JP2013543455A - 積層構造および製造方法 - Google Patents
積層構造および製造方法 Download PDFInfo
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- JP2013543455A JP2013543455A JP2013530361A JP2013530361A JP2013543455A JP 2013543455 A JP2013543455 A JP 2013543455A JP 2013530361 A JP2013530361 A JP 2013530361A JP 2013530361 A JP2013530361 A JP 2013530361A JP 2013543455 A JP2013543455 A JP 2013543455A
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Abstract
Description
例示的な積層構造を作製する。封止剤層は、Saint−Gobain Performance Plastics Corporationより入手した約26.0ミルのエチレン酢酸ビニルフィルムである。このエチレン酢酸ビニル層は艶消し仕上げされておらず、表面はコロナ処理される。コロナ処理されたエチレン酢酸ビニル層の表面を、Saint−Gobain Performance Plastics Corporationより入手したエチレンとテトラフルオロエチレンとのコポリマー(ETFE)層のC処理された側に積層する。数時間後、2つの層は分離できなくなり、すなわち2つの層の間の結合が層の引張強度を超えた。
コロナ処理したEVAのサンプルを、C処理したETFEの上に積層する。3日後、サンプルの2回の剥離測定を行うと、679グラム/インチ(g/in)(6.66N/in)および607g/in(5.95N/in)の結果が得られる。最初の剥離想定から8日後、サンプルの2回の剥離測定を行うと、ロードセルの限界を超える1100g/in(10.8N/in)を超える結果が得られる。明らかに、そして予期せぬことに、サンプルの層の接着力が経時的に増加する。
熱可塑性封止剤フィルムを使用して、4つの例示的な積層構造を作製する。封止剤層は、DupontまたはJura−plast GMBHより入手できる熱可塑性アイオノマーと、Etimex、Bayer、Stevens、またはBemisより入手できる熱可塑性ポリウレタンとを含む。各封止剤層の表面はコロナ処理され、Saint−Gobain Performance Plastics Corporationより入手したエチレンとテトラフルオロエチレンとのコポリマー(ETFE)層のC処理された側に積層する。数時間後、2つの層は分離できなくなり、すなわち、2つの層の間の結合が層の引張強度を超えた。Saint−Gobain Performance Plastics Corporationより入手したエチレンaテトラフルオロエチレンのコポリマー(ETFE)層のC処理された側に積層される熱可塑性アイオノマーおよび熱可塑性ポリウレタンを使用するコロナ処理していない対照封止剤積層体に関する比較データを収集する。結果は表2に見ることができる。
Claims (44)
- 主面を有する封止剤層であって、前記封止剤層の前記主面が、接着力を増加させるために処理される封止剤層と;
約165℃を超える融点温度またはガラス転移温度を有する熱可塑性ポリマー層とを含み、前記熱可塑性層が、接着力を増加させるために処理される主面を有し、前記封止剤層の前記処理された主面上に配置される、積層構造。 - 前記熱可塑性ポリマー層がフルオロポリマーである、請求項1に記載の積層構造。
- 前記フルオロポリマーが、テトラフルオロエチレン、ヘキサフルオロプロピレン、クロロトリフルオロエチレン、トリフルオロエチレン、フッ化ビニリデン、フッ化ビニル、パーフルオロプロピルビニルエーテル、パーフルオロメチルビニルエーテル、またはそれらの任意の組み合わせのモノマーから形成されるホモポリマー、コポリマー、ターポリマー、またはポリマーブレンドを含む、請求項2に記載の積層構造。
- 前記フルオロポリマーが、エチレンとテトラフルオロエチレンとのコポリマー(ETFE)、ポリフッ化ビニリデン(PVDF)、フッ素化エチレンプロピレン(FEP)、またはそれらの組み合わせである、請求項2に記載の積層構造。
- 前記熱可塑性ポリマー層が、ポリメチルペンテン、ポリイミド、ポリエステル、ポリアミド、ポリカーボネート、ポリエチレン、ポリエーテルイミド、ポリエチレンテレフタレート、ポリエーテルエーテルケトン、またはそれらの組み合わせを含む、請求項1〜4のいずれか一項に記載の積層構造。
- 前記熱可塑性ポリマー層が約200℃を超える融点温度またはガラス転移温度を有する、請求項1〜5のいずれか一項に記載の積層構造。
- 前記封止剤層が、エチレン、プロピレン、ブテン、ペンテン、メチルペンテン、オクテン、ノルボルネン、またはそれらの任意の組み合わせのモノマーから形成されたホモポリマー、コポリマー、ターポリマー、アイオノマー、アロイ、またはそれらの任意の組み合わせを含む、請求項1〜6のいずれか一項に記載の積層構造。
- 前記封止剤層がエチレン酢酸ビニルである、請求項1〜7のいずれか一項に記載の積層構造。
- 前記封止剤層が、前記主面の表面官能性を増加させるための官能基を含む、請求項1〜8のいずれか一項に記載の積層構造。
- 前記官能基が、過酸化物、シラン、アミン、カルボン酸、またはそれらの組み合わせを含む、請求項9に記載の積層構造。
- 前記封止剤層が実質的に硬化されない、請求項1〜10のいずれか一項に記載の積層構造。
- 前記封止剤層および前記フルオロポリマー層の接着力を増加させるための前記処理が、表面処理、化学処理、ナトリウムエッチング、プラズマ処理、またはそれらの任意の組み合わせを含む、請求項1〜11のいずれか一項に記載の積層構造。
- 前記処理が、コロナ処理、電子ビーム処理、火炎処理、スカッフィング、ナトリウムナフタレン表面処理、C処理、プラズマ処理、イオンビーム処理、レーザーアブレーション処理、またはそれらの任意の組み合わせを含む、請求項12に記載の積層構造。
- 前記処理が、C処理、コロナ処理、プラズマ処理、またはそれらの任意の組み合わせを含む、請求項13に記載の積層構造。
- 約2ミル〜約200ミルの厚さを有する、請求項1〜14のいずれか一項に記載の積層構造。
- 少なくとも約5.0ニュートン/インチ(N/インチ)の剥離力を有する、請求項1〜15のいずれか一項に記載の積層構造。
- 少なくとも約20.0ニュートン/インチの剥離力を有する、請求項16に記載の積層構造。
- 前記熱可塑性ポリマー層および前記封止剤層が、経時的に増加する接着力を有する、請求項1〜17のいずれか一項に記載の積層構造。
- 前記積層構造が、電子デバイスの保護シート、または標識の積層体である、請求項1〜18のいずれか一項に記載の積層構造。
- 前記封止剤層の第2の主面の上に重ねられる第2の熱可塑性ポリマー層をさらに含む、請求項1〜19のいずれか一項に記載の積層構造。
- 前記熱可塑性ポリマー層の第2の主面の上に重ねられる第2の封止剤層をさらに含む、請求項1〜20のいずれか一項に記載の積層構造。
- 主面を有するエチレン酢酸ビニル層であって、前記エチレン酢酸ビニルの前記主面が接着力を増加させるためにコロナ処理されるエチレン酢酸ビニル層と;
主面を有するエチレンとテトラフルオロエチレンとのコポリマー(ETFE)層とを含み、前記フルオロポリマー層の前記主面が、接着力を増加させるためにC処理され、前記エチレン酢酸ビニル層の前記処理された主面の上に配置される、積層構造。 - 前記エチレン酢酸ビニル層が、前記主面の表面官能性を増加させるための官能基を含む、請求項22に記載の積層構造。
- 約2ミル〜約200ミルの厚さを有する、請求項22または23に記載の積層構造。
- 少なくとも約5.0ニュートン/インチ(N/インチ)の剥離力を有する、請求項22〜24のいずれか一項に記載の積層構造。
- 少なくとも約20.0ニュートン/インチの剥離力を有する、請求項25に記載の積層構造。
- 積層構造の形成方法であって、
約165℃を超える融点温度またはガラス転移温度を有する熱可塑性ポリマー層を提供するステップであって、前記熱可塑性ポリマー層が主面を有するステップと;
前記主面の接着力を増加させるために、前記熱可塑性ポリマー層の前記主面を処理するステップと;
主面を有する封止剤層を提供するステップと;
前記主面の接着力を増加させるために、前記封止剤層の前記主面を処理するステップと;
前記熱可塑性ポリマー層の前記処理された主面を、前記封止剤層の前記処理された主面の上に配置するステップとを含む、方法。 - 前記熱可塑性ポリマー層の前記処理された主面を、前記封止剤層の前記処理された主面の上に配置するステップが、前記熱可塑性ポリマー層を前記封止剤層に積層することを含む、請求項27に記載の方法。
- 前記熱可塑性ポリマー層を前記封止剤層に積層するステップの間に、前記封止剤層が実質的に硬化されない、請求項28に記載の方法。
- 前記熱可塑性ポリマー層がフルオロポリマーである、請求項27〜29のいずれか一項に記載の方法。
- 前記フルオロポリマーが、テトラフルオロエチレン、ヘキサフルオロプロピレン、クロロトリフルオロエチレン、トリフルオロエチレン、フッ化ビニリデン、フッ化ビニル、パーフルオロプロピルビニルエーテル、パーフルオロメチルビニルエーテル、またはそれらの任意の組み合わせのモノマーから形成されたホモポリマー、コポリマー、ターポリマー、またはポリマーブレンドを含む、請求項30に記載の方法。
- 前記熱可塑性ポリマー層が、ポリメチルペンテン、ポリイミド、ポリエステル、ポリアミド、ポリカーボネート、ポリエチレン、ポリエーテルイミド、ポリエチレンテレフタレート、ポリエーテルエーテルケトン、またはそれらの組み合わせを含む、請求項27〜31のいずれか一項に記載の方法。
- 前記熱可塑性ポリマー層の前記主面を処理するステップが、表面処理、化学処理、ナトリウムエッチング、プラズマ処理、またはそれらの任意の組み合わせを含む、請求項27〜32のいずれか一項に記載の方法。
- 前記処理が、コロナ処理、電子ビーム処理、火炎処理、スカッフィング、ナトリウムナフタレン表面処理、C処理、プラズマ処理、イオンビーム処理、レーザーアブレーション処理、またはそれらの任意の組み合わせを含む、請求項33に記載の方法。
- 前記熱可塑性ポリマー層が、約200℃を超える融点温度またはガラス転移温度を有する、請求項27〜34のいずれか一項に記載の方法。
- 前記封止剤層が、エチレン、プロピレン、ブテン、ペンテン、メチルペンテン、オクテン、ノルボルネン、またはそれらの任意の組み合わせのモノマーから形成されたホモポリマー、コポリマー、ターポリマー、アイオノマー、アロイ、またはそれらの任意の組み合わせを含む、請求項27〜35のいずれか一項に記載の方法。
- 前記封止剤層が、前記主面の表面官能性を増加させるための官能基を含む、請求項27〜36のいずれか一項に記載の方法。
- 前記官能基が、過酸化物、シラン、アミン、カルボン酸、またはそれらの組み合わせを含む、請求項37に記載の方法。
- 前記封止剤層の前記主面を処理するステップが、表面処理、化学処理、ナトリウムエッチング、プラズマ処理、またはそれらの任意の組み合わせを含む、請求項27〜38のいずれか一項に記載の方法。
- 前記処理が、コロナ処理、電子ビーム処理、火炎処理、スカッフィング、ナトリウムナフタレン表面処理、C処理、プラズマ処理、イオンビーム処理、レーザーアブレーション処理、またはそれらの任意の組み合わせを含む、請求項39に記載の方法。
- 約300°Fを超える温度で前記積層構造のオートクレーブ処理を行うステップをさらに含む、請求項27〜40のいずれか一項に記載の方法。
- 前記封止剤層の第2の主面の上に重なる第2の熱可塑性ポリマー層を提供するステップをさらに含む、請求項27〜41のいずれか一項に記載の方法。
- 前記熱可塑性ポリマー層の第2の主面の上に重なる第2の封止剤層を提供するステップをさらに含む、請求項27〜42のいずれか一項に記載の方法。
- 電子デバイスの保護シート、または標識の積層体として前記積層体を配置するステップをさらに含む、請求項27〜43のいずれか一項に記載の方法。
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Application Number | Priority Date | Filing Date | Title |
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US38631910P | 2010-09-24 | 2010-09-24 | |
US61/386,319 | 2010-09-24 | ||
PCT/US2011/053009 WO2012040591A2 (en) | 2010-09-24 | 2011-09-23 | Laminate structure and method for making |
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JP2013543455A true JP2013543455A (ja) | 2013-12-05 |
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US (1) | US20120107615A1 (ja) |
EP (1) | EP2619006A2 (ja) |
JP (1) | JP2013543455A (ja) |
KR (2) | KR20130054432A (ja) |
CN (1) | CN103189205A (ja) |
SG (1) | SG189029A1 (ja) |
WO (1) | WO2012040591A2 (ja) |
Families Citing this family (14)
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TWI598365B (zh) * | 2012-06-26 | 2017-09-11 | 三井化學東賽璐股份有限公司 | 太陽電池封裝片、及太陽電池模組及其製造方法 |
WO2014071306A1 (en) * | 2012-11-05 | 2014-05-08 | Gordon Holdings, Inc. | High strength, light weight composite structure, method of manufacture and use thereof |
JP6133094B2 (ja) * | 2013-03-25 | 2017-05-24 | 本田技研工業株式会社 | 燃料電池の製造方法 |
KR20140142026A (ko) * | 2013-06-03 | 2014-12-11 | 삼성디스플레이 주식회사 | 기판 합착용 하부 필름, 기판 밀봉체 및 이들을 이용한 유기 발광 표시 장치의 제조 방법 |
EP3013578A1 (en) * | 2013-06-28 | 2016-05-04 | Dow Global Technologies LLC | Backsheets/frontsheets having improved adhesion to encapsulants and photovoltaic modules made therefrom |
CN103802427A (zh) * | 2014-03-07 | 2014-05-21 | 无锡市圣能光源科技有限公司 | 一种电子封装应用类pet/eva阻燃复合薄膜及其制备方法 |
US9673344B2 (en) * | 2014-08-07 | 2017-06-06 | Lumeta, Llc | Apparatus and method for photovoltaic module with tapered edge seal |
FR3029526B1 (fr) * | 2014-12-03 | 2018-01-12 | Arkema France | Composition thermoplastique a base de poly(sulfure de phenylene) et de polyolefine greffee polyamide |
US11787911B2 (en) | 2017-06-13 | 2023-10-17 | Henkel Ag & Co. Kgaa | Activating surfaces for subsequent bonding |
GB201709352D0 (en) | 2017-06-13 | 2017-07-26 | Henkel IP & Holding GmbH | Activating surfaces for subsequent bonding |
CN109616450B (zh) * | 2018-11-08 | 2021-05-18 | 清华大学深圳研究生院 | 一种封装材料及其应用 |
GB2579608B (en) | 2018-12-06 | 2023-02-15 | Henkel Ag & Co Kgaa | Activating surfaces for subsequent bonding to another substrate |
CN111732910B (zh) | 2020-06-30 | 2022-05-27 | 晶科绿能(上海)管理有限公司 | 复合封装材料和用其封装的光伏组件 |
CN111900221B (zh) * | 2020-08-05 | 2022-07-08 | 苏州中来光伏新材股份有限公司 | 一种轻质高强度光伏组件及其制备方法 |
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- 2011-09-23 WO PCT/US2011/053009 patent/WO2012040591A2/en active Application Filing
- 2011-09-23 JP JP2013530361A patent/JP2013543455A/ja not_active Ceased
- 2011-09-23 SG SG2013020615A patent/SG189029A1/en unknown
- 2011-09-23 KR KR1020137009282A patent/KR20130054432A/ko active Application Filing
- 2011-09-23 CN CN2011800532652A patent/CN103189205A/zh active Pending
- 2011-09-23 KR KR1020157003490A patent/KR20150023075A/ko not_active Application Discontinuation
- 2011-09-23 US US13/243,160 patent/US20120107615A1/en not_active Abandoned
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Also Published As
Publication number | Publication date |
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KR20130054432A (ko) | 2013-05-24 |
US20120107615A1 (en) | 2012-05-03 |
EP2619006A2 (en) | 2013-07-31 |
KR20150023075A (ko) | 2015-03-04 |
WO2012040591A2 (en) | 2012-03-29 |
CN103189205A (zh) | 2013-07-03 |
SG189029A1 (en) | 2013-05-31 |
WO2012040591A3 (en) | 2012-06-07 |
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