JP2012184331A - 塑性加工用潤滑被膜の形成方法 - Google Patents
塑性加工用潤滑被膜の形成方法 Download PDFInfo
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- JP2012184331A JP2012184331A JP2011048459A JP2011048459A JP2012184331A JP 2012184331 A JP2012184331 A JP 2012184331A JP 2011048459 A JP2011048459 A JP 2011048459A JP 2011048459 A JP2011048459 A JP 2011048459A JP 2012184331 A JP2012184331 A JP 2012184331A
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- 238000000576 coating method Methods 0.000 title claims abstract description 65
- 239000011248 coating agent Substances 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 52
- 239000004033 plastic Substances 0.000 title claims abstract description 34
- 229920003023 plastic Polymers 0.000 title claims abstract description 34
- 238000005461 lubrication Methods 0.000 title abstract description 14
- 239000013078 crystal Substances 0.000 claims abstract description 26
- 239000000843 powder Substances 0.000 claims abstract description 17
- 238000003776 cleavage reaction Methods 0.000 claims abstract description 14
- 150000001875 compounds Chemical class 0.000 claims abstract description 14
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- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 claims abstract description 9
- 229910000165 zinc phosphate Inorganic materials 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
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- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000005480 shot peening Methods 0.000 claims abstract description 3
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- 239000000314 lubricant Substances 0.000 claims description 28
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- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 abstract description 10
- 229910052982 molybdenum disulfide Inorganic materials 0.000 abstract description 10
- 235000011132 calcium sulphate Nutrition 0.000 abstract 1
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
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- 238000001125 extrusion Methods 0.000 description 2
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- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 238000007602 hot air drying Methods 0.000 description 2
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- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
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- 239000010452 phosphate Substances 0.000 description 2
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- GYSCBCSGKXNZRH-UHFFFAOYSA-N 1-benzothiophene-2-carboxamide Chemical compound C1=CC=C2SC(C(=O)N)=CC2=C1 GYSCBCSGKXNZRH-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- GHVNFZFCNZKVNT-UHFFFAOYSA-N Decanoic acid Natural products CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
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- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
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- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000004203 carnauba wax Substances 0.000 description 1
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- 229910052802 copper Inorganic materials 0.000 description 1
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- 239000010439 graphite Substances 0.000 description 1
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- 229910001385 heavy metal Inorganic materials 0.000 description 1
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- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
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Abstract
【解決手段】表面性状処理により被加工材表面を最大高さ粗さ(Rz)が5μm以上となるように調整する表面性状工程と、表面性状工程の後に、ショットブラストもしくはショットピーニング装置により、二硫化モリブデン、二硫化タングステン、リン酸亜鉛、硫酸カルシウムから選ばれた一種以上のへき開性化合物結晶粉体を投射することで潤滑被膜を形成する潤滑被膜形成工程と、を含むことを特徴とする塑性加工用潤滑被膜の形成方法。
【選択図】なし
Description
(1)表面性状処理
市販の投射機を用いて表1の条件での表面性状処理を行った。
被加工材:SAE1008伸線材(引張り強さ488MPa)円柱,φ10.8mm×20mm
(2)固体潤滑被膜層形成
市販の投射機(空気圧0.8MPa)を用いて各粉末材料を被加工材表面に対して45°の方向から投射することで固体潤滑被膜層の形成を行った。
(3)評価
<塑性加工試験>
図2に示す密閉押出し加工金型を用いて各潤滑被膜処理を施した被加工材の塑性加工性能を評価した。加工評価は、10回連続で実施し、軸絞り加工部の被膜状態、疵や焼付の発生などにより行った。なお、図3に加工時における被膜脱落の指標とした試験片絞り加工先端部に発生する金属光沢領域の例を示す。
<評価基準>
◎:被膜脱落を示す金属光沢領域発生の平均が、試験片絞り加工先端部から3mm未満であり、疵や焼付はみられない
○:被膜脱落を示す金属光沢領域発生の平均が、試験片絞り加工先端部から3mm以上5mm未満であり、疵や焼付はみられない
△:被膜脱落を示す金属光沢領域発生の平均が、試験片絞り加工先端部から5mm以上で疵や焼付はみられない
×:試験片絞り加工部に疵や焼付がみられる試験片が発生する
Claims (3)
- 表面性状処理により被加工材表面を最大高さ粗さ(Rz)が5μm以上となるように調整する表面性状工程と、表面性状工程の後に、ショットブラストもしくはショットピーニング装置により、二硫化モリブデン、二硫化タングステン、リン酸亜鉛、硫酸カルシウムから選ばれた一種以上のへき開性化合物結晶粉体を投射することで潤滑被膜を被加工材表面に形成する潤滑被膜形成工程と、を含むことを特徴とする塑性加工用潤滑被膜の形成方法。
- 前記潤滑被膜の上層に、鉱物油、油脂、アルカリ石けん、金属石けん、ワックス、層状構造アミノ酸化合物、有機変性粘土鉱物から選ばれる一種もしくは二種以上の補助潤滑剤を付着させる補助潤滑剤付着工程を更に含むことを特徴とする、請求項1に記載の塑性加工用潤滑被膜の形成方法。
- 請求項1記載の表面性状工程及び潤滑被膜形成工程を含むか、又は更に請求項2記載の潤滑補助剤付着工程を含むことを特徴とする、潤滑被膜が形成された塑性加工材の製造方法。
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017075376A (ja) * | 2015-10-15 | 2017-04-20 | 住友電工焼結合金株式会社 | 摺動部材表面の改質方法 |
JP2017159357A (ja) * | 2016-03-11 | 2017-09-14 | 富士ゼロックス株式会社 | 金属筒状体の製造方法、電子写真感光体用基材の製造方法、電子写真感光体の製造方法及びインパクトプレス加工用金属塊 |
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JPS535055A (en) * | 1976-07-06 | 1978-01-18 | Nippon Steel Corp | Method of lubricating cold forging work |
JPS63174748A (ja) * | 1987-01-14 | 1988-07-19 | Sumitomo Metal Ind Ltd | 冷間鍛造用Ti及びTi合金線材の連続伸線方法 |
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JP2017075376A (ja) * | 2015-10-15 | 2017-04-20 | 住友電工焼結合金株式会社 | 摺動部材表面の改質方法 |
JP2017159357A (ja) * | 2016-03-11 | 2017-09-14 | 富士ゼロックス株式会社 | 金属筒状体の製造方法、電子写真感光体用基材の製造方法、電子写真感光体の製造方法及びインパクトプレス加工用金属塊 |
CN107179657A (zh) * | 2016-03-11 | 2017-09-19 | 富士施乐株式会社 | 金属筒状体制造方法、电子照相感光体用基材制造方法、电子照相感光体制造方法和冲压加工用金属块 |
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