JP2010538177A - 製紙用および工業用の布の縫合を製造する方法、ならびにその方法により製造した縫合 - Google Patents
製紙用および工業用の布の縫合を製造する方法、ならびにその方法により製造した縫合 Download PDFInfo
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- JP2010538177A JP2010538177A JP2010524025A JP2010524025A JP2010538177A JP 2010538177 A JP2010538177 A JP 2010538177A JP 2010524025 A JP2010524025 A JP 2010524025A JP 2010524025 A JP2010524025 A JP 2010524025A JP 2010538177 A JP2010538177 A JP 2010538177A
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Abstract
【課題】レーザー結合技術を利用して、布の縫合領域の改良を図る技術の提供。
【解決手段】この発明は、製紙機械布(PMC)やその他の工業および工学分野の布に適用する技術である。レーザーエネルギーを用いることにより、布の選択した位置を溶融あるいは結合し、改良を図る。改良した縫合領域は、強度、耐久性、開放性、適切な支持位置の数、および本質的に布本体と同じFSIなどの諸特性をもつことになる。この発明は、また、MD方向に測った縫合幅が今までの一般的な技術で形成した縫合の幅の一部であっても同じ強度をもつ、耐久性のある布にも関する。
【選択図】図1
Description
形成することが知られている。
1.縫合してあるが、仕上げ前の布を準備する工程
2.縫合を洗浄する工程
3.布を適切な装置に装着し、特定レベルの張力をかける工程
4.縫合に対し、レーザー染料(目的に合った特定のもの)をスプレーし、余分な染料を除去する工程
5.特定の方法で縫合を結合する工程
6.布をある幅に切断する工程
7.エッジ(端)を仕上げる工程
8.布を荷造りし、運送する工程
・ 縫合強度および耐久性
・ 縫合の強固さ−たとえば紙の製造で用いる高圧シャワーや摩耗性充てん材のような、摩耗環境に耐える能力
・ MD方向が短い縫合
・ 縫合可能な新しい布構造物を作り出すことができること
・ 製紙のような湿った環境において布を乾燥走行させること
・ 布特性を高めるための処理(たとえば、ヒートセッチング)の広がり
レーザーエネルギー吸収性材料を含む糸で、二層の布を織り縫合した。レーザーエネルギー源を布の一つの領域に照射し、別の領域は溶融しないものとして残した。そして、対応する各領域からサンプルを採取し、破壊強度を測った。結合したものの破壊強度に53%の増大が見られた。
いろいろな設計の三層SSB布を織り、縫合には、必要な位置にレーザーエネルギー吸収性材料を配置した。縫合の一つの領域にレーザーを照射した後、溶融しない部分と溶融した部分の各サンプルを採取した。溶融(結合)したものの縫合強度が129%に接近するほどに増大した。
他の例において、レーザーエネルギー吸収性材料を含む糸でMD方向の縫合長さが短い三層SSB布を形成した。そして、縫合の一部にレーザーエネルギーを照射した。溶融しない部分と溶融した部分の各サンプルを採取しテストしたところ、溶融(結合)したものの破壊強度に47%の増大が見られた
三層SSB布を織り縫合した。その布の縫合領域には、必要な位置にレーザーエネルギー吸収性材料が存在する。適切なレーザーエネルギー源で縫合を照射した。そして、その布を試験機上、800mpm(m/分)で45gsm(g/平方メートル)の新聞紙を作るギャップ成形機の運搬位置で運転走行させた。試験の条件、たとえば布の張力、カウンターブレード負荷、および真空レベルを変化させた。用いた条件の全範囲において、縫合からはシート排水模様は何も検出されなかった。
Claims (29)
- 工業布の一部を溶融結合する方法であって、次の各工程を備える方法。
(a)レーザーエネルギー吸収性の材料を伴う前記布を準備する工程。
(b)前記布の離れた位置にレーザー源を集束し、それによって、前記離れた位置で部分的に溶融し、布を永続的に結合する工程。 - 前記離れた位置は、布の縫合における糸の交差部か、縫合の末端部のいずれか、または、それら両者の組合せのいずれか一つである、請求項1の方法。
- 前記レーザーエネルギー吸収性の材料は、制御して前記布上に付着し、所定のパターンを作り出すようにする、請求項2の方法。
- 前記レーザーエネルギー吸収性の材料は、前記工業布を構成するために用いる糸を形成するポリマーマトリックス中に含まれる、請求項2の方法。
- 前記レーザーエネルギー吸収性の材料は、前記工業布を構成する糸の上に付着したコーティングである、請求項2の方法。
- 前記コーティングは、前記布を織る前に、前記糸上に染料コーティングで得るか、あるいは、前記布を織り縫合した後で、制御された正確なパターンの中にスプレーすることによって得るかのいずれかである、請求項5の方法。
- 前記離れた位置は、前記布の縫合領域内にあり、その縫合領域のMD方向に測った縫合幅あるいは広がりが、通常の縫合、つまりは、一般的に用いられる今までの技術で形成した同様な強度の縫合の一部となるようにしたものであり、その一部の割合は、0.7以下、好ましくは0.5以下、最も好ましくは0.3以下である、請求項1の方法。
- 前記レーザーエネルギー吸収性の材料は、縫合のすべての末端位置を被うことはないパターンとして与えられる、請求項3、4あるいは5のいずれか一つの方法。
- 前記溶融接合は、前記布の横方向に帯として行われる、請求項1の方法。
- 前記レーザーエネルギー吸収性の材料は、水溶性の染料である、請求項1の方法。
- 前記レーザーエネルギー吸収性の材料は、溶媒あるいは水溶性の染料であり、溶融結合のとき、それぞれ糸の表面を粗くするか、滑らかにする、請求項1の方法。
- 工業布の縫合であって、前記布の縫合領域に複数の溶融結合位置があり、
前記溶融結合を行う領域は、レーザーエネルギー吸収性の材料を付着し、その材料にレーザー源を集束し、それによって、その集束した位置で前記布を部分的に溶融し永続的に結合させ、
しかもまた、前記溶融結合が糸の表面に形成される、
ことを特徴とする改良された縫合。 - 前記縫合は、開放性、接触位置、および、布本体と同じファイバサポートインデックス(FSI)といった諸特性をもつ、請求項12の縫合。
- 前記縫合の強度および耐久性は、同じデザインおよび長さをもつ一般の縫合よりも大きい、請求項12の縫合。
- 前記縫合のMD方向に測った縫合幅は、通常の縫合、つまりは、一般的に用いられる今までの技術で形成した同様な強度の縫合の一部の大きさであり、その一部の割合は、0.7以下、好ましくは0.5以下、最も好ましくは0.3以下である、請求項12の縫合。
- 前記溶融結合した縫合領域は、末端の引き戻しをなくす、請求項12の縫合。
- 前記レーザーエネルギー吸収性の材料は、前記布を織る前に、前記糸上に染料コーティングで得るか、あるいは、前記布を織り縫合した後で、所定のパターンの中に制御しつつ付着させるかのいずれかである、請求項12の縫合。
- 前記溶融接合は、前記布の横方向に帯として行われる、請求項12の縫合。
- 前記レーザーエネルギー吸収性の材料は、水溶性の染料である、請求項12の縫合。
- 前記レーザーエネルギー吸収性の材料は、溶媒あるいは水溶性の染料であり、溶融結合のとき、それぞれ糸の表面を粗くするか、滑らかにする、請求項12の縫合。
- 前記糸の形状、大きさ、特性は、溶融結合しない糸と同じであるか、実質的に同じである、請求項12の縫合。
- 前記離れた位置は、単一の縦糸あるいは横糸の長さ方向に沿う、多数の交差部である、請求項1の方法。
- 前記溶融結合は、スポット溶接と、布の横方向の帯との組合せとして行われる、請求項1の方法。
- 前記溶融結合位置は、単一の縦糸あるいは横糸の長さ方向に沿う、多数の交差部である、請求項12の縫合。
- 前記溶融結合は、スポット溶接と、布の横方向の帯との組合せとして行われる、請求項12の縫合。
- 前記布は、溝付きの糸を備える、請求項1の方法。
- 前記縫合は、ピン縫合あるいはインラインらせん縫合のいずれか一つである、請求項2あるいは7の方法。
- 前記布は、溝付きの糸を備える、請求項12の縫合。
- 前記縫合は、ピン縫合あるいはインラインらせん縫合のいずれか一つである、請求項12の縫合。
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JP5486499B2 (ja) | 2014-05-07 |
PL2200812T3 (pl) | 2020-11-30 |
KR101664124B1 (ko) | 2016-10-10 |
US20120031554A1 (en) | 2012-02-09 |
TW200934644A (en) | 2009-08-16 |
ES2819283T3 (es) | 2021-04-15 |
CN101848801B (zh) | 2014-08-20 |
WO2009032271A3 (en) | 2009-07-23 |
EP2200812A2 (en) | 2010-06-30 |
BRPI0816197B1 (pt) | 2018-12-18 |
TWI519406B (zh) | 2016-02-01 |
CN101848801A (zh) | 2010-09-29 |
US8647474B2 (en) | 2014-02-11 |
CA2698192A1 (en) | 2009-03-12 |
CA2698192C (en) | 2019-11-05 |
WO2009032271A2 (en) | 2009-03-12 |
KR20100083136A (ko) | 2010-07-21 |
RU2010109932A (ru) | 2011-10-10 |
WO2009032271A9 (en) | 2009-04-30 |
RU2482233C2 (ru) | 2013-05-20 |
US20090139599A1 (en) | 2009-06-04 |
US8062480B2 (en) | 2011-11-22 |
EP2200812B1 (en) | 2020-07-15 |
BRPI0816197A2 (pt) | 2015-04-14 |
MX2010002549A (es) | 2010-05-20 |
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