JP2013185678A - 摩擦伝動ベルト及びその製造方法 - Google Patents
摩擦伝動ベルト及びその製造方法 Download PDFInfo
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- JP2013185678A JP2013185678A JP2012052759A JP2012052759A JP2013185678A JP 2013185678 A JP2013185678 A JP 2013185678A JP 2012052759 A JP2012052759 A JP 2012052759A JP 2012052759 A JP2012052759 A JP 2012052759A JP 2013185678 A JP2013185678 A JP 2013185678A
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- friction transmission
- transmission belt
- mass
- parts
- belt
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Images
Classifications
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- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
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- B29D29/10—Driving belts having wedge-shaped cross-section
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- F16G1/06—Driving-belts made of rubber
- F16G1/08—Driving-belts made of rubber with reinforcement bonded by the rubber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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Abstract
【解決手段】摩擦伝動ベルトのプーリに係合又は接触可能な摩擦伝動部を、エチレン−α−オレフィンエラストマーと鉱物系充填剤と界面活性剤とを含むゴム組成物で形成する。鉱物系充填剤は、炭酸カルシウム、珪酸マグネシウム、珪酸アルミニウム、珪酸カルシウム、タルク、クレー及びシリカから選択された少なくとも一種であってもよい。鉱物系充填剤のpHが、7以上であってもよい。鉱物系充填剤の一次平均粒子径は、0.5〜20μm程度であってもよい。
【選択図】なし
Description
φ=2tan−1(h/r)
(式中、φは接触角、hは水滴の高さ、rは水滴の半径を示す)
水との接触角は、協和界面科学社製の全自動接触角形(CA−W型)を用いて、摩擦伝動面に滴下した水滴の投影写真から、φ/2法により測定した。なお、測定は滴下から60秒後に行い、評価した。
摩擦係数(μ)−ベルト滑り速度(V)測定に用いた走行試験機は、図4に示す形態で、駆動プーリ42(直径120mm)、従動プーリ43(直径110mm)、テンションプーリ44(直径60mm)、アイドラープーリ45,46,47(直径77mm)を配置して構成している。Vリブドベルト41を試験機の各プーリ42〜47に掛架し、Vリブドベルト41の従動プーリ43との巻き付け角度を50度、テンションプーリ44への巻き付け角度を180度、アイドラープーリ47への巻き付け角度を120度にして、駆動プーリ42の回転数0〜300rpm、ベルト張力30N/リブの試験条件で、駆動プーリ42に荷重を付与してVリブドベルト41を走行させ、従動プーリ43には負荷を与え走行させた。
伝達性能試験に用いた走行試験機は、図5に示す形態で、駆動プーリ52(直径120mm)、従動プーリ53(直径120mm)、テンションプーリ54(直径65mm)、アイドラープーリ55(直径80mm)を配置して構成している。Vリブドベルト51を試験機の各プーリ52〜55に掛架し、Vリブドベルト51の駆動プーリ52への巻き付け角度を180度、従動プーリ53への巻き付け角度を60°に調節した。
EPDM:三井化学(株)製「EPT2060M」
老化防止剤:精工化学(株)製「ノンフレックスOD3」
有機過酸化物:化薬アクゾ(株)製「パーカドックス14RP」
界面活性剤1:ポリオキシアルキレンアルキルエーテル(C12C13合成アルコールのエチレンオキサイド及びプロピレンオキサイド付加体)、日本乳化剤(株)製「ニューコール2304−Y」、HLB9.3
界面活性剤2:ポリオキシアルキレンアルキルエーテル、花王(株)製「エマルゲンLS−106」、HLB12.5
界面活性剤3:ポリオキシエチレントリデシルエーテル、東邦化学(株)製「ペグノールTE−10A」
炭酸カルシウム:白石カルシウム(株)製「ホワイトンSSB」、平均1次粒子径1.5μm、pH9.8
タルク:竹原化学工業(株)製「STタルク」、平均1次粒子径9.0μm、pH9.0
クレー:竹原化学工業(株)製「シリカライト」、平均1次粒子径1.5μm、pH8.0
ポリアミド短繊維:旭化成(株)製「66ナイロン」
パラフィン系オイル:出光興産(株)製「PW−90」
HAFカーボンブラアック:東海カーボン(株)製「シースト3」
固体潤滑剤:グラファイト
(圧縮層用未加硫ゴムシートの作製)
圧縮層用未加硫ゴムシートは、EPDMポリマー100質量部と、亜鉛華5質量部と、ステアリン酸1質量部と、老化防止剤2質量部と、共架橋剤(N,N’−m−フェニレンジマレイミド)2質量部と、有機過酸化物8質量部と、硫黄0.3質量部と、表1に示す所定量の添加剤とをバンバリーミキサーで混練後、カレンダーロールで圧延することにより作製した。
接着層用未加硫ゴムシートは、短繊維を配合しない点を除き、圧縮層用未加硫ゴムシートと同様に作製した。
フラットな円筒状の成形モールドに、2プライのゴム付綿帆布及び接着層用未加硫ゴムシートを巻きつけ、この上にポリエステル繊維のロープからなる心線をスピニングし、さらに圧縮層用未加硫ゴムシートを巻き付けた後、圧縮層用未加硫ゴムシートの上に加硫用ジャケットを被せて、成形モールドを加硫缶内に入れて加硫した後、筒状の加硫スリーブを成形モールドから取り出す。加硫スリーブの圧縮層をグラインダーにより研削して複数のリブを形成してから、カッターにより個々3リブのベルトに切断して、Vリブドベルトに仕上げた。
12,22…心線
13…接着層
14,24…圧縮層
15,25…伸張層
16,26…短繊維
17,27…リブ
18,28…摩擦伝動面
29…植毛層
30…水滴
42,52…駆動プーリ
62…クランクプーリ
43,53…従動プーリ
63…コンプレッサープーリ
44,54…テンションプーリ
64…オルタネータプーリ
45,46,47,55,65…アイドラープーリ
66…ウォーターポンププーリ
A,B,C…注水箇所
Claims (11)
- プーリに係合又は接触可能な摩擦伝動部を有する摩擦伝動ベルトであって、前記摩擦伝動部が、エチレン−α−オレフィンエラストマーと鉱物系充填剤と界面活性剤とを含むゴム組成物で形成されている摩擦伝動ベルト。
- 鉱物系充填剤が、金属炭酸塩、金属珪酸塩、及び金属酸化物から選択された少なくとも一種である請求項1記載の摩擦伝動ベルト。
- 鉱物系充填剤が、炭酸カルシウム、珪酸マグネシウム、珪酸アルミニウム、珪酸カルシウム、タルク、クレー及びシリカから選択された少なくとも一種である請求項1又は2記載の摩擦伝動ベルト。
- 鉱物系充填剤の割合が、エチレン−α−オレフィンエラストマー100質量部に対して、5〜50質量部である請求項1〜3のいずれかに記載の摩擦伝動ベルト。
- 鉱物系充填剤のpHが、JIS K5101に準拠して、7以上である請求項1〜4のいずれかに記載の摩擦伝動ベルト。
- 鉱物系充填剤の一次平均粒子径が、0.5〜20μmである請求項1〜5のいずれかに記載の摩擦伝動ベルト。
- 界面活性剤が、非イオン界面活性剤である請求項1〜6のいずれかに記載の摩擦伝動ベルト。
- 界面活性剤が、エーテル型非イオン界面活性剤である請求項1〜7のいずれかに記載の摩擦伝動ベルト。
- 界面活性剤の割合が、エチレン−α−オレフィンエラストマー100質量部に対して、2〜15質量部である請求項1〜8のいずれかに記載の摩擦伝動ベルト。
- ゴム組成物が、さらにパラフィン系可塑剤、カーボンブラック及び短繊維から選択された少なくとも一種を含む請求項1〜9のいずれかに記載の摩擦伝動ベルト。
- エチレン−α−オレフィンエラストマーと鉱物系充填剤と界面活性剤とを含むゴム組成物で形成された未加硫ゴムシートを加硫することにより、請求項1〜10のいずれかに記載の摩擦伝動ベルトを製造する方法。
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