JP2019136898A - インモールド加飾成形品の製造方法 - Google Patents
インモールド加飾成形品の製造方法 Download PDFInfo
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- JP2019136898A JP2019136898A JP2018020586A JP2018020586A JP2019136898A JP 2019136898 A JP2019136898 A JP 2019136898A JP 2018020586 A JP2018020586 A JP 2018020586A JP 2018020586 A JP2018020586 A JP 2018020586A JP 2019136898 A JP2019136898 A JP 2019136898A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14688—Coating articles provided with a decoration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
- B29C45/14016—Intermittently feeding endless articles, e.g. transfer films, to the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14827—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles using a transfer foil detachable from the insert
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1642—Making multilayered or multicoloured articles having a "sandwich" structure
- B29C45/1643—Making multilayered or multicoloured articles having a "sandwich" structure from at least three different materials or with at least four layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/80—Measuring, controlling or regulating of relative position of mould parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/10—Applying flat materials, e.g. leaflets, pieces of fabrics
- B44C1/105—Applying flat materials, e.g. leaflets, pieces of fabrics comprising an adhesive layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/10—Applying flat materials, e.g. leaflets, pieces of fabrics
- B44C1/14—Metallic leaves or foils, e.g. gold leaf
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
- B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
- B44C1/17—Dry transfer
- B44C1/1712—Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14688—Coating articles provided with a decoration
- B29C2045/14704—Coating articles provided with a decoration ink decorations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2793/00—Shaping techniques involving a cutting or machining operation
- B29C2793/0027—Cutting off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2793/00—Shaping techniques involving a cutting or machining operation
- B29C2793/009—Shaping techniques involving a cutting or machining operation after shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76568—Position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76655—Location of control
- B29C2945/76732—Mould
- B29C2945/76745—Mould non-cavity forming parts
- B29C2945/76749—Mould non-cavity forming parts movable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2905/00—Use of metals, their alloys or their compounds, as mould material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
Description
なお、上記の実施の形態では、インモールド原反21は基材フィルム11に離型層12,表面保護層13,プライマー層14を形成して構成したが、表面保護層13を有しないインモールド原反21においても同様に実施できる。
12 離型層
13 表面保護層
14 プライマー層
15 加飾層
16 接着剤層
17 転写層
18 射出成形樹脂
20 インモールド転写箔
21 インモールド原反
30 液晶ディスプレイ
31 表示画面
40 成形品
41 射出口
50 意匠パネル
51 窓部
52 加飾部
53 切削部
60 乾燥炉
61 グラビア版
62 インキパン
63 スクリーン印刷版
101 可動型
102 固定型
104 クランプ枠体
151 クリア層
152 表面黒枠層
153 クリア窓層
154 隠蔽層
155 接着剤層
160 認識マーク
161a,161b 認識ライン
Claims (5)
- 基材フィルムに離型層,プライマー層を形成したインモールド原反の1層目に、透明性を有し前記基材フィルムよりも伸び性が低いクリア層を形成し、前記インモールド原反の2層目以降に加飾絵柄を印刷したインモールド転写箔を、金型に供給し、
前記金型を型締めして成形樹脂を射出し冷却し、
冷却して前記金型内で硬化した前記成形樹脂を、前記金型を型開きして前記インモールド転写箔の前記クリア層と前記加飾絵柄を有する転写層が表面に一体化された成形品を取り出すとともに、
前記成形品が、目的とする製品の外周に前記製品に不要な切削部を前記成形樹脂によって前記金型内で一体に成形し、
かつ、前記インモールド転写箔における前記クリア層の印刷領域の境界を、前記製品の外周よりも大きく、前記切削部に配置にする、インモールド加飾成形品の製造方法。 - 基材フィルムに離型層,プライマー層を形成したインモールド原反の1層目に、硬化型インキを使用してクリア層を形成し、
前記インモールド原反の2層目以降に、枠絵柄を形成し、無印刷の領域を備え、意匠表現に必要なすべての印刷層からなる加飾層を成形品サイズよりも小さい領域に印刷したインモールド転写箔を構成し、
金型と前記インモールド転写箔を使用して、
前記加飾層の印刷領域よりも大きくなるように成形品外周部には製品サイズよりも大きく切削により製品形状となるような切削部を備え、
前記加飾層の印刷領域の境界が切削部に位置するように配置し製造する、
インモールド加飾成形品の製造方法。 - 前記インモールド転写箔を、スクリーン印刷工法で形成する、
請求項2記載のインモールド加飾成形品の製造方法。 - 前記金型と前記インモールド転写箔との位置合わせ制御のために前記インモールド転写箔に記録した認識マークや認識ラインを含む領域にも、前記クリア層を形成する、
請求項2記載のインモールド加飾成形品の製造方法。 - 前記金型と前記インモールド転写箔との位置合わせ制御のために前記インモールド転写箔に記録した認識マークや認識ラインを、前記インモールド原反の2層目以降に形成する、
請求項2記載のインモールド加飾成形品の製造方法。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018020586A JP6893329B2 (ja) | 2018-02-08 | 2018-02-08 | インモールド加飾成形品の製造方法 |
US16/255,185 US11007689B2 (en) | 2018-02-08 | 2019-01-23 | Method of manufacturing in-mold decorative molded article |
CN201910096110.5A CN110126180B (zh) | 2018-02-08 | 2019-01-30 | 模内加饰成型品的制造方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2018020586A JP6893329B2 (ja) | 2018-02-08 | 2018-02-08 | インモールド加飾成形品の製造方法 |
Publications (2)
Publication Number | Publication Date |
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JP2019136898A true JP2019136898A (ja) | 2019-08-22 |
JP6893329B2 JP6893329B2 (ja) | 2021-06-23 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2018020586A Active JP6893329B2 (ja) | 2018-02-08 | 2018-02-08 | インモールド加飾成形品の製造方法 |
Country Status (3)
Country | Link |
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US (1) | US11007689B2 (ja) |
JP (1) | JP6893329B2 (ja) |
CN (1) | CN110126180B (ja) |
Cited By (11)
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JP7437726B2 (ja) | 2019-10-11 | 2024-02-26 | 株式会社大一商会 | 遊技機 |
JP7437727B2 (ja) | 2019-10-11 | 2024-02-26 | 株式会社大一商会 | 遊技機 |
JP7437729B2 (ja) | 2019-10-11 | 2024-02-26 | 株式会社大一商会 | 遊技機 |
JP7437730B2 (ja) | 2019-10-11 | 2024-02-26 | 株式会社大一商会 | 遊技機 |
JP7437728B2 (ja) | 2019-10-11 | 2024-02-26 | 株式会社大一商会 | 遊技機 |
JP7496076B2 (ja) | 2019-10-11 | 2024-06-06 | 株式会社大一商会 | 遊技機 |
JP7496074B2 (ja) | 2019-10-11 | 2024-06-06 | 株式会社大一商会 | 遊技機 |
JP7496073B2 (ja) | 2019-10-11 | 2024-06-06 | 株式会社大一商会 | 遊技機 |
JP7496075B2 (ja) | 2019-10-11 | 2024-06-06 | 株式会社大一商会 | 遊技機 |
JP7496077B2 (ja) | 2019-10-11 | 2024-06-06 | 株式会社大一商会 | 遊技機 |
JP7496078B2 (ja) | 2019-10-11 | 2024-06-06 | 株式会社大一商会 | 遊技機 |
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DE102019128994B3 (de) * | 2019-10-28 | 2020-12-10 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Dekorbauteil |
DE102020120754A1 (de) * | 2020-08-06 | 2022-02-10 | Leonhard Kurz Stiftung & Co. Kg | Transferfolie, Kunststoffspritzgussteil und Verfahren zu deren Herstellung |
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2019
- 2019-01-23 US US16/255,185 patent/US11007689B2/en active Active
- 2019-01-30 CN CN201910096110.5A patent/CN110126180B/zh active Active
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CN110126180A (zh) | 2019-08-16 |
JP6893329B2 (ja) | 2021-06-23 |
US11007689B2 (en) | 2021-05-18 |
CN110126180B (zh) | 2021-04-30 |
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