JP2017019044A - Bellows cover and cutting device using the same - Google Patents

Bellows cover and cutting device using the same Download PDF

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Publication number
JP2017019044A
JP2017019044A JP2015138396A JP2015138396A JP2017019044A JP 2017019044 A JP2017019044 A JP 2017019044A JP 2015138396 A JP2015138396 A JP 2015138396A JP 2015138396 A JP2015138396 A JP 2015138396A JP 2017019044 A JP2017019044 A JP 2017019044A
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Prior art keywords
cutting
bellows cover
cover
bellows
water
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JP2015138396A
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Japanese (ja)
Inventor
敏文 松山
Toshifumi Matsuyama
敏文 松山
和也 江角
Kazuya Esumi
和也 江角
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Disco Corp
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Disco Abrasive Systems Ltd
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Priority to JP2015138396A priority Critical patent/JP2017019044A/en
Priority to TW105117583A priority patent/TWI680823B/en
Priority to CN201610532879.3A priority patent/CN106334988A/en
Publication of JP2017019044A publication Critical patent/JP2017019044A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/06Grinders for cutting-off
    • B24B27/0683Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0023Other grinding machines or devices grinding machines with a plurality of working posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B57/00Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
    • B24B57/02Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents

Abstract

PROBLEM TO BE SOLVED: To prevent cutting water in spraying form from moving from a lower surface to an upper surface of a bellow cover.SOLUTION: A bellows cover 41 comprises an upper surface (41a) and a lower surface (41b) formed of uneven surfaces, and both side parts supported by support rails (44, 45), and performs telescopic motion. The unevenness (42) of the bellows cover can resist movement of cutting water (Wa), and retain water by forming a gap (46) on the lower surface of the bellows cover in a contracted state. This configuration can prevent the cutting water in spray form from moving from the lower surface to the upper surface of the bellows cover.SELECTED DRAWING: Figure 4

Description

本発明は、切削水を供給しながら切削する切削装置における蛇腹カバー、及びそれを用いた切削装置に関する。   The present invention relates to a bellows cover in a cutting apparatus that performs cutting while supplying cutting water, and a cutting apparatus using the same.

切削ブレードを有する切削手段を2つ備え、2つの切削ブレードを対面させ、対面する切削ブレードを接近および離間させるインデックス送り軸等を含むインデックス送り手段を備えた切削装置が知られている(例えば、特許文献1)。切削装置では、切削ブレードに供給される切削水が切削ブレードの回転によって噴霧状になって巻き上がる場合がある。   2. Description of the Related Art A cutting apparatus is known that includes two cutting means each having a cutting blade, and includes index feeding means that includes two indexing shafts that face the two cutting blades and approach and separate the facing cutting blades (for example, Patent Document 1). In the cutting device, the cutting water supplied to the cutting blade may be sprayed and rolled up by the rotation of the cutting blade.

そこで、上記切削装置において、対面する切削手段の間に蛇腹カバーを配設する構成が考えられる。蛇腹カバーは、山部と谷部とを交互に折り返して形成されている。蛇腹カバーは、切削ブレードの接近および離間方向に伸縮され、その伸縮方向の両側部は支持レールに支持されている。蛇腹カバーは、切削手段がそれぞれインデックス送りされて2つの切削手段の間隔(距離)が変化すると、縮められたり拡げられたりする。従って、2つの切削手段の間隔が変化しても、蛇腹カバーの下面に切削水の噴霧が付着し、インデックス送り手段や切り込み送り手段などの切削手段の上側に配設されている部品に切削水の噴霧が付着することが防止される。   Therefore, in the above cutting apparatus, a configuration in which a bellows cover is disposed between the facing cutting means is conceivable. The bellows cover is formed by alternately folding back ridges and valleys. The bellows cover is expanded and contracted in the approaching and separating directions of the cutting blade, and both side portions in the extending and contracting direction are supported by support rails. The bellows cover is contracted or expanded when the cutting means is indexed and the distance (distance) between the two cutting means changes. Therefore, even if the interval between the two cutting means changes, the spray of cutting water adheres to the lower surface of the bellows cover, and the cutting water such as the index feeding means and the cutting feeding means is disposed on the parts disposed above the cutting means. Is prevented from adhering to the spray.

特開2014−207309号公報JP 2014-207309 A

上記蛇腹カバーが拡げられた状態から縮められた時に、蛇腹カバーの下面において山部若しくは谷部を挟む傾斜面同士が重なるため、蛇腹カバーの下面に付着した切削水の噴霧が傾斜面で押しつぶされる。押しつぶされた噴霧(切削水)は、蛇腹カバーの伸縮方向の両側部に押し出されて該両側部から飛び出すように付着し、再度蛇腹カバーが拡げられると、両側部から上面にまわり込むように移動する。噴霧状の切削水には切削加工で排出される切削屑が含まれているので、蛇腹カバーの上面に付着した切削水が乾くと乾燥した切削屑によって蛇腹カバーの上面を傷つける、という問題がある。さらに、乾燥した切削屑が生じると、装置内に配設されているインデックス送り軸等の可動軸にまき散らされてしまう、という問題もある。   When the bellows cover is contracted from the expanded state, the inclined surfaces sandwiching the ridges or valleys overlap on the lower surface of the bellows cover, so that the spray of cutting water adhering to the lower surface of the bellows cover is crushed by the inclined surface. . The crushed spray (cutting water) is pushed out on both sides of the bellows cover in the expansion and contraction direction and sticks so that it jumps out from both sides, and when the bellows cover is expanded again, it moves so as to wrap around the upper surface from both sides To do. Since sprayed cutting water contains cutting waste discharged by cutting, there is a problem that when the cutting water adhering to the upper surface of the bellows cover dries, the upper surface of the bellows cover is damaged by the dry cutting waste. . Furthermore, when dry cutting waste is generated, there is a problem that it is scattered on a movable shaft such as an index feed shaft provided in the apparatus.

本発明はかかる点に鑑みてなされたものであり、噴霧状となった切削水が蛇腹カバーの下面から上面に移動することを防止することができる蛇腹カバー、及びそれを用いた切削装置を提供することを目的とする。   This invention is made in view of this point, and provides the bellows cover which can prevent the cutting water which became the spray form from moving from the lower surface of a bellows cover to an upper surface, and a cutting device using the same. The purpose is to do.

本発明の蛇腹カバーは、両側部が支持レールで支持され伸縮させる蛇腹カバーであって、上面と下面とが凸凹面で形成されることを特徴とする。   The bellows cover of the present invention is a bellows cover that is supported by support rails on both sides and expands and contracts, and is characterized in that the upper surface and the lower surface are formed as uneven surfaces.

この構成によれば、蛇腹カバーが縮んで下面に付着した切削水が両側部に押し出される時に、蛇腹カバーの凸凹によって切削水の移動に抵抗を付与することができる。また、蛇腹カバーの上面と下面とが凸凹面で形成されているため、蛇腹カバーが縮められる時に、下面において山部若しくは谷部を挟む傾斜面同士が密着しないように変形させ、傾斜面同士の間に隙間を形成することができる。この隙間に下面に付着した噴霧状の切削水を溜めることができ、蛇腹カバーが縮んでも、切削水が両側部に押し出されることを妨げることができる。これらにより、蛇腹カバーの下面に付着した切削水が上面にまわり込むことを防止することができる。   According to this structure, when the bellows cover is contracted and the cutting water adhering to the lower surface is pushed out to both sides, resistance to movement of the cutting water can be imparted by the unevenness of the bellows cover. Moreover, since the upper surface and the lower surface of the bellows cover are formed with uneven surfaces, when the bellows cover is shrunk, the inclined surfaces sandwiching the ridges or valleys on the lower surface are deformed so as not to adhere to each other, A gap can be formed between them. Spray-like cutting water adhering to the lower surface can be accumulated in the gap, and even if the bellows cover is contracted, the cutting water can be prevented from being pushed out to both sides. Thus, it is possible to prevent the cutting water adhering to the lower surface of the bellows cover from entering the upper surface.

本発明の切削装置は、被加工物を保持するチャックテーブルと、該チャックテーブルで保持する被加工物を切削加工する第1の切削ブレードを回転可能に装着する回転軸を有する第1の切削手段と、該第1の切削手段をインデックス送りする第1のインデックス送り手段と、該第1の切削ブレードに対面して第2の切削ブレードを回転可能に装着する第2の切削手段と、該第2の切削手段をインデックス送りする第2のインデックス送り手段と、該第1の切削手段と該第2の切削手段との間で伸縮して該チャックテーブルの上方を塞ぐカバー手段と、切削水を供給する切削水供給手段と、を備える切削装置であって、該カバー手段は、上面と下面とが凸凹面で形成される蛇腹カバーと、該蛇腹カバーの両側部を支える支持レールと、を備えることを特徴とする。   A cutting apparatus according to the present invention includes a chuck table for holding a workpiece, and a first cutting means having a rotary shaft on which a first cutting blade for cutting the workpiece held by the chuck table is rotatably mounted. First index feeding means for index feeding the first cutting means, second cutting means for rotatably mounting a second cutting blade facing the first cutting blade, A second index feeding means for index feeding the two cutting means, a cover means for expanding and contracting between the first cutting means and the second cutting means to close the upper side of the chuck table, and cutting water A cutting device comprising: a cutting water supply means for supplying, wherein the cover means includes a bellows cover having an upper surface and a lower surface formed of a concave and convex surface, and a support rail that supports both side portions of the bellows cover. And wherein the door.

本発明によれば、蛇腹カバーの凸凹によって、切削水の移動に抵抗を付与したり、蛇腹カバーの下面同士の間に隙間を形成したりできるため、噴霧状となった切削水が蛇腹カバーの下面から上面に移動することを防止できる。   According to the present invention, the unevenness of the bellows cover can impart resistance to the movement of the cutting water, or a gap can be formed between the lower surfaces of the bellows cover. The movement from the lower surface to the upper surface can be prevented.

本実施の形態に係る蛇腹カバーを備える切削装置の斜視図である。It is a perspective view of a cutting device provided with the bellows cover concerning this embodiment. 比較例に係る蛇腹カバーの動作遷移を示す図である。It is a figure which shows the operation | movement transition of the bellows cover which concerns on a comparative example. 本実施の形態に係るカバー手段の概略斜視図である。It is a schematic perspective view of the cover means concerning this Embodiment. 本実施の形態に係る蛇腹カバーの動作遷移を示す図である。It is a figure which shows the operation | movement transition of the bellows cover which concerns on this Embodiment.

以下、添付図面を参照して、本発明の実施の形態について説明する。図1は、本実施の形態に係る蛇腹カバーを備える切削装置の斜視図である。本実施の形態の切削装置1は、切削ブレード52aを有する一対の切削手段5a、5b(切削手段5bの切削ブレードは不図示)と被加工物Wを保持したチャックテーブル3とを相対移動させて被加工物Wを切削するように構成されている。被加工物Wは、ダイシングテープTを介してリングフレームFに支持された状態で切削装置1に搬入される。なお、被加工物Wは、シリコン、ガリウム砒素等の半導体基板に半導体デバイスが形成された半導体ウェーハでもよいし、セラミック、ガラス、サファイア系の無機材料基板に光デバイスが形成された光デバイスウェーハでもよい。   Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 is a perspective view of a cutting apparatus provided with a bellows cover according to the present embodiment. The cutting apparatus 1 of the present embodiment relatively moves a pair of cutting means 5a and 5b having a cutting blade 52a (the cutting blade of the cutting means 5b is not shown) and the chuck table 3 holding the workpiece W. The workpiece W is configured to be cut. The workpiece W is carried into the cutting apparatus 1 while being supported by the ring frame F via the dicing tape T. The workpiece W may be a semiconductor wafer in which a semiconductor device is formed on a semiconductor substrate such as silicon or gallium arsenide, or an optical device wafer in which an optical device is formed on a ceramic, glass, or sapphire inorganic material substrate. Good.

図1に示すように、切削装置1は、内部に空間の形成された直方体状の筐体61を備えている。筐体61の内部には、第1の切削ブレード52aを有する第1の切削手段5a、第2の切削ブレード(不図示)を有する第2の切削手段5bが収容されている。筐体61の下部には、筐体61の内部と外部との間を移動可能な移動板31が配置されている。移動板31の上方には、チャックテーブル3が設けられている。なお、図1では、移動板31及びチャックテーブル3が筐体61の外部に位置付けられた状態を示している。   As shown in FIG. 1, the cutting apparatus 1 includes a rectangular parallelepiped casing 61 having a space formed therein. The casing 61 accommodates a first cutting means 5a having a first cutting blade 52a and a second cutting means 5b having a second cutting blade (not shown). A movable plate 31 that can move between the inside and the outside of the housing 61 is disposed below the housing 61. A chuck table 3 is provided above the moving plate 31. FIG. 1 shows a state where the moving plate 31 and the chuck table 3 are positioned outside the housing 61.

筐体61の前方には、移動板31及びチャックテーブル3に隣接するように、被加工物Wを搬入又は搬出する搬入搬出部62が設けられている。搬入搬出部62は、被加工物Wを収容するカセット(不図示)の載置されるカセットエレベータ65を備えている。カセットエレベータ65は、昇降可能に構成されており、カセットに収容される被加工物Wの位置をZ軸方向において調整する。   A loading / unloading section 62 for loading or unloading the workpiece W is provided in front of the housing 61 so as to be adjacent to the movable plate 31 and the chuck table 3. The carry-in / carry-out unit 62 includes a cassette elevator 65 on which a cassette (not shown) that accommodates the workpiece W is placed. The cassette elevator 65 is configured to be movable up and down, and adjusts the position of the workpiece W accommodated in the cassette in the Z-axis direction.

移動板31は、下部に設けられた移動機構(不図示)でX軸方向に移動される。移動板31の上部には、円筒状のチャックテーブルベース(不図示)が設けられている。チャックテーブルベースは、回転機構(不図示)を備えており、Z軸の周りに回転する。チャックテーブルベースの上部には、被加工物Wを吸着保持するチャックテーブル3が着脱可能に取り付けられている。チャックテーブル3に保持される被加工物Wは、移動板31の移動及びチャックテーブルベースの回転により筐体61内の第1の切削手段5a及び第2の切削手段5bに対して相対移動及び相対回転される。   The moving plate 31 is moved in the X-axis direction by a moving mechanism (not shown) provided at the lower part. A cylindrical chuck table base (not shown) is provided on the moving plate 31. The chuck table base includes a rotation mechanism (not shown) and rotates around the Z axis. A chuck table 3 for attracting and holding the workpiece W is detachably attached to the upper portion of the chuck table base. The workpiece W held on the chuck table 3 moves relative to the first cutting means 5a and the second cutting means 5b in the housing 61 by the movement of the moving plate 31 and the rotation of the chuck table base. It is rotated.

切削装置1の基台2の上面中央は、X軸方向に延在するように矩形状に開口されており、この開口を覆うように移動板31及び防水カバー32が設けられている。チャックテーブル3の上面には被加工物Wを保持する保持面33が形成されている。   The center of the upper surface of the base 2 of the cutting device 1 is opened in a rectangular shape so as to extend in the X-axis direction, and a moving plate 31 and a waterproof cover 32 are provided so as to cover the opening. A holding surface 33 for holding the workpiece W is formed on the upper surface of the chuck table 3.

また、筐体61の内部には柱部21が設けられている。柱部21には、第1の切削手段5a、第2の切削手段5bをY軸方向にインデックス送りする第1のインデックス送り手段7a、第2のインデックス送り手段7bと、第1の切削手段5a、第2の切削手段5bをZ軸方向に移動させる第1の切り込み送り手段8a、第2の切り込み送り手段8bとが設けられている。第1のインデックス送り手段7a、第2のインデックス送り手段7bは、柱部21の前面に配置されたY軸方向に平行なガイドレール71a、71bと、ガイドレール71a、71bにスライド可能に設置されたモータ駆動の第1のY軸テーブル72a、第2のY軸テーブル72bとを有している。第1の切り込み送り手段8a、第2の切り込み送り手段8bは、第1のY軸テーブル72a、第2のY軸テーブル72bの前面に配置されたZ軸方向に平行なガイドレール81a、81bと、ガイドレール81a、81bにスライド可能に設置されたモータ駆動の第1のZ軸テーブル82a、第2のZ軸テーブル82bとを有している。   In addition, a column portion 21 is provided inside the housing 61. The column portion 21 includes a first index feeding means 7a, a second index feeding means 7b for index feeding the first cutting means 5a and the second cutting means 5b in the Y-axis direction, and a first cutting means 5a. First cutting means 8a and second cutting means 8b for moving the second cutting means 5b in the Z-axis direction are provided. The first index feeding means 7a and the second index feeding means 7b are slidably installed on the guide rails 71a and 71b arranged in front of the column portion 21 and parallel to the Y-axis direction, and the guide rails 71a and 71b. A first Y-axis table 72a and a second Y-axis table 72b driven by a motor. The first notch feed means 8a and the second notch feed means 8b are guide rails 81a and 81b arranged in front of the first Y axis table 72a and the second Y axis table 72b and parallel to the Z axis direction. The first Z-axis table 82a and the second Z-axis table 82b are slidably installed on the guide rails 81a and 81b.

第1のZ軸テーブル82a、第2のZ軸テーブル82bの下部には、被加工物Wを切削する第1の切削手段5a、第2の切削手段5bが設けられている。また、第1のY軸テーブル72a、第2のY軸テーブル72bの背面側には、図示しないナット部が形成され、これらナット部にボールネジ73a、73bが螺合されている。また、第1のZ軸テーブル82a、第2のZ軸テーブル82bの背面側には、図示しないナット部が形成され、これらナット部にボールネジ83a、83bが螺合されている。各Y軸テーブル72a、72b用のボールネジ73a、73b、各Z軸テーブル82a、82b用のボールネジ83a、83bの一端部には、それぞれ駆動モータ74b(ボールネジ73a用の駆動モータは不図示)、84a、84bが連結されている。これら駆動モータ74b(73a用の駆動モータは不図示)、84a、84bによりボールネジ73a、73b、83a、83bが回転駆動されることで、第1の切削手段5a、第2の切削手段5bがガイドレール71a、71b、81a、81bに沿ってY軸方向及びZ軸方向に移動される。   Below the first Z-axis table 82a and the second Z-axis table 82b, a first cutting means 5a and a second cutting means 5b for cutting the workpiece W are provided. In addition, nut portions (not shown) are formed on the back side of the first Y-axis table 72a and the second Y-axis table 72b, and ball screws 73a and 73b are screwed to these nut portions. Further, nut portions (not shown) are formed on the back side of the first Z-axis table 82a and the second Z-axis table 82b, and ball screws 83a and 83b are screwed to these nut portions. One end of each of the ball screws 73a and 73b for each Y-axis table 72a and 72b and each of the ball screws 83a and 83b for each Z-axis table 82a and 82b is provided with a drive motor 74b (a drive motor for the ball screw 73a is not shown), 84a. , 84b are connected. These drive motors 74b (a drive motor for 73a is not shown), 84a and 84b are driven to rotate the ball screws 73a, 73b, 83a and 83b, so that the first cutting means 5a and the second cutting means 5b are guided. It is moved along the rails 71a, 71b, 81a, 81b in the Y-axis direction and the Z-axis direction.

第1の切削手段5aは、ハウジング51aから突出したスピンドル(回転軸、不図示)の先端に、第1の切削ブレード52aを回転可能に装着して構成される。第2の切削手段5bは、ハウジング51bから突出したスピンドル(回転軸、不図示)の先端に、第1の切削ブレード52aに対面して第2の切削ブレード(不図示)を回転可能に装着して構成される。第1の切削ブレード52a、第2の切削ブレードは、例えば、ダイヤモンド砥粒をレジンボンドで固めて円板状に成形されている。また、第1の切削ブレード52a、第2の切削ブレードは、夫々ブレードカバー(不図示)によって周囲が覆われており、各ブレードカバーには切削部分に向けて切削水を供給する切削水供給手段として、噴射ノズル(不図示)が設けられている。第1の切削手段5a、第2の切削手段5bは、第1の切削ブレード52a、第2の切削ブレードを高速回転させ、複数の噴射ノズルから切削部分である被加工物Wと各切削ブレード52aとに切削水を噴射しつつ被加工物Wを切削加工する。   The first cutting means 5a is configured by rotatably mounting a first cutting blade 52a on the tip of a spindle (rotating shaft, not shown) protruding from the housing 51a. The second cutting means 5b has a second cutting blade (not shown) rotatably mounted on the tip of a spindle (rotating shaft, not shown) protruding from the housing 51b so as to face the first cutting blade 52a. Configured. For example, the first cutting blade 52a and the second cutting blade are formed into a disk shape by solidifying diamond abrasive grains with a resin bond. The first cutting blade 52a and the second cutting blade are each covered with a blade cover (not shown), and each blade cover is supplied with cutting water supply means for supplying cutting water toward the cutting portion. As shown, an injection nozzle (not shown) is provided. The 1st cutting means 5a and the 2nd cutting means 5b rotate the 1st cutting blade 52a and the 2nd cutting blade at high speed, and the to-be-processed object W which is a cutting part and each cutting blade 52a from several injection nozzles. The workpiece W is cut while spraying cutting water.

被加工物Wと各切削ブレード52aに切削水を噴射すると、切削水は噴霧状となって巻き上がる場合がある。そこで、対面する切削手段5a、5bの間を上から覆うように蛇腹カバーを配設する構成が検討される。しかしながら、蛇腹カバーが縮められた時に蛇腹カバーの下面に付着した切削水が、両側部から上面にまわり込むという問題が生じていた。   When cutting water is sprayed onto the workpiece W and each cutting blade 52a, the cutting water may be sprayed and rolled up. Then, the structure which arrange | positions a bellows cover so that between the cutting means 5a and 5b which faces may be covered from the top is examined. However, there has been a problem that when the bellows cover is shrunk, the cutting water adhering to the lower surface of the bellows cover wraps around the upper surface from both sides.

この問題について、図2に示す比較例を用いて以下に説明する。図2は、比較例に係る蛇腹カバーの動作遷移を示す図である。図2Aに示すように、比較例に係る蛇腹カバー91が拡げられた時、蛇腹カバー91の下面91bに噴霧した切削水Waが付着した状態となる。この状態から、図2Bに示すように、蛇腹カバー91が縮められると、蛇腹カバー91の山部における下面91bにおいて、傾斜面同士が接触或いは極めて接近して切削水Waが押しつぶされる。押しつぶされた切削水は、蛇腹カバー91の伸縮方向の両側部(図2Bの紙面直交方向両側)に押し出され、伸縮方向の両側部に付着する。このように両側部に付着した切削水Waは、蛇腹カバー91の谷部における上面91aにおいて、傾斜面同士が接近して形成される隙間内に毛細管現象によって入り込む。つまり、蛇腹カバー91が縮められると、蛇腹カバー91の下面91bに付着した切削水Waが両側部から上面91a側にまわり込むように移動する。そして、図2Cに示すように、再度蛇腹カバー91が拡げられると、切削水Waが上面91aの面内に拡がることとなる。   This problem will be described below using a comparative example shown in FIG. FIG. 2 is a diagram illustrating an operation transition of the bellows cover according to the comparative example. As shown in FIG. 2A, when the bellows cover 91 according to the comparative example is expanded, the sprayed cutting water Wa is attached to the lower surface 91 b of the bellows cover 91. In this state, as shown in FIG. 2B, when the bellows cover 91 is contracted, the inclined surfaces come into contact with each other or extremely close to each other on the lower surface 91b of the mountain portion of the bellows cover 91, and the cutting water Wa is crushed. The crushed cutting water is pushed out to both sides of the bellows cover 91 in the expansion / contraction direction (both sides in the direction perpendicular to the paper surface of FIG. 2B) and adheres to both sides in the expansion / contraction direction. Thus, the cutting water Wa adhering to both sides enters the gap formed by the inclined surfaces close to each other on the upper surface 91a of the valley portion of the bellows cover 91 by capillarity. That is, when the bellows cover 91 is contracted, the cutting water Wa attached to the lower surface 91b of the bellows cover 91 moves so as to go around from both sides to the upper surface 91a side. Then, as shown in FIG. 2C, when the bellows cover 91 is expanded again, the cutting water Wa expands in the plane of the upper surface 91a.

この状態で、蛇腹カバー91の上面91aに付着した切削水Waが乾くと、切削水Waに含まれていた切削屑が蛇腹カバー91の上面91aに残存し、蛇腹カバー91の伸縮動作によって切削屑が上面91aに擦り付けられて上面91aが傷ついてしまう。さらに、図1のような切削装置1では、切削屑がボールネジ73a、73b、83a、83b等にまき散らされてしまう。   In this state, when the cutting water Wa adhering to the upper surface 91 a of the bellows cover 91 is dried, the cutting waste contained in the cutting water Wa remains on the upper surface 91 a of the bellows cover 91, and the cutting waste is generated by the expansion and contraction operation of the bellows cover 91. Is rubbed against the upper surface 91a and the upper surface 91a is damaged. Further, in the cutting apparatus 1 as shown in FIG. 1, the cutting waste is scattered on the ball screws 73a, 73b, 83a, 83b and the like.

そこで、本実施の形態では、蛇腹カバーの上面及び下面に凸凹を形成している。これにより、蛇腹カバーが縮められる時に、下面に付着した噴霧状の切削水の両側部への移動に抵抗を付与することができる。また、蛇腹カバーの上面と下面とを凸凹面で形成することによって、蛇腹カバーが縮められる時に、傾斜面同士の間に空洞を形成して切削水を溜めることができる。これらにより、切削水が蛇腹カバーにおける伸縮方向の両側部に押し出されることを妨げている。   Therefore, in the present embodiment, irregularities are formed on the upper and lower surfaces of the bellows cover. Thereby, when the bellows cover is shrunk, resistance can be given to the movement of the sprayed cutting water adhering to the lower surface to both sides. Further, by forming the upper and lower surfaces of the bellows cover with uneven surfaces, when the bellows cover is contracted, a cavity can be formed between the inclined surfaces to collect cutting water. By these, cutting water is prevented from being pushed out to the both sides of the expansion-contraction direction in a bellows cover.

以下、図1、図3及び図4を参照して、カバー手段の構成及び動作遷移について詳細に説明する。図1に示すように、カバー手段4は、第1の切削手段5aと第2の切削手段5bとの間に配設され、被加工物Wの切削中にチャックテーブル3の上方を塞ぐ。カバー手段4は、蛇腹カバー41を備え、蛇腹カバー41は、第1の切削ブレード52aと第2の切削ブレードとの接近および離間方向、つまりY軸方向に伸縮される。   Hereinafter, with reference to FIG. 1, FIG. 3 and FIG. 4, the configuration and operation transition of the cover means will be described in detail. As shown in FIG. 1, the cover unit 4 is disposed between the first cutting unit 5 a and the second cutting unit 5 b and closes the upper portion of the chuck table 3 during the cutting of the workpiece W. The cover means 4 includes a bellows cover 41, and the bellows cover 41 is expanded and contracted in the approach and separation directions of the first cutting blade 52a and the second cutting blade, that is, the Y-axis direction.

図3は、本実施の形態に係るカバー手段の概略斜視図である。カバー手段4を構成する蛇腹カバー41は、山部41Aと谷部41Bとを交互に折り返して形成され、それらの間に傾斜面41Cを形成している。   FIG. 3 is a schematic perspective view of the cover means according to the present embodiment. The bellows cover 41 constituting the cover means 4 is formed by alternately folding the peak portions 41A and the valley portions 41B, and forms an inclined surface 41C therebetween.

カバー手段4は、支持レール44、45を更に備え、蛇腹カバー41の伸縮方向の両側部は支持レール44、45に支持されている。支持レール44、45は、夫々、側面部44a、45aと、側面部44a、45aの下端から突出する突出部44b、45bとからなる。突出部44b、45bは、蛇腹カバー41の両側部を下側から支持するように設けられている。   The cover means 4 further includes support rails 44 and 45, and both sides of the bellows cover 41 in the expansion / contraction direction are supported by the support rails 44 and 45. The support rails 44 and 45 include side surface portions 44a and 45a and projecting portions 44b and 45b projecting from the lower ends of the side surface portions 44a and 45a, respectively. The protrusions 44b and 45b are provided so as to support both side portions of the bellows cover 41 from below.

蛇腹カバー41の伸縮方向両端側には板状の取付部43a、43bが設けられている。蛇腹カバー41は、取付部43a、43bを介して、第1のZ軸テーブル82a、第2のZ軸テーブル82b(図1参照)に夫々取り付けられる。取付部43a、43bの各Z軸テーブル82a、82bに対する取り付け位置は、第1の切削手段5a、第2の切削手段5b(図1参照)より上側近傍位置とされる。   Plate-shaped attachment portions 43a and 43b are provided on both end sides of the bellows cover 41 in the expansion / contraction direction. The bellows cover 41 is attached to the first Z-axis table 82a and the second Z-axis table 82b (see FIG. 1) via the attachment portions 43a and 43b, respectively. The attachment positions of the attachment portions 43a and 43b with respect to the Z-axis tables 82a and 82b are positions close to the upper side of the first cutting means 5a and the second cutting means 5b (see FIG. 1).

一方の取付部43aは支持レール44、45に固定されている。他方の取付部43bは、突出部44b、45aにより下側から支持されつつ、蛇腹カバー41の伸縮方向に移動可能に設けられる。従って、第1の切削手段5aと第2の切削手段5bの間隔が変化すると、それに伴い、取付部43bが支持レール44、45の間を移動して、蛇腹カバー41が伸縮される。これにより、第1の切削手段5aと第2切削手段5bの間隔が変化しても、蛇腹カバー41がチャックカバー3の上方を塞いだ状態が保たれ、蛇腹カバー41の下面41bには噴霧した切削水が付着する。よって、各切削手段5a、5bの上側に配設されている部品に切削水が付着することが防止される。   One mounting portion 43 a is fixed to the support rails 44 and 45. The other mounting portion 43b is provided so as to be movable in the extending and contracting direction of the bellows cover 41 while being supported from below by the protruding portions 44b and 45a. Therefore, when the distance between the first cutting means 5a and the second cutting means 5b changes, the attachment portion 43b moves between the support rails 44 and 45, and the bellows cover 41 is expanded and contracted. Thereby, even if the space | interval of the 1st cutting means 5a and the 2nd cutting means 5b changes, the state which the bellows cover 41 closed the upper part of the chuck cover 3 is maintained, and it sprayed on the lower surface 41b of the bellows cover 41 Cutting water adheres. Therefore, the cutting water is prevented from adhering to the parts arranged on the upper side of the respective cutting means 5a and 5b.

図4は、本実施の形態に係る蛇腹カバーの動作遷移を示す図である。図4Aから図4Cは、蛇腹カバーの側面図を示している。   FIG. 4 is a diagram showing an operation transition of the bellows cover according to the present embodiment. 4A to 4C show side views of the bellows cover.

図4Aに示すように、蛇腹カバー41の上面41aと下面41bとは、多数の凸凹42を有する凸凹面で形成されている。蛇腹カバー41の材質としては樹脂等が挙げられ、凸凹42の加工性を考慮するとポリカーボネート等が好ましい。凸凹42の形成方法としては、表面に凸凹が設けられた金型を樹脂に転写して形成するシボ加工が好ましい。凸凹42のサイズは特に限定されない。   As shown in FIG. 4A, the upper surface 41 a and the lower surface 41 b of the bellows cover 41 are formed as uneven surfaces having a large number of uneven surfaces 42. Resin etc. are mentioned as a material of the bellows cover 41, and the polycarbonate etc. are preferable when the workability of the unevenness | corrugation 42 is considered. As a method for forming the irregularities 42, it is preferable to apply a textured process in which a mold having irregularities on the surface is transferred to a resin. The size of the unevenness 42 is not particularly limited.

図4Aは蛇腹カバー41が拡げられた状態である。第1の切削手段5aと第2の切削手段5b(図1参照)が離間して、それらの間隔が大きくなることに伴い蛇腹カバー41は拡げられ、蛇腹カバー41の下面41bに噴霧状の切削水Waが付着する。   FIG. 4A shows a state in which the bellows cover 41 is expanded. As the first cutting means 5a and the second cutting means 5b (see FIG. 1) are separated from each other and the distance between them increases, the bellows cover 41 is expanded, and the lower surface 41b of the bellows cover 41 is sprayed. Water Wa adheres.

図4Bは蛇腹カバー41が縮められた状態である。第1の切削手段5aと第2の切削手段5b(図1参照)が接近して間隔が小さくなると、図4Bに示すように、蛇腹カバー41が縮められる。この時、蛇腹カバー41の傾斜面41C同士が重なるが、蛇腹カバー41の上面41aと下面41bとに凸凹42が形成されるため、下面41bにおいて山部41Aを挟む傾斜面41C同士が密着しにくくなる。言い換えると、山部41Aを挟む傾斜面41Cの間であって山部41Aの直下位置に、切削水Waが溜まる隙間46を形成することができ、この隙間46に下面41bに付着した切削水Waを溜めることができる。   FIG. 4B shows a state in which the bellows cover 41 is contracted. When the first cutting means 5a and the second cutting means 5b (see FIG. 1) approach and the interval decreases, the bellows cover 41 is shrunk as shown in FIG. 4B. At this time, the inclined surfaces 41C of the bellows cover 41 overlap each other. However, since the concave and convex portions 42 are formed on the upper surface 41a and the lower surface 41b of the bellows cover 41, the inclined surfaces 41C sandwiching the mountain portion 41A on the lower surface 41b are hardly adhered to each other. Become. In other words, it is possible to form a gap 46 in which the cutting water Wa accumulates between the inclined surfaces 41C sandwiching the mountain portion 41A and immediately below the mountain portion 41A, and the cutting water Wa attached to the lower surface 41b in the gap 46. Can be stored.

また、隙間46を形成できるものの、相互に接近する傾斜面41Cによって切削水Waに圧力が加わり、蛇腹カバー41の伸縮方向両側部に向かって切削水Waが押し流される。この流れに対し、蛇腹カバー41の下面41bに形成される凸凹42によって、抵抗を付与でき、切削水が蛇腹カバー41の伸縮方向両側部に移動することを抑制できる。これらにより、蛇腹カバー41が縮んだ時でも、切削水Waが蛇腹カバー41の伸縮方向両側部から押し出されることを妨げることができる。   In addition, although the gap 46 can be formed, pressure is applied to the cutting water Wa by the inclined surfaces 41 </ b> C approaching each other, and the cutting water Wa is washed away toward both sides of the bellows cover 41 in the expansion / contraction direction. Resistance can be imparted to this flow by the irregularities 42 formed on the lower surface 41b of the bellows cover 41, and cutting water can be prevented from moving to both sides of the bellows cover 41 in the expansion / contraction direction. Accordingly, even when the bellows cover 41 is contracted, the cutting water Wa can be prevented from being pushed out from both sides of the bellows cover 41 in the expansion / contraction direction.

図4Cは図4Bの状態から蛇腹カバー41が再度拡げられた状態である。図4Cに示すように、再度蛇腹カバー41が拡げられても、切削水Waが蛇腹カバー41の伸縮方向両側部から押し出されにくいため、上面41aに切削水Waがまわり込むことが防止される。このため、切削水が蛇腹カバー41に残りにくくなり、切削水Waが乾いても切削屑が残りにくく、蛇腹カバー41を傷つけることが防止される。また、切削水Waが上面41aにまわり込まないため、蛇腹カバー41の上面41aに切削水Waが付着せず、切削屑がボールネジ73a、73b、83a、83b等にまき散らされることが防止される。   FIG. 4C shows a state in which the bellows cover 41 is expanded again from the state of FIG. 4B. As shown in FIG. 4C, even if the bellows cover 41 is expanded again, the cutting water Wa is hardly pushed out from both sides of the bellows cover 41 in the expansion / contraction direction, so that the cutting water Wa is prevented from flowing around the upper surface 41a. For this reason, it becomes difficult for cutting water to remain in the bellows cover 41, and even if the cutting water Wa dries, it is difficult for cutting waste to remain, and the bellows cover 41 is prevented from being damaged. Further, since the cutting water Wa does not enter the upper surface 41a, the cutting water Wa does not adhere to the upper surface 41a of the bellows cover 41, and the cutting waste is prevented from being scattered by the ball screws 73a, 73b, 83a, 83b and the like. .

上記のように蛇腹カバー41は、蛇腹カバー41の凸凹42によって、切削水Waの移動に抵抗を付与し、縮んだ状態の蛇腹カバー41の下面41bに隙間46を形成することができる。これらにより噴霧状となった切削水Waが蛇腹カバー41の下面41bから上面41aにまわり込むことを防止できる。よって、両側部から下方向に折り返した垂下部を備えることなく、蛇腹カバー41の上面41aに水を移動させない構成となることから、蛇腹カバー41を支える支持レール44、45への取付け作業が容易であり、安価にカバー手段4を作製することができる。   As described above, the bellows cover 41 can impart resistance to the movement of the cutting water Wa by the irregularities 42 of the bellows cover 41 and form a gap 46 on the lower surface 41b of the bellows cover 41 in a contracted state. Thus, the sprayed cutting water Wa can be prevented from flowing from the lower surface 41b of the bellows cover 41 to the upper surface 41a. Therefore, since the structure does not move the water to the upper surface 41a of the bellows cover 41 without providing hanging portions that are folded downward from both sides, it is easy to attach the support rails 44 and 45 that support the bellows cover 41. Thus, the cover means 4 can be produced at a low cost.

なお、本発明は上記実施の形態に限定されず、種々変更して実施することが可能である。上記実施の形態において、添付図面に図示されている大きさや形状、方向などについては、これに限定されず、本発明の効果を発揮する範囲内で適宜変更することが可能である。その他、本発明の目的の範囲を逸脱しない限りにおいて適宜変更して実施することが可能である。   In addition, this invention is not limited to the said embodiment, It can change and implement variously. In the above-described embodiment, the size, shape, direction, and the like illustrated in the accompanying drawings are not limited to this, and can be appropriately changed within a range in which the effect of the present invention is exhibited. In addition, various modifications can be made without departing from the scope of the object of the present invention.

例えば、図4Bに示した隙間46の形状は、一例に過ぎないものであり、凸凹42における凸部の形状や突出高さを変更することによって、他の形態をなすようにしてもよい。   For example, the shape of the gap 46 shown in FIG. 4B is merely an example, and other shapes may be formed by changing the shape of the protrusions and the protrusion height in the protrusions 42.

また、カバー手段4において、蛇腹カバー41や取付部43a、43bの動作をガイドするスライダ等を設け、それらの動作の円滑化を図るようにしてもよい。   Further, the cover means 4 may be provided with a slider or the like for guiding the operation of the bellows cover 41 and the attachment portions 43a and 43b so as to facilitate the operation thereof.

以上説明したように、本発明は、噴霧状となった切削水が蛇腹カバーの下面から上面にまわり込むことを防止する効果を有し、特に、切削水を供給しながら切削する切削装置における蛇腹カバー、及びそれを用いた切削装置において有用である。   As described above, the present invention has the effect of preventing sprayed cutting water from flowing from the lower surface to the upper surface of the bellows cover, and in particular, the bellows in the cutting apparatus that performs cutting while supplying the cutting water. It is useful in a cover and a cutting apparatus using the cover.

1 切削装置
3 チャックテーブル
4 カバー手段
5a 第1の切削手段
5b 第2の切削手段
7a 第1のインデックス送り手段
7b 第2のインデックス送り手段
41 蛇腹カバー
41a (蛇腹カバーの)上面
41b (蛇腹カバーの)下面
41A 山部
41B 谷部
41C 傾斜面
42 凸凹
43a、43b 取付部
44、45 支持レール
44a、45a 側面部
44b、45b 突出部
46 隙間
52a 第1の切削ブレード
W 被加工物
DESCRIPTION OF SYMBOLS 1 Cutting apparatus 3 Chuck table 4 Cover means 5a 1st cutting means 5b 2nd cutting means 7a 1st index feed means 7b 2nd index feed means 41 Bellows cover 41a (bellows cover) upper surface 41b (bellows cover) ) Lower surface 41A Mountain portion 41B Valley portion 41C Inclined surface 42 Concavity and convexity 43a, 43b Mounting portion 44, 45 Support rail 44a, 45a Side surface portion 44b, 45b Protruding portion 46 Clearance 52a First cutting blade W Workpiece

Claims (2)

両側部が支持レールで支持され伸縮させる蛇腹カバーであって、
上面と下面とが凸凹面で形成される蛇腹カバー。
A bellows cover whose both sides are supported and extended by support rails,
An accordion cover in which an upper surface and a lower surface are formed of uneven surfaces.
被加工物を保持するチャックテーブルと、該チャックテーブルで保持する被加工物を切削加工する第1の切削ブレードを回転可能に装着する回転軸を有する第1の切削手段と、該第1の切削手段をインデックス送りする第1のインデックス送り手段と、該第1の切削ブレードに対面して第2の切削ブレードを回転可能に装着する第2の切削手段と、該第2の切削手段をインデックス送りする第2のインデックス送り手段と、該第1の切削手段と該第2の切削手段との間で伸縮して該チャックテーブルの上方を塞ぐカバー手段と、切削水を供給する切削水供給手段と、を備える切削装置であって、
該カバー手段は、上面と下面とが凸凹面で形成される蛇腹カバーと、該蛇腹カバーの両側部を支える支持レールと、を備える切削装置。
A chuck table for holding a workpiece, a first cutting means having a rotation shaft for rotatably mounting a first cutting blade for cutting the workpiece held by the chuck table, and the first cutting A first index feeding means for index feeding means, a second cutting means for rotatably mounting a second cutting blade facing the first cutting blade, and an index feeding for the second cutting means. Second index feeding means, cover means extending and contracting between the first cutting means and the second cutting means to close the upper portion of the chuck table, and cutting water supply means for supplying cutting water A cutting device comprising:
The cover means includes a bellows cover having an upper surface and a lower surface formed of a concave and convex surface, and a support rail that supports both side portions of the bellows cover.
JP2015138396A 2015-07-10 2015-07-10 Bellows cover and cutting device using the same Pending JP2017019044A (en)

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JP2015138396A JP2017019044A (en) 2015-07-10 2015-07-10 Bellows cover and cutting device using the same
TW105117583A TWI680823B (en) 2015-07-10 2016-06-03 Snake belly cover and cutting device using the same
CN201610532879.3A CN106334988A (en) 2015-07-10 2016-07-07 Accordion cover and cutting apparatus using same

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DE4431452A1 (en) * 1994-09-03 1996-03-07 Moeller Werke Gmbh Bellows for covering guide tracks in machines
JP2007132093A (en) * 2005-11-10 2007-05-31 Disco Abrasive Syst Ltd Expansible curtain
JP2010000553A (en) * 2008-06-19 2010-01-07 Disco Abrasive Syst Ltd Bellows mechanism and machining device
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