JP2011506669A - 接着フィルム、ダイシング・ダイボンディングフィルム及び半導体装置 - Google Patents
接着フィルム、ダイシング・ダイボンディングフィルム及び半導体装置 Download PDFInfo
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Abstract
Description
以下、本発明に係る実施例を通して本発明をさらに詳細に説明するが、本発明の範囲が以下に提示された実施例により制限されるものではない。
芳香族系エポキシ樹脂(ノボラック型エポキシ樹脂、軟化点80℃)66重量部、エポキシ樹脂の硬化剤としてフェノール樹脂(フェノールノボラック樹脂、軟化点90℃)34重量部、エポキシ基含有アクリル系共重合体(SA−55、LG化学製、Tg=9℃、重量平均分子量500,000)200重量部、硬化促進剤(2−フェニル−4−メチルイミダゾール(2P4MZ))0.3重量部、充填剤としてシリカ(溶融シリカ、平均粒径75nm)45重量部からなる組成物を、メチルエチルケトンに撹拌混合してワニスを製造した。
塗膜厚さを10μmに変更したことを除いては、前記実施例1と同様にしてフィルムを製作した。
熱可塑性アクリル系樹脂のガラス転移温度が15℃であり、含量を400重量部に変更したことを除いては、前記実施例1と同様にしてフィルムを製作した。
熱可塑性アクリル系樹脂含量を150重量部に、且つ充填剤としてシリカ含量を20重量部に変更したことを除いては前記実施例1と同様にしてフィルムを製作した。
熱可塑性アクリル系樹脂のガラス転移温度が−15℃に変更されたことを除いては、前記実施例1と同様にしてフィルムを製作した。
充填剤を添加しないことを除いては、前記実施例1と同様にしてフィルムを製作した。
熱可塑性アクリル系樹脂含量を50重量部に変更したことを除いては、前記実施例1と同様にしてフィルムを製作した。
1.室温引張評価
ダイボンディングフィルムをコーティング方向に幅10mm、長さ50mmで裁断する。裁断されたサンプルの中央を25mm残して、両端をテーピングする。テーピングされた両端を引張評価装置に固定し、速度0.3mm/秒で引張する。得られた引張曲線から弾性領域の勾配と、弾性領域と塑性領域の転換点である降伏強度とを求める。この時、使用された引張評価装置はStable Micro System社(英国)のTexture Analyzerである。
ダイボンディングフィルムに、ダイシングフィルム(基材フィルム100μm、粘着剤部10μm)をラミネートした後、裁断して、ダイシング・ダイボンディングフィルムを製作した。製作されたサンプルに対して、75μm厚さのウエハーに付着後、次の通りに、ダイシングを実施した。ダイシング時、ダイのサイズは5×5mmであり、カット深さ(cut depth)はウエハー、ダイボンディングフィルムとダイシングフィルムの粘着部全体と基材フィルム20μmまでである。ダイシング後、100個のダイの中からバリが発生したダイに対してバリ発生率を計算した。ダイシング時、ブレードの進行速度は40mm/秒であり、ブレード回転速度は40000rpmである。
Claims (16)
- 基材フィルム及び接着層を含み、
前記接着層は5〜50μmの厚さで降伏強度が20〜50gfであり、引張弾性領域の勾配が30〜80gf/mmである接着フィルム。 - 前記接着層は、熱可塑性樹脂及び熱硬化性樹脂を含むことを特徴とする請求項1に記載の接着フィルム。
- 前記熱硬化性樹脂は、硬化剤を含むことを特徴とする請求項2に記載の接着フィルム。
- 熱可塑性樹脂及び硬化剤を含む熱硬化性樹脂の混合比(熱可塑性樹脂/熱硬化性樹脂)は1〜5であることを特徴とする請求項2に記載の接着フィルム。
- 前記熱可塑性樹脂は、熱硬化性樹脂と架橋可能な官能基を含むアクリル系共重合体であることを特徴とする請求項2に記載の接着フィルム。
- 前記アクリル系共重合体は、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート、2−ヒドロキシエチレングリコール(メタ)アクリレート、2−ヒドロキシプロピレングリコール(メタ)アクリレート、アクリル酸、メタクリル酸、アクリル酸二量体、イタコン酸、マレイン酸、(メタ)アクリロニトリル、及びグリシジル(メタ)アクリレートよりなる群から選択される一つ以上の単量体を含むことを特徴とする請求項5記載の接着フィルム。
- 前記アクリル系共重合体は、ガラス転移温度が−10〜30℃であることを特徴とする請求項5に記載の接着フィルム。
- 前記アクリル系共重合体は、分子量が100,000〜2,500,000であることを特徴とする請求項5に記載の接着フィルム。
- 前記熱硬化性樹脂は、エポキシ樹脂であることを特徴とする請求項2に記載の接着フィルム。
- 前記エポキシ樹脂は、クレゾールノボラックエポキシ樹脂、ビスフェノールA型ノボラックエポキシ樹脂、フェノールノボラックエポキシ樹脂、4官能性エポキシ樹脂、ビフェニル型エポキシ樹脂、トリフェノールメタン型エポキシ樹脂、アルキル変性トリフェノールメタンエポキシ樹脂、ナフタレン型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、及びジシクロペンタジエン変性フェノール型エポキシ樹脂よりなる群から選択される一つ以上であることを特徴とする請求項9に記載の接着フィルム。
- 前記接着層は、全体組成物100重量部に対して、充填剤5〜20重量部をさらに含むことを特徴とする請求項1に記載の接着フィルム。
- 前記充填剤は、シリカ、アルミナ、水酸化アルミニウム、水酸化カルシウム、及びカーボン系粒子よりなる群から選択される一つ以上であることを特徴とする請求項11に記載の接着フィルム。
- 前記充填剤は平均粒径が1〜100nmであることを特徴とする請求項11に記載の接着フィルム。
- ダイシングフィルム;及び
前記ダイシングフィルムの一面に形成された、請求項1〜13のいずれかに記載の接着フィルムと、を含むダイシング・ダイボンディングフィルム。 - 請求項14に記載のダイシング・ダイボンディングフィルムの接着層が、ウエハーの一面に付着され、ダイシングフィルムがウエハーリングフレームに固定されている半導体ウエハー。
- 配線基板;
配線基板のチップ搭載面に付着されている、請求項1〜13のいずれかに記載の接着層;及び
前記接着フィルム上に搭載された半導体チップと、を含む半導体装置。
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KR1020070127741A KR100922226B1 (ko) | 2007-12-10 | 2007-12-10 | 접착 필름, 다이싱 다이본딩 필름 및 반도체 장치 |
PCT/KR2008/006300 WO2009075472A1 (en) | 2007-12-10 | 2008-10-24 | Adhesive film, dicing die bonding film and semiconductor device using the same |
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EP (1) | EP2193176A4 (ja) |
JP (1) | JP2011506669A (ja) |
KR (1) | KR100922226B1 (ja) |
CN (1) | CN101835861A (ja) |
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JP7007827B2 (ja) | 2017-07-28 | 2022-01-25 | 日東電工株式会社 | ダイボンドフィルム、ダイシングダイボンドフィルム、および半導体装置製造方法 |
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KR102491928B1 (ko) | 2017-07-28 | 2023-01-27 | 닛토덴코 가부시키가이샤 | 다이 본드 필름, 다이싱 다이 본드 필름, 및 반도체 장치 제조 방법 |
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WO2009075472A1 (en) | 2009-06-18 |
EP2193176A1 (en) | 2010-06-09 |
TWI532812B (zh) | 2016-05-11 |
KR100922226B1 (ko) | 2009-10-20 |
KR20090060804A (ko) | 2009-06-15 |
TW200934850A (en) | 2009-08-16 |
US20100289158A1 (en) | 2010-11-18 |
CN101835861A (zh) | 2010-09-15 |
EP2193176A4 (en) | 2014-11-19 |
US8207616B2 (en) | 2012-06-26 |
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