JP2015083885A - 高炉出銑孔閉塞用マッド材 - Google Patents
高炉出銑孔閉塞用マッド材 Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 51
- 238000010079 rubber tapping Methods 0.000 title abstract 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 46
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 33
- 239000012535 impurity Substances 0.000 claims abstract description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 4
- 239000002994 raw material Substances 0.000 abstract description 46
- 238000002844 melting Methods 0.000 abstract description 12
- 230000008018 melting Effects 0.000 abstract description 12
- 238000010438 heat treatment Methods 0.000 abstract description 10
- 230000003628 erosive effect Effects 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 2
- 239000000843 powder Substances 0.000 abstract description 2
- 239000002245 particle Substances 0.000 description 40
- 230000000052 comparative effect Effects 0.000 description 29
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 19
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 15
- 239000011230 binding agent Substances 0.000 description 15
- 238000002156 mixing Methods 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 230000007797 corrosion Effects 0.000 description 11
- 238000005260 corrosion Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000011819 refractory material Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 7
- 229910010271 silicon carbide Inorganic materials 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 229910052581 Si3N4 Inorganic materials 0.000 description 6
- 229910021529 ammonia Inorganic materials 0.000 description 6
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 6
- 238000005245 sintering Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 239000011164 primary particle Substances 0.000 description 5
- 239000002893 slag Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000011280 coal tar Substances 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000004898 kneading Methods 0.000 description 4
- 238000005121 nitriding Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000011163 secondary particle Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 description 2
- 229910000676 Si alloy Inorganic materials 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000002440 industrial waste Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 229910052596 spinel Inorganic materials 0.000 description 2
- 239000011029 spinel Substances 0.000 description 2
- 238000009628 steelmaking Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910020068 MgAl Inorganic materials 0.000 description 1
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006664 bond formation reaction Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011335 coal coke Substances 0.000 description 1
- 239000011300 coal pitch Substances 0.000 description 1
- 239000011294 coal tar pitch Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000001784 detoxification Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000009778 extrusion testing Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- XWHPIFXRKKHEKR-UHFFFAOYSA-N iron silicon Chemical compound [Si].[Fe] XWHPIFXRKKHEKR-UHFFFAOYSA-N 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- 239000011301 petroleum pitch Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- -1 that is Substances 0.000 description 1
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- Compositions Of Oxide Ceramics (AREA)
- Ceramic Products (AREA)
- Furnace Charging Or Discharging (AREA)
Abstract
Description
以上のように、残灰(アルミニウムドロス残灰)は、耐火物原料として使用するには種々の欠点があり、使用するためには加熱・溶融等の無害化処理が必須とされてきた。
残灰とは、アルミニウムの溶解工程において発生するアルミニウムドロスを出発原料とし、種々の方法によりアルミニウム成分が回収された後に得られる残滓のことを指す。
本発明のマッド材に使用される耐火性骨材は、アルミナ質原料、アルミナ・シリカ質原料、粘土質原料およびシリカ質原料から選択される1種または2種以上の酸化物耐火原料、炭素質原料、炭化珪素質原料、窒化珪素質原料などから構成される。
残灰の粒度、配合量によるマッド材特性を評価した。
残灰の配合量が同一の場合、その化学成分の違いによるマッド材特性を評価した。残灰は、表1に例示した(2)〜(12)について比較した。表3に記載する配合量にて有機バインダーを配合して各マッド材を得た。
粒度構成が、1.0mm以上の粒子量が25質量%、1.0mm未満75μm超の粒子量が25質量%、75μm以下の粒子量が50質量%である耐火性骨材(表4、比較品9)をベースとし、残灰(1)を使用した際の特性を評価した。この耐火性骨材に表4に記載する配合量にて有機バインダーを配合してマッド材を得た。
粒度構成が、1.0mm以上の粒子量が20質量%、1.0mm未満75μm超の粒子量が18質量%、75μm以下の粒子量が62質量%である耐火性骨材(比較品10)をベースとし残灰(1)を使用した際の特性を評価した。この耐火性骨材に表5に記載する配合量にて有機バインダーを配合してマッド材を得た。
本発明品2および比較品1を実機にて使用した。比較品1は、従来から実機使用されているマッド材である。本発明品2を使用した際のマッドガンへの充填状況、出銑中の出銑孔への充填圧力と充填時間、充填されたマッド材が他の出銑孔から出銑している間待機した後、開孔機によって開孔し出銑する、開孔作業は比較品1とほぼ同等の作業性であった。
Claims (2)
- 耐火性骨材100質量%の内、公称目開き500μmのふるい下に粉砕されたアルミニウムドロス残灰を1〜50質量%含有することを特徴とする高炉出銑孔閉塞用マッド材。
- アルミニウムドロス残灰が、AlNを10〜40質量%、MgOを2〜25質量%および不可避不純物を含有し、残部がAl2O3とする請求項1に記載の高炉出銑孔閉塞用マッド材。
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2022101033A (ja) * | 2020-12-24 | 2022-07-06 | Jfe条鋼株式会社 | 不定形耐火物及びそれを利用した耐火物の保護方法 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2022101033A (ja) * | 2020-12-24 | 2022-07-06 | Jfe条鋼株式会社 | 不定形耐火物及びそれを利用した耐火物の保護方法 |
JP7220699B2 (ja) | 2020-12-24 | 2023-02-10 | Jfe条鋼株式会社 | 不定形耐火物及びそれを利用した耐火物の保護方法 |
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