ軸方向に移動させる垂直移動手段と、を備え、被加工物の一端側から他端側に向かって被加工物の上面を該研削砥石を用いてクリープフィード研削する研削装置であって、
該保持面に保持された被加工物の厚みを測定する厚み測定手段と、
該厚み測定手段が測定した該被加工物の該一端側の厚みと該他端側の厚みとの厚み差を算出する厚み差算出手段と、
該Y軸方向における該保持面の傾きを調整する傾き調整機構と、
該一端側又は該他端側のうち該厚み測定手段が測定した該被加工物の厚みが小さい側を該研削砥石の下面から遠ざける下方向に該厚み差分移動させるよう、該傾き調整機構を制御し該保持面を傾ける制御手段と、を備える研削装置。
A chuck table that holds the workpiece on the holding surface, a grinding means that rotates the grinding wheel around the center of the grinding wheel that is annularly arranged on the base of the grinding wheel to grind the workpiece, and the chuck table. A horizontal moving means for moving the grinding means and the grinding means relatively in the Y-axis direction parallel to the holding surface, and a vertical moving means for moving the grinding means in the Z-axis direction perpendicular to the holding surface. A grinding device that creep-feed grinds the upper surface of a work piece from one end side to the other end side of the work piece using the grinding wheel.
A thickness measuring means for measuring the thickness of the workpiece held on the holding surface, and
A thickness difference calculating means for calculating the thickness difference between the thickness on one end side and the thickness on the other end side of the workpiece measured by the thickness measuring means, and
An inclination adjusting mechanism for adjusting the inclination of the holding surface in the Y-axis direction,
The inclination adjusting mechanism is controlled so that the one end side or the other end side, which is measured by the thickness measuring means and has a small thickness, is moved downward by the thickness difference away from the lower surface of the grinding wheel. A grinding device including a control means for tilting the holding surface.
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