JP2017519885A - ポリウレタン複合材およびその製造方法 - Google Patents
ポリウレタン複合材およびその製造方法 Download PDFInfo
- Publication number
- JP2017519885A JP2017519885A JP2016575877A JP2016575877A JP2017519885A JP 2017519885 A JP2017519885 A JP 2017519885A JP 2016575877 A JP2016575877 A JP 2016575877A JP 2016575877 A JP2016575877 A JP 2016575877A JP 2017519885 A JP2017519885 A JP 2017519885A
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- JP
- Japan
- Prior art keywords
- automotive
- polyurethane
- isocyanate
- vehicle
- preformed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 238000000034 method Methods 0.000 claims abstract description 27
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- 238000010526 radical polymerization reaction Methods 0.000 claims abstract description 9
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract description 7
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- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 6
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- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 6
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- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 3
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- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
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- C08G18/7671—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
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Abstract
Description
I)予備成形されたポリウレタン成形体を調製する工程であって、前記予備成形されたポリウレタン成形体が、ポリウレタン組成物中に含まれたイソシアネート基およびイソシアネート反応性基が付加反応を受ける条件下でポリウレタン組成物から調製され、前記ポリウレタン組成物が、
A)1つ以上の有機ポリイソシアネートを含んでなるイソシアネート成分、
B)以下を含んでなる、イソシアネート反応性成分、
b1)官能性が1〜4、水酸基価の範囲が10〜400mgKOH/g、および100重量%のイソシアネート反応性成分に対して15〜85重量%、好ましくは30〜70重量%の量である、1つ以上の有機ポリオール、
b2)15〜85重量%の量である、式(I)を有する1つ以上の化合物
R1は、水素、メチルまたはエチルから選択され;
R2は、2〜6個の炭素原子を有するアルキレン基、2,2−ビス(4−フェニレン)プロパン、1,4−ビス(メチレン)ベンゼン、1,3−ビス(メチレン)ベンゼンおよび1,2−ビス(メチレン)ベンゼンから選択され;
nは、1〜6から選択される整数である]
C)強化材、および、
D)ラジカル反応開始剤、
を含んでなる、調製工程、および、
II)前記ポリウレタン複合材を製造するための、前記予備成形されたポリウレタン成形体を硬化する工程であって、前記予備成形されたポリウレタン成形体を、活性オレフィン結合のラジカル重合によって硬化する、硬化工程
を含む製造方法を提供する。
I)予備成形されたポリウレタン成形体を調製する工程であって、前記予備成形されたポリウレタン成形体が、ポリウレタン組成物中に含まれたイソシアネート基およびイソシアネート反応性基が付加反応を受ける条件下でポリウレタン組成物から調製され、前記ポリウレタン組成物が、
A)1つ以上の有機ポリイソシアネートを含んでなるイソシアネート成分、
B)以下を含んでなる、イソシアネート反応性成分、
b1)官能性が1〜4、水酸基価の範囲が10〜400mgKOH/g、および100重量%のイソシアネート反応性成分に対して15〜85重量%、好ましくは30〜70重量%の量である、1つ以上の有機ポリオール、
b2)15〜85重量%の量である、式(I)を有する1つ以上の化合物
R1は、水素、メチルまたはエチルから選択され;
R2は、2〜6個の炭素原子を有するアルキレン基、2,2−ビス(4−フェニレン)プロパン、1,4−ビス(メチレン)ベンゼン、1,3−ビス(メチレン)ベンゼンおよび1,2−ビス(メチレン)ベンゼンから選択され;
nは、1〜6から選択される整数である]
C)強化材、および、
D)ラジカル反応開始剤、
を含んでなる、調製工程、および、
II)前記ポリウレタン複合材を製造するための、前記予備成形されたポリウレタン成形体を硬化する工程であって、前記予備成形されたポリウレタン成形体を、活性オレフィン結合のラジカル重合によって硬化する、硬化工程
を含む製造方法を提供する。
R1は水素、メチルまたはエチルから選択され;
R2は2〜6個の炭素原子を有するアルキレン基から選択され;かつ、
nは1〜6から選択される整数である]。
Desmodur PF:NCO%:22.8%、25℃での粘性600mPa・s、Bayer Material Science Corporateより入手可能;
Desmodur 1511L:NCO%:30.5〜32.5%、粘性:25℃での160〜240mPa・s、Bayer Material Science Corporateより入手可能;
ポリエーテルポリオール1:スターターとしてプロピレングリコール、主重合成分として酸化プロピレンおよび酸化エチレンを用いて調製された、水酸基価28、官能性2、25℃での粘性880mP・s、分子量4000を有するポリオール;
ポリエーテルポリオール2:スターターとしてプロピレングリコール、主重合成分として酸化プロピレンを用いて調製された、水酸基価56、官能性2、25℃での粘性330mP・s、分子量2000を有するポリオール;
ポリエーテルポリオール3:スターターとしてプロピレングリコール、主重合成分として酸化プロピレンを用いて調製された、水酸基価112、官能性2、25℃での粘性150mP・s、分子量1000を有するポリオール;
ポリエーテルポリオール4:スターターとしてプロピレングリコール、主重合成分として酸化プロピレンを用いて調製された、水酸基価280、官能性2、25℃での粘性70mP・s、分子量400を有するポリオール;
ポリエーテルポリオール5:スターターとしてグリセリン、主重合成分として酸化プロピレンを用いて調製された、水酸基価470、官能性3、25℃での粘性475mP・s、分子量350を有するポリオール;
ポリエーテルポリオール6:スターターとしてグリセリン、主重合成分として酸化プロピレンを用いて調製された、水酸基価350、官能性3、25℃での粘性300mP・s、分子量480を有するポリオール;
ポリエーテルポリオール7:スターターとしてスクロースおよびプロピレングリコール、主重合成分として酸化プロピレンを用いて調製された、水酸基価380、官能性5.8、25℃での粘性11250mP・s、分子量850を有するポリオール;
ヒドロキシプロピルメタクリレート(HPMA):Shanghai Pharma Groupより入手可能;
ベンゾイルペルオキシド(BPO):Syrgis Co.より入手可能;
Tert−ブチルペルオキシ安息香酸(TBPB):Syrgis Co.より入手可能;
ジクミルペルオキシド:Syrgis Co.より入手可能;
ステアリン酸亜鉛: Sinopharm Chemical Reagent Co., Ltdより入手可能;
ER55M−4800:短ガラス繊維、Chongqing Polycomp International Corp.より入手可能;
AT−0026:タルク粉末、Jiangxi Aote Fine Powder Handling Co., Ltd.より入手可能。
表1に列挙された処方に従い、完全に混合および撹拌して均質な低粘性樹脂溶液を形成した。直ちに、上記樹脂溶液を、タルク粉末(ステアリン酸亜鉛)と樹脂/タルク粉末(ステアリン酸亜鉛)比=3/4で素早く混合して、比較的高い粘性を有するペーストを調製し、続いてすぐに前記ペーストを、ガラス繊維とペースト/ガラス繊維比=7/3で素早く混合した。全ての工程を、30分以内に完了した。
表2において列挙された処方に従い原料を混合し、特定の比で開始剤を添加し、続いて完全に混合および撹拌して均質な低粘性樹脂溶液を形成した。直ちに、上記樹脂溶液を、タルク粉末(ステアリン酸亜鉛)と樹脂/タルク粉末(ステアリン酸亜鉛)比=3/4で素早く混合して、比較的高い粘性を有するペーストを調製し、続いてすぐに前記ペーストを、ガラス繊維とペースト/ガラス繊維比=7/3で素早く混合して、シートを製造した。全ての工程を、30分以内に完了した。最後に、シートを40℃のオーブン内に入れ、12時間硬化した。シートを取り出し、SMCシートの製造を完了した。製造したシートは、25℃で3ヶ月よりも長く保存することができた。
Claims (9)
- ポリウレタン複合材の製造方法であって、
I)予備成形されたポリウレタン成形体を調製する工程であって、前記予備成形されたポリウレタン成形体が、ポリウレタン組成物中に含まれたイソシアネート基およびイソシアネート反応性基が付加反応を受ける条件下でポリウレタン組成物から調製され、前記ポリウレタン組成物が、
A)1つ以上の有機ポリイソシアネートを含んでなるイソシアネート成分、
B)以下を含んでなる、イソシアネート反応性成分、
b1)官能性が1〜4、水酸基価の範囲が10〜400mgKOH/g、および100重量%のイソシアネート反応性成分に対して15〜85重量%の量である、1つ以上の有機ポリオール、
b2)100重量%のイソシアネート反応性成分に対して15〜85重量%の量である、式(I)を有する1つ以上の化合物
R1は、水素、メチルまたはエチルから選択され;
R2は、2〜6個の炭素原子を有するアルキレン基、2,2−ビス(4−フェニレン)プロパン、1,4−ビス(メチレン)ベンゼン、1,3−ビス(メチレン)ベンゼンおよび1,2−ビス(メチレン)ベンゼンから選択され;
nは、1〜6から選択される整数である]
C)強化材、および、
C)ラジカル反応開始剤、
を含んでなる、調製工程、および、
II)前記ポリウレタン複合材を製造するための、前記予備成形されたポリウレタン成形体を硬化する工程であって、前記予備成形されたポリウレタン成形体を、活性オレフィン結合のラジカル重合によって硬化する、硬化工程
を含む、製造方法。 - 前記硬化工程が、80〜250℃の温度および0.1〜50MPaの圧力で行われる、請求項1に記載の方法。
- b2)に対するb1)の含有比が、30:70〜70:30の範囲である、請求項1に記載の方法。
- 前記ポリウレタン複合材が、VDA−277規格に基づいて決定された1000未満のTVOC値を有する、請求項1に記載の方法。
- 前記成分b2)が、メタクリル酸ヒドロキシエチル、メタクリル酸ヒドロキシプロピル、メタクリル酸ヒドロキシブチル、アクリル酸ヒドロキシエチル、アクリル酸ヒドロキシプロピル、アクリル酸ヒドロキシブチルおよびそれらの組合せからなる群から選択される、請求項1に記載の方法。
- 前記有機ポリオールが、350〜10000の分子量を有する、請求項1に記載の方法。
- 前記予備成形されたポリウレタン成形体が、硬化工程II)において使用される前に、シート状、ストリップ状、リボン状またはドウ(dough)状に調製される、請求項1に記載の方法。
- ポリウレタン複合材が、請求項1に記載の方法によって調製される、前記ポリウレタン複合材。
- 前記ポリウレタン複合材が、自動車用フェンダー、車両用ライトシェード、車両用ダッシュボード、カーポート用ハードトップ、自動車用ドア、自動車用骨格、自動車用車体シェル構造、自動車用ラジエターグリッド板、自動車用ヘッドライト反射板、車両用フロントエンドブラケット、自動車用フロア、自動車用シートフレーム、自動車用シュラウド、自動車用ラジエターマスクまたはブラケット、自動車用ガード、自動車用クロスビーム、自動車用スポイラー、自動車用バイザー、自動車の前方および後方バンパー、自動車用ボンネット、自動車用内装パネル、自動車トランクの後方リフトゲート、自動車用内装部品、エンジンバルブカバー、エンジン吸気マニホールド、燃料タンクボトムシェル、自動車用エアフィルターカバー、自動車用フロントガラス、自動車ギアチャンバーカバー、吸気マニホールドガード、自動車用ファンブレード、自動車用ファン、自動車用導風ループ、自動車ヒーターカバー、自動車水タンク用部品、自動車排水ハウジング、自動車用水力タービン、エンジンバッフル、自動車用ドアハンドル、水タンク、浴槽、一体型浴室、床張り、防水トレイ、トイレ、流し台(clean sink)、電気筐体、断熱材、プリント基板、電気ケーブル配電経路、公衆電話ボックス構造、高速道用路防眩パネルおよびバンパー垂直材、道の側面、ケーブルブラケット、ケーブル搬送ボックス、マルチメディアボックス、配電ボックス、ケーブル分岐ボックス、交通信号機制御ボックス、水道メーターボックス、測定機器のハウジングおよび内部部品、通信機器用筐体および内部部品、アンテナカバー、鉄道車両用サッシ、ならびに列車用トイレ組み立て品からなる群から選択される、請求項8に記載のポリウレタン複合材。
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JP2020128510A (ja) * | 2019-02-12 | 2020-08-27 | 日本ユピカ株式会社 | 繊維強化プラスチック中間基材用液状組成物、繊維強化プラスチック中間基材、及び前記繊維強化プラスチック中間基材の製造方法 |
CN113454139A (zh) * | 2019-02-12 | 2021-09-28 | 日本优必佳株式会社 | 纤维增强塑料中间基材用液体组合物、纤维增强塑料中间基材和上述纤维增强塑料中间基材的制造方法 |
JP2021113285A (ja) * | 2020-01-20 | 2021-08-05 | 日本ユピカ株式会社 | 繊維強化プラスチック中間基材用液状組成物、繊維強化プラスチック中間基材、及び前記繊維強化プラスチック中間基材の製造方法 |
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CN105199075A (zh) | 2015-12-30 |
WO2016001100A9 (en) | 2016-12-29 |
US20170130019A1 (en) | 2017-05-11 |
US9926419B2 (en) | 2018-03-27 |
EP3161032A1 (en) | 2017-05-03 |
WO2016001100A1 (en) | 2016-01-07 |
CN105199075B (zh) | 2019-06-25 |
JP6794266B2 (ja) | 2020-12-02 |
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