JP2009243742A - Refrigerator - Google Patents

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JP2009243742A
JP2009243742A JP2008089956A JP2008089956A JP2009243742A JP 2009243742 A JP2009243742 A JP 2009243742A JP 2008089956 A JP2008089956 A JP 2008089956A JP 2008089956 A JP2008089956 A JP 2008089956A JP 2009243742 A JP2009243742 A JP 2009243742A
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box
heat insulating
refrigerator
outer box
shaped
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JP4966903B2 (en
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Hisashi Echigoya
恒 越後屋
Kuninari Araki
邦成 荒木
Takashi Izeki
崇 井関
Toshimitsu Tsuruga
俊光 鶴賀
Daigoro Kamoto
大五郎 嘉本
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Hitachi Appliances Inc
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Hitachi Appliances Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

<P>PROBLEM TO BE SOLVED: To realize both strength of a box body and heat insulating performance while facilitating separation of an outer box and a heat insulating part and improving dismantling property upon disposal and recycling of a refrigerator. <P>SOLUTION: The refrigerator 1 includes a heat insulating box body 20 having the heat insulating part 23 in a space formed by an outer box 21 and an inner box 21. The heat insulating part 23 includes a box-shaped heat insulating body 20 formed in a box shape in advance, and a fixing means 60 arranged between the box-shaped heat insulating body 20 and the outer box 21 in a non-adhesive state with respect to the box-shaped heat insulating body 20 and the outer box 21. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、冷蔵庫に係り、特に廃棄やリサイクルを容易にする冷蔵庫に関するものである。   The present invention relates to a refrigerator, and more particularly to a refrigerator that facilitates disposal and recycling.

近年、地球温暖化防止等の地球環境保護の観点から、冷蔵庫の省エネ化技術として真空断熱パネルを採用した冷蔵庫の商品化が進められており、省エネ化技術は日々進歩の一途をたどっている。その一方で、冷蔵庫の廃棄やリサイクルを容易にするための研究については従来から行われてきているが、実際に商品化されたものは少ない。   In recent years, from the viewpoint of protection of the global environment such as prevention of global warming, commercialization of refrigerators that employ vacuum heat insulation panels has been promoted as energy-saving technologies for refrigerators, and energy-saving technologies are continually progressing day by day. On the other hand, research for facilitating the disposal and recycling of refrigerators has been conducted in the past, but few have been commercialized.

従来から、冷蔵庫は、外箱、内箱及び発泡断熱材等からなる箱体と、冷媒を循環するための圧縮機、凝縮器及び冷媒パイプ等からなる冷凍サイクル部品と、電気配線、制御基板及び電源基板等からなる電気部品とを有している。そして、冷媒パイプや電気配線等については、発泡断熱材に埋没しているために解体が困難であることが多い。   Conventionally, a refrigerator has a box made of an outer box, an inner box, a foam heat insulating material, etc., a refrigeration cycle component made up of a compressor, a condenser, a refrigerant pipe, etc. for circulating a refrigerant, an electric wiring, a control board, and And electric parts made of a power supply board and the like. And about a refrigerant | coolant pipe, an electrical wiring, etc., since it is buried in the foam heat insulating material, dismantling is often difficult.

現在の家電品リサイクル工場における使用済冷蔵庫の解体方法としては、扉、庫内の棚類や容器類、基板類、圧縮機等の冷凍サイクル部品等の外部から簡単に外せる部品については予め外した後に、冷媒パイプや電気配線や補強部材等の埋没している部品については外箱、内箱及び断熱材からなる箱体ごと破砕機(シュレッダー)に投入して細かく破砕し、金属類、樹脂類及び断熱材類等に分離して回収している。しかし、多くの冷蔵庫に使用されている発泡ウレタン断熱材については、分離回収はできるものの、前述の通り冷媒パイプや電気配線や補強部材等の埋没部品も混入されているため再利用することが困難であった。   As a method of disassembling used refrigerators in the current home appliance recycling factory, parts that can be easily removed from the outside, such as doors, shelves and containers in containers, boards, refrigeration cycle parts such as compressors, etc. were removed in advance. Later, the buried parts such as refrigerant pipes, electrical wiring and reinforcing members are put into a crusher (shredder) together with the outer box, inner box, and heat insulating material, and then the metal, resin In addition, it is separated and collected into heat insulating materials. However, the urethane foam insulation used in many refrigerators can be separated and recovered, but it is difficult to reuse because it also contains buried parts such as refrigerant pipes, electrical wiring, and reinforcing members as described above. Met.

従来の冷蔵庫のリサイクル性を向上させるものとして、特開平5−306879号公報(特許文献1)、特開平6−159919号公報(特許文献2)及び特開平7−77383号公報(特許文献3)が挙げられる。   JP-A-5-306879 (Patent Document 1), JP-A-6-159919 (Patent Document 2), and JP-A-7-77383 (Patent Document 3) have been proposed to improve the recyclability of conventional refrigerators. Is mentioned.

特許文献1の断熱箱体は、スチロール樹脂製の内箱と、スチロール樹脂製の外箱と、内箱と外箱との間に組み込まれたスラブ状の発泡スチロール断熱材とからなるものである。そして、スラブ状の発泡スチロール断熱材をスチロール系の接着剤によって内箱及び外箱に接着し、内箱及び外箱のべこつきをなくしている。断熱箱体が全てスチロール系材料で構成されるため、廃棄時、解体時に外箱と内箱と断熱材とを分離する必要がなく、廃棄作業が容易に行えるものである。   The heat insulation box body of patent document 1 consists of an inner box made of styrene resin, an outer box made of styrene resin, and a slab-like foamed styrene heat insulating material incorporated between the inner box and the outer box. And the slab-like foamed polystyrene heat insulating material is adhere | attached on an inner box and an outer box with the styrene-type adhesive agent, and the stickiness of an inner box and an outer box is eliminated. Since the heat insulation box is entirely made of styrene material, it is not necessary to separate the outer box, the inner box, and the heat insulating material at the time of disposal or disassembly, and the disposal work can be easily performed.

また、特許文献2の断熱箱体は、外箱及び内箱の発泡断熱材と接する面に低融点プラスチック層を設け、これを介して外箱と発泡断熱材、内箱と発泡断熱材を接着してなる断熱箱体としたものである。そして、断熱箱体を加熱するだけで低融点プラスチック層が溶融して外箱及び内箱が発泡断熱材から剥離し、分離できるものである。   Moreover, the heat insulation box of patent document 2 provides the low melting point plastic layer in the surface which touches the foam insulation of an outer box and an inner box, and adhere | attaches an outer box and a foam insulation, and an inner box and a foam insulation through this This is a heat insulating box. And only by heating a heat insulation box, a low melting-point plastic layer fuse | melts, an outer box and an inner box peel from a foam heat insulating material, and can isolate | separate.

また、特許文献3の断熱構造体は、内箱と外箱及び内箱と外箱の間に埋設される真空断熱パック等とこれらの間に充填される発泡断熱材(ウレタン)とが直接接触しないように内箱と外箱の内面及び真空断熱パック等の表面に剥離層を設けたものである。そして、外箱と内箱の結合を外すことにより分離できるものである。   Moreover, the heat insulation structure of patent document 3 is a direct contact between the inner box and the outer box, the vacuum heat insulating pack embedded between the inner box and the outer box, and the foam heat insulating material (urethane) filled therebetween. In order to prevent this, a release layer is provided on the inner surface of the inner box and the outer box and on the surface of the vacuum heat insulating pack or the like. And it can isolate | separate by removing the coupling | bonding of an outer box and an inner box.

特開平5−306879号公報JP-A-5-306879 特開平6−159919号公報JP-A-6-159919 特開平7−77383号公報JP 7-77383 A

特許文献1の断熱箱体は、外箱、内箱、断熱材及び接着剤を全てスチロール系材料としたことによって、それぞれを分離しなくても廃棄作業が行えるものの、発泡スチロールを断熱材として用いているため、冷蔵庫の断熱箱体として実現するためには、断熱壁の厚さを大幅に厚くする必要があり、同じ内容積を実現するには外形寸法が大きくなってしまうという問題があった。なお、この特許文献1では、真空断熱パネルに関する内容は何ら記載が無く、真空断熱パネルを採用した断熱箱体構造については考慮されていない。   Although the heat insulation box body of patent documents 1 can carry out disposal work without separating each by making all the outer box, the inner box, the heat insulating material, and the adhesive into the styrene material, using the polystyrene foam as the heat insulating material. Therefore, in order to realize the heat insulating box of the refrigerator, it is necessary to greatly increase the thickness of the heat insulating wall, and in order to achieve the same internal volume, there has been a problem that the external dimensions become large. In addition, in this patent document 1, the content regarding a vacuum heat insulation panel is not described at all, and the heat insulation box structure which employ | adopted the vacuum heat insulation panel is not considered.

また、特許文献2の断熱箱体は、外箱及び内箱の発泡断熱材と接する面に低融点プラスチック層を設けたことによって、断熱箱体を加熱するだけで分離できるとしているが、例えば冷蔵庫の場合、その大きさから冷蔵庫の断熱箱体全体を加熱するには大掛かりな設備が必要であり、大量に解体作業をするには更に大規模な加熱装置が必要になるという問題があった。なお、この特許文献2では、真空断熱パネルに関する内容は何ら記載が無く、真空断熱パネルを採用した断熱箱体構造については考慮されていない。   Moreover, although the heat insulation box body of patent document 2 is supposed that it can isolate | separate only by heating a heat insulation box body by providing the low melting-point plastic layer in the surface which contact | connects the foam insulation of an outer box and an inner box, For example, a refrigerator In this case, a large-scale facility is required to heat the entire heat insulating box of the refrigerator due to its size, and there is a problem that a larger-scale heating device is required to dismantle a large amount. In addition, in this patent document 2, there is no description about the content regarding a vacuum heat insulation panel, and the heat insulation box structure which employ | adopted the vacuum heat insulation panel is not considered.

また、特許文献3の断熱構造体は、内箱と外箱の結合を外すことにより分離できるものの、内箱或いは外箱と発泡断熱材とが接着されていないため、使用中の外力や発泡断熱材の収縮等によって外箱や内箱にべこつきが発生する恐れがあり、箱体強度面、外観品質上問題となることが考えられる。なお、特許文献3は真空断熱パックを採用した構造を示しているが、真空断熱パックと発泡断熱材が接着されていないため、真空断熱パックの取り外しは容易であるが、使用中に真空断熱パックと発泡断熱材との間に空間が生じてしまい、対流等による断熱性能の悪化が懸念される。   Moreover, although the heat insulation structure of patent document 3 is separable by removing the coupling | bonding of an inner box and an outer box, since the inner box or an outer box, and a foam heat insulating material are not adhere | attached, the external force in use and foam heat insulation are used. There is a possibility that the outer box and the inner box may become sticky due to shrinkage of the material, which may cause a problem in terms of strength of the box and appearance quality. In addition, although patent document 3 has shown the structure which employ | adopted the vacuum heat insulation pack, since the vacuum heat insulation pack and the foam heat insulating material are not adhere | attached, removal of a vacuum heat insulation pack is easy, but a vacuum heat insulation pack is in use. There is a concern that deterioration of the heat insulation performance due to convection or the like may occur between the foam and the heat insulating foam material.

さらには、従来の真空断熱パネルを採用している一般的な冷蔵庫においては、真空断熱パネルに使用している反応型吸着剤等の影響で解体時に破砕機や分別装置内で発熱による温度上昇が装置の過負荷等を発生させるとして問題となっている。また、無機繊維集合体や粉体等を芯材とした真空断熱パネルを採用している一般的な冷蔵庫においては、分別装置等のフィルターを詰まらせるなどの弊害も生じている。このことから、破砕機等の装置に投入する前に、真空断熱パネルを簡単に分離除去できる構造とすることが課題として挙げられる。   Furthermore, in a general refrigerator that employs a conventional vacuum insulation panel, the temperature rise due to heat generation in the crusher or sorting device during disassembly due to the influence of the reactive adsorbent used in the vacuum insulation panel, etc. This is a problem as it causes overload of the device. Further, in a general refrigerator that employs a vacuum heat insulation panel using an inorganic fiber aggregate or powder as a core material, there are also problems such as clogging filters such as a sorting device. From this, before putting in apparatuses, such as a crusher, it is mentioned as a subject to make it the structure which can isolate | separate and remove a vacuum heat insulation panel easily.

本発明の目的は、外箱と断熱部との分離を容易にしつつ、箱体強度と断熱性能を両立させると共に、廃棄時やリサイクル時の解体性を向上させる冷蔵庫を提供することにある。   An object of the present invention is to provide a refrigerator that facilitates separation of an outer box and a heat insulating part, achieves both box strength and heat insulating performance, and improves dismantling at the time of disposal and recycling.

前述の目的を達成するための本発明の第1の態様は、外箱と内箱とによって形成される空間に断熱部を有する断熱箱体を備えた冷蔵庫において、前記断熱部は、予め箱状に成形された箱状断熱体と、前記箱状断熱体と前記外箱の間に当該箱状断熱体及び当該外箱に対して非接着に配置されて当該箱状断熱体を固定する固定手段とを備えたことにある。   A first aspect of the present invention for achieving the above object is a refrigerator including a heat insulating box having a heat insulating portion in a space formed by an outer box and an inner box, wherein the heat insulating portion is box-shaped in advance. And a fixing means for fixing the box-shaped heat insulator disposed between the box-shaped heat insulator and the outer box in a non-adhesive manner with respect to the box-shaped heat insulator and the outer box. It is in having prepared.

また、本発明の第2の態様は、外箱と内箱とによって形成される空間に断熱部を有する断熱箱体を備えた冷蔵庫において、前記断熱部が予め箱状に成形された箱状断熱体からなり、前記外箱が外側に膨れた略円弧形状の側面及び外側に膨れた略円弧形状の背面部分を形成した略コの字状成形品を有し、前記外箱と前記箱状断熱体の間に当該外箱及び当該箱状断熱体に対して非接着の固定手段を配置することにより当該箱状断熱体を固定したことにある。   Moreover, the 2nd aspect of this invention is the refrigerator provided with the heat insulation box which has a heat insulation part in the space formed by an outer box and an inner box, The box-shaped heat insulation by which the said heat insulation part was previously shape | molded by the box shape The outer box has a substantially arcuate side surface that swells outward and a substantially arcuate back surface part that swells outward and has a substantially U-shaped molded product. The box-shaped heat insulator is fixed by disposing a non-adhesive fixing means to the outer box and the box-shaped heat insulator between the bodies.

係る本発明の第1又は第2の態様におけるより好ましい具体的構成例は次の通りである。
(1)前記箱状断熱体の外箱側表面の一部に真空断熱パネル配置用の凹部を設け、前記凹部に真空断熱パネルを接着手段及び剥離手段を介して配置した。
(2)前記箱状断熱体の外箱側表面の複数の面に跨って前記凹部を設け、前記凹部に立体形状の前記真空断熱パネルを接着手段及び剥離手段を介して配置したこと。
(3)前記剥離手段は前記真空断熱パネルの貼付け面の一部に設けた剥離用の隙間であること。
(4)前記接着手段は低融点樹脂又は低融点ホットメルト接着剤であり、前記剥離手段は水分供給によって発熱する部材をガスバリヤ性フィルムで覆って当該ガスバリヤ性フィルム内を減圧状態にして封止したものであること。
(5)前記固定手段は、厚み方向に復元性を有する部材を剥離層で挟んだものからなり、前記復元性を有する部材の復元力で前記箱状断熱体を固定したこと。
(6)前記固定手段は、厚み方向に復元性を有する断熱部材を樹脂フィルムで覆って薄板状に圧縮した状態で前記外箱と前記箱状断熱体との間に配置され、前記断熱部材の厚み方向の復元力により前記断熱体を固定したこと。
(7)前記固定手段は、発泡系部材を剥離層で挟んだものからなり、前記発泡系部材の発泡圧力により前記箱状断熱体を固定したこと。
(8)前記箱状断熱体は、発泡系材料からなると共に、前記内箱と一体に成形されたものであること。
(9)金属系材料、樹脂系材料、電気部品、冷凍サイクル及び真空断熱パネルとに独立して分離解体可能な構造としたこと。
More preferred specific configuration examples in the first or second aspect of the present invention are as follows.
(1) A concave part for arranging a vacuum heat insulation panel was provided on a part of the outer box side surface of the box-shaped heat insulator, and the vacuum heat insulation panel was arranged in the concave part via an adhesive means and a peeling means.
(2) The recess is provided across a plurality of surfaces on the outer box side surface of the box-shaped heat insulator, and the three-dimensional vacuum heat insulation panel is disposed in the recess via an adhesive means and a peeling means.
(3) The peeling means is a gap for peeling provided on a part of the affixing surface of the vacuum heat insulating panel.
(4) The bonding means is a low melting point resin or a low melting point hot melt adhesive, and the peeling means covers a member that generates heat by supplying moisture with a gas barrier film and seals the gas barrier film in a reduced pressure state. It must be a thing.
(5) The fixing means includes a member having resilience in the thickness direction sandwiched between release layers, and the box-like heat insulator is fixed by the restoring force of the member having resilience.
(6) The fixing means is disposed between the outer box and the box-shaped heat insulator in a state where the heat insulating member having resilience in the thickness direction is covered with a resin film and compressed into a thin plate shape, The said heat insulating body was fixed with the restoring force of the thickness direction.
(7) The fixing means includes a foaming member sandwiched between release layers, and the box-shaped heat insulator is fixed by the foaming pressure of the foaming member.
(8) The box-shaped heat insulator is made of a foam material and is integrally formed with the inner box.
(9) A structure that can be separated and disassembled independently from a metal material, a resin material, an electrical component, a refrigeration cycle, and a vacuum heat insulation panel.

係る構成の本発明によれば、外箱と断熱部との分離を容易にしつつ、箱体強度と断熱性能を両立させると共に、廃棄時やリサイクル時の解体性を向上させることができる。   According to the present invention having such a configuration, while making it easy to separate the outer box and the heat insulating portion, the box strength and the heat insulating performance can be made compatible, and the dismantling property at the time of disposal or recycling can be improved.

以下、本発明の複数の実施形態について図を用いて説明する。各実施形態の図における同一符号は同一物又は相当物を示す。   Hereinafter, a plurality of embodiments of the present invention will be described with reference to the drawings. The same reference numerals in the drawings of the respective embodiments indicate the same or equivalent.

(第1実施形態)
本発明の第1実施形態の冷蔵庫を図1から図6を用いて説明する。
(First embodiment)
The refrigerator of 1st Embodiment of this invention is demonstrated using FIGS. 1-6.

冷蔵庫1は、図2に示すように、冷蔵室2及び冷凍室4を上下に有する断熱箱体20を備えている。冷蔵室2内の最下部には野菜室3が設けられている。上記各室2、4の前面開口部を閉塞する扉は、図1に示すように、ヒンジ10を中心に回動する冷蔵室扉5、引き出し式の冷凍室扉6からなっている。引き出し式扉6を引き出すと、冷凍室4を構成する容器が扉と共に引き出されてくる。冷蔵室扉5及び冷凍室扉6の外周縁には、冷蔵室2及び冷凍室4を密閉するためのパッキン11が備えられている。   The refrigerator 1 is provided with the heat insulation box 20 which has the refrigerator compartment 2 and the freezer compartment 4 up and down, as shown in FIG. A vegetable room 3 is provided at the bottom of the refrigerator compartment 2. As shown in FIG. 1, the door that closes the front opening of each of the chambers 2 and 4 includes a refrigerator compartment door 5 that rotates around a hinge 10 and a drawer-type freezer compartment door 6. When the pull-out door 6 is pulled out, the container constituting the freezer compartment 4 is pulled out together with the door. A packing 11 for sealing the refrigerator compartment 2 and the freezer compartment 4 is provided on the outer peripheral edges of the refrigerator compartment door 5 and the freezer compartment door 6.

また、図2に示すように、冷蔵室2と冷凍室4との間を区画断熱するために仕切り断熱壁24が設置されている。この仕切り断熱壁24は厚さ30〜60mm程度の断熱壁であり、スチロフォーム、発泡断熱材(例えばウレタンフォーム)、真空断熱パネルのそれぞれを単独使用又は組み合わせ使用することによって作られている。この仕切り断熱壁24は、断熱箱体20に対して取り外し可能となっている。この実施形態では、仕切り断熱壁24は、真空断熱パネル50を備えると共に、蓋材12aを組み合わせている。   In addition, as shown in FIG. 2, a partition heat insulating wall 24 is installed to partition and insulate between the refrigerator compartment 2 and the freezer compartment 4. The partition heat insulating wall 24 is a heat insulating wall having a thickness of about 30 to 60 mm, and is made by using a styrofoam, a foam heat insulating material (for example, urethane foam), or a vacuum heat insulating panel alone or in combination. The partition heat insulating wall 24 is removable from the heat insulating box 20. In this embodiment, the partition heat insulation wall 24 includes the vacuum heat insulation panel 50 and is combined with the lid member 12a.

図2から図4に示すように、断熱箱体20は、各貯蔵室2、4と外部とを断熱するものであり、外箱21と内箱22とによって形成される空間に断熱部23を配置して構成されている。断熱部23は、予め箱体形状に成形した箱状断熱体25と、この箱状断熱体25の一部に配置された真空断熱パネル50とからなっている。   As shown in FIGS. 2 to 4, the heat insulating box 20 is for insulating the storage chambers 2, 4 and the outside, and the heat insulating portion 23 is provided in the space formed by the outer box 21 and the inner box 22. It is arranged and configured. The heat insulation part 23 is composed of a box-shaped heat insulator 25 formed in a box shape in advance, and a vacuum heat insulation panel 50 disposed in a part of the box-shaped heat insulator 25.

また、箱状断熱体25としては、ポリスチレン樹脂発泡体(EPS)、アクリロニトリル・スチレン共重合体樹脂発泡体(AS)、フェノール樹脂発泡体、ウレタン樹脂発泡体等の発泡系断熱材が用いられる。本実施形態においては、箱状断熱体25を発泡スチロフォームとし、真空断熱パネル50を組み合わせて断熱性能を確保するようにしている。また、外箱21の天井部21a、背面部21b等と箱状断熱体25の凹部との間に真空断熱パネル50を配置している。廃棄時やリサイクル時に真空断熱パネル50を取り出しやすいように、真空断熱パネル50と箱状断熱体25の間に接着手段40と剥離手段41を配置している。   In addition, as the box-shaped heat insulator 25, a foam-based heat insulating material such as a polystyrene resin foam (EPS), an acrylonitrile / styrene copolymer resin foam (AS), a phenol resin foam, a urethane resin foam, or the like is used. In the present embodiment, the box-shaped heat insulator 25 is made of foamed styrofoam, and the vacuum heat insulating panel 50 is combined to ensure heat insulating performance. Further, a vacuum heat insulating panel 50 is disposed between the ceiling portion 21 a and the back surface portion 21 b of the outer box 21 and the concave portion of the box-shaped heat insulator 25. An adhesive means 40 and a peeling means 41 are arranged between the vacuum heat insulation panel 50 and the box-like heat insulator 25 so that the vacuum heat insulation panel 50 can be easily taken out at the time of disposal or recycling.

外箱21と箱状断熱体25或いは真空断熱パネル50との間には、固定手段60が設けられている。これは、外箱21の解体分離を容易にするため、外箱21と箱状断熱体25或いは真空断熱パネル50を接着せずに固定手段60の復元力、反発力、発泡圧等、固定手段60による面圧で保持するものである。   A fixing means 60 is provided between the outer box 21 and the box-shaped heat insulator 25 or the vacuum heat insulating panel 50. In order to facilitate disassembly and separation of the outer box 21, the fixing means such as the restoring force, repulsive force, foaming pressure, etc. of the fixing means 60 without bonding the outer box 21 and the box-shaped heat insulating body 25 or the vacuum heat insulating panel 50. The surface pressure is maintained by 60.

この固定手段60としては、袋状にしたポリエチレン等のフィルムを予め外箱21と箱状断熱体25或いは真空断熱パネル50との間に設置して、この袋の中に発泡系の部材を充填して発泡圧によって外箱21と箱状断熱体25或いは真空断熱パネル50を固定保持するものである。なお、発泡系の部材を用いる代わりに、厚み方向に圧縮された後に復元力が働く部材を用いても良い。例えば、発泡系部材としては、軟質ウレタンフォーム、ポリエチレンフォーム、フェノール樹脂発泡体、ウレタン樹脂発泡体等がある。復元力が発生する部材としては、グラスウール、セラミックウール等の無機繊維集合体やポリエチレンテレフタレート、ポリプロピレン等の樹脂繊維等の有機繊維集合体、それにゴムやウレタン系材料等がある。   As the fixing means 60, a bag-like film made of polyethylene or the like is previously installed between the outer box 21 and the box-like heat insulator 25 or the vacuum heat insulating panel 50, and the bag is filled with a foam-type member. Then, the outer box 21 and the box-shaped heat insulator 25 or the vacuum heat insulating panel 50 are fixed and held by the foaming pressure. Note that instead of using a foam-based member, a member having a restoring force after being compressed in the thickness direction may be used. For example, examples of the foam member include flexible urethane foam, polyethylene foam, phenol resin foam, and urethane resin foam. Examples of the member generating the restoring force include inorganic fiber aggregates such as glass wool and ceramic wool, organic fiber aggregates such as resin fibers such as polyethylene terephthalate and polypropylene, and rubber and urethane materials.

また、冷蔵庫の冷蔵室2、冷凍室4を所定の温度に冷却するために、冷凍室4の背面側には冷却器28が備えられている。この冷却器28と圧縮機30と凝縮器31とキャピラリーチューブ(図示せず)とが冷媒配管で接続され、冷凍サイクルを構成している。この冷凍サイクルを構成する圧縮機30と凝縮器31は、取り外しを容易にするため、制御基板34等と共に底面部分に集約され、ユニット化されている。冷却器28の上方にはこの冷却器28にて冷却された冷気を冷蔵庫内に循環して所定の低温温度を保持する送風機27が配設されている。   In addition, a cooler 28 is provided on the back side of the freezer compartment 4 in order to cool the refrigerator compartment 2 and the freezer compartment 4 of the refrigerator to a predetermined temperature. The cooler 28, the compressor 30, the condenser 31, and a capillary tube (not shown) are connected by a refrigerant pipe to constitute a refrigeration cycle. The compressor 30 and the condenser 31 constituting the refrigeration cycle are integrated into a bottom portion together with the control board 34 and the like so as to be easily removed for easy removal. Above the cooler 28, a blower 27 that circulates the cool air cooled by the cooler 28 in the refrigerator and maintains a predetermined low temperature is disposed.

真空断熱パネル50は、図3及び図4に示すように、箱状断熱体25に設けた凹部26に接着手段40及び剥離手段41を介して配置され、通常の使用状態において箱状断熱体25に接着されて固定されている。接着手段40として、低融点樹脂或いは低融点ホットメルト接着剤が用いられている。剥離手段41として、熱溶着層を有するアルミラミネートフィルムを外包材とし、この中にシート状に成形した酸化カルシウムを入れて、外包材内部を減圧状態に密封したものが用いられている。接着手段40は剥離手段41の外包材の表面に塗布され、剥離手段41と箱状断熱体25との間及び剥離手段41と真空断熱パネル50との間を接着している。これによって、真空断熱パネル50は接着手段40及び剥離手段41を介して箱状断熱体25に固定されることとなる。酸化カルシウムは水分を供給することによって発熱するため、冷蔵庫1の廃棄時やリサイクル時に注射器などにより剥離手段41の酸化カルシウムに水を供給して発熱させ、この熱を利用して接着手段40の低融点樹脂或いは低融点ホットメルトを溶融させて、真空断熱パネル50を剥離することができる。剥離手段41については酸化カルシウムに限定するものではなく、水分等の供給によって発熱するもので発火等の危険性を有するものでなければ良い。   As shown in FIGS. 3 and 4, the vacuum heat insulation panel 50 is disposed in the concave portion 26 provided in the box-like heat insulator 25 via the adhesive means 40 and the peeling means 41, and the box-like heat insulator 25 in a normal use state. It is adhered and fixed to. As the bonding means 40, a low melting point resin or a low melting point hot melt adhesive is used. As the peeling means 41, an aluminum laminate film having a heat-welded layer is used as an outer packaging material, and calcium oxide molded into a sheet shape is put therein, and the inside of the outer packaging material is sealed in a reduced pressure state. The bonding means 40 is applied to the surface of the outer packaging material of the peeling means 41, and bonds the peeling means 41 and the box-shaped heat insulator 25 and between the peeling means 41 and the vacuum heat insulating panel 50. As a result, the vacuum heat insulating panel 50 is fixed to the box-shaped heat insulating body 25 via the bonding means 40 and the peeling means 41. Since calcium oxide generates heat when water is supplied, when the refrigerator 1 is discarded or recycled, water is supplied to the calcium oxide of the peeling means 41 by a syringe or the like to generate heat, and this heat is used to reduce the adhesion means 40. The vacuum heat insulating panel 50 can be peeled off by melting the melting point resin or the low melting point hot melt. The peeling means 41 is not limited to calcium oxide, and may be any one that generates heat by supplying moisture or the like and has no danger of ignition or the like.

断熱箱体20の底壁下方に配置された圧縮機30、凝縮器31及び制御基板34は発熱の大きい部品であり、これらの部品の直上の冷凍室4の背面部に冷却器28が配置されている。このため、断熱箱体20の底壁は、低温部分と高温部分とで挟持された温度差が大きい部分となっている。そこで、庫内への熱侵入を効果的に防止する目的で、断熱箱体20の底壁を立体形状の1枚の真空断熱パネル50をするようにし、外包材のヒートブリッジの影響を軽減するようにしてある。   The compressor 30, the condenser 31, and the control board 34 disposed below the bottom wall of the heat insulating box 20 are components that generate large amounts of heat, and a cooler 28 is disposed on the back surface of the freezer compartment 4 immediately above these components. ing. For this reason, the bottom wall of the heat insulation box 20 is a portion having a large temperature difference between the low temperature portion and the high temperature portion. Therefore, for the purpose of effectively preventing heat intrusion into the cabinet, the bottom wall of the heat insulation box 20 is made to be a single three-dimensional vacuum heat insulation panel 50 to reduce the influence of the heat bridge of the outer packaging material. It is like that.

真空断熱パネル50は、芯材にバインダーを使用しておらず柔軟性を有しており、溝等の加工をしなくても容易に折り曲げることができるようになっている。芯材がバインダーにより一定の厚さに成形されている真空断熱パネルの場合、芯材表面にバインダー濃度が高い硬化層が形成されるため、強制的に曲げると内側部分が割れてしまい、芯材厚みの減少や芯材の切断状態を招き、断熱性能が悪化してしまう。本実施形態の真空断熱パネルの芯材は、柔軟性と共に大気圧に対する反発力が大きく、曲げの内側部分に座屈が発生しないため、曲げ部における芯材厚みの減少を殆ど無くすことができる。このため断熱性能を悪化させることなく、折り曲げ形状が得られる。   The vacuum heat insulation panel 50 has flexibility without using a binder as a core material, and can be easily folded without processing a groove or the like. In the case of a vacuum insulation panel in which the core is molded to a certain thickness with a binder, a hardened layer with a high binder concentration is formed on the surface of the core. A decrease in thickness and a cut state of the core material are caused, and the heat insulating performance is deteriorated. The core material of the vacuum heat insulating panel of this embodiment has a large repulsive force against atmospheric pressure as well as flexibility, and buckling does not occur in the inner portion of the bend, so that a decrease in the core material thickness at the bent portion can be almost eliminated. Therefore, a bent shape can be obtained without deteriorating the heat insulation performance.

真空断熱パネル50は、図5に示すように、芯材51と、この芯材51を圧縮状態に保持するための内包材52と、内包材52で圧縮状態に保持した芯材51を被覆するガスバリヤ層を有する外被材53と、吸着剤54とから構成されている。   As shown in FIG. 5, the vacuum heat insulating panel 50 covers a core material 51, an inner packaging material 52 for holding the core material 51 in a compressed state, and a core material 51 held in a compressed state by the inner packaging material 52. It is composed of a jacket material 53 having a gas barrier layer and an adsorbent 54.

芯材51は、バインダーで接着や結着していない無機繊維の積層体が用いられている。無機繊維として平均繊維径4μmのグラスウールが用いられている。芯材51として無機系繊維材料の積層体を使用することにより、芯材51からのガスの発生が少なくなるため、断熱性能的に有利である。なお、芯材51として、特にこれに限定されるものではなく、例えばセラミック繊維やロックウール、グラスウール以外のガラス繊維等の無機繊維等でも良い。前記芯材51の種類によっては内包材52が不要になる場合もある。   The core material 51 is a laminate of inorganic fibers that are not bonded or bound with a binder. Glass wool having an average fiber diameter of 4 μm is used as the inorganic fiber. By using a laminate of inorganic fiber materials as the core material 51, gas generation from the core material 51 is reduced, which is advantageous in terms of heat insulation performance. The core material 51 is not particularly limited to this, and may be, for example, inorganic fibers such as ceramic fibers, rock wool, or glass fibers other than glass wool. Depending on the type of the core material 51, the inner packaging material 52 may be unnecessary.

外被材53は、真空断熱パネル50の表面に位置されるものであり、同じ大きさのラミネートフィルムの稜線から一定の幅の部分を熱溶着により貼り合わせた袋状で構成されている。外被材53のラミネート構成についてはガスバリヤ性を有し、熱溶着可能であれば特に限定されるものではない。   The jacket material 53 is positioned on the surface of the vacuum heat insulating panel 50, and is configured in a bag shape in which a portion having a certain width is bonded to the ridge line of the laminate film having the same size by heat welding. The laminate structure of the jacket material 53 is not particularly limited as long as it has gas barrier properties and can be thermally welded.

本実施形態の外被材53は、表面層、ガスバリヤ層、熱溶着層の3層構成からなるラミネートフィルムとしている。ここで、表面層は吸湿性の低い樹脂フィルムに金属蒸着層を設けて構成されている。ガスバリヤ層は酸素バリヤ性の高い樹脂フィルムに金属蒸着層を設けて構成されている。表面層とガスバリヤ層とは金属蒸着層同士が向かい合うように貼り合わされている。熱溶着層については表面層と同様に吸湿性の低いフィルムが用いられている。具体的には、表面層をアルミニウム蒸着付きの二軸延伸ポリプロピレンフィルム又はアルミニウム蒸着付きの二軸延伸ポリエチレンテレフタレートフィルムとし、ガスバリヤ層をアルミニウム蒸着付きの二軸延伸エチレンビニルアルコール共重合体樹脂フィルム又はアルミニウム蒸着付きの二軸延伸ポリビニルアルコール樹脂フィルムとし、熱溶着層を未延伸ポリエチレンフィルム又は未延伸ポリプロピレンフィルムとしている。ガスバリヤ層として金属箔や樹脂系フィルムに無機層状化合物や樹脂系ガスバリヤコート材等のガスバリヤ膜を設けたものや、熱溶着層には例えば酸素バリヤ性の高いポリブチレンテレフタレートフィルム等を用いても良い。   The jacket material 53 of the present embodiment is a laminate film having a three-layer structure of a surface layer, a gas barrier layer, and a heat welding layer. Here, the surface layer is configured by providing a metal vapor deposition layer on a resin film having low hygroscopicity. The gas barrier layer is formed by providing a metal vapor deposition layer on a resin film having a high oxygen barrier property. The surface layer and the gas barrier layer are bonded so that the metal vapor deposition layers face each other. A film having a low hygroscopic property is used for the heat-welded layer as in the case of the surface layer. Specifically, the surface layer is a biaxially stretched polypropylene film with aluminum vapor deposition or a biaxially stretched polyethylene terephthalate film with aluminum vapor deposition, and the gas barrier layer is a biaxially stretched ethylene vinyl alcohol copolymer resin film or aluminum with aluminum vapor deposition. A biaxially stretched polyvinyl alcohol resin film with vapor deposition is used, and the heat-welded layer is an unstretched polyethylene film or an unstretched polypropylene film. As the gas barrier layer, a metal foil or a resin-based film provided with a gas barrier film such as an inorganic layered compound or a resin-based gas barrier coating material, or a heat-welded layer such as a polybutylene terephthalate film having a high oxygen barrier property may be used. .

表面層と熱溶着層に吸湿性の低い樹脂を配置する目的は、酸素バリヤ性の高いガスバリヤ層フィルムは吸湿によりガスバリヤ性が悪化するため、表面層と熱溶着層でサンドイッチしてラミネートフィルム全体の吸湿量を抑制するものである。これにより、真空断熱パネル50の真空排気工程においても、外被材53が持ち込む水分量が小さいため、真空排気効率が大幅に向上し、高性能化につながっている。   The purpose of placing a resin with low hygroscopicity on the surface layer and the heat-welded layer is that the gas barrier layer film with high oxygen barrier properties deteriorates due to moisture absorption. It suppresses moisture absorption. Thereby, also in the evacuation process of the vacuum heat insulation panel 50, since the amount of moisture brought in by the jacket material 53 is small, the evacuation efficiency is greatly improved, leading to high performance.

なお、外被材53のラミネート構成については、防湿性とガスバリヤ性及び熱溶着性を有していれば特に3層構成に限定するものではなく、表面保護層、第1のガスバリヤ層、第2のガスバリヤ層、熱溶着層の4層構成からなるラミネートフィルム等、ガスバリヤ層を複数層設けた多層構成でも良い。例えば、表面保護層として、ポリアミド、ポリプロピレン、ポリエチレンテレフタレート等のフィルム、ガスバリヤ性や吸湿性等を考慮すると二軸延伸タイプのフィルムが好ましい。第1及び第2のガスバリヤ層としては金属、金属酸化物、無機系材料等からなるガスバリヤ膜を備えた、二軸延伸タイプのフィルムが好ましく、例えばポリエチレンテレフタレート、エチレンビニルアルコール共重合体、ポリビニルアルコール等のフィルムがある。熱溶着層としては熱溶着時の強度が求められるが、例えば低密度、中密度、高密度及び直鎖状低密度等のポリエチレン、ポリプロピレン、ポリブチレンテレフタレート等のフィルムと組み合わせることが多い。各層は二液硬化型ウレタン接着剤を介してドライラミネート法によって貼り合わせられるが、接着剤、貼り合わせ方法には特にこれに限定するものではない。   The laminate structure of the jacket material 53 is not particularly limited to a three-layer structure as long as it has moisture resistance, gas barrier properties, and heat weldability. The surface protective layer, the first gas barrier layer, the second layer A multi-layer structure in which a plurality of gas barrier layers are provided, such as a laminate film having a four-layer structure of a gas barrier layer and a heat welding layer, may be used. For example, as the surface protective layer, a film of polyamide, polypropylene, polyethylene terephthalate or the like, or a biaxially stretched film is preferable in consideration of gas barrier properties, hygroscopicity, and the like. As the first and second gas barrier layers, a biaxially stretched film provided with a gas barrier film made of metal, metal oxide, inorganic material or the like is preferable. For example, polyethylene terephthalate, ethylene vinyl alcohol copolymer, polyvinyl alcohol There are films such as. The heat-welding layer is required to have strength at the time of heat-welding, and is often combined with films such as polyethylene, polypropylene, polybutylene terephthalate such as low density, medium density, high density and linear low density. Each layer is bonded by a dry laminating method via a two-component curable urethane adhesive, but the adhesive and the bonding method are not particularly limited thereto.

また、内包材52については熱溶着可能なポリエチレンフィルム、吸着剤54については物理吸着タイプの合成ゼオライトを用いたが、いずれもこれらの材料に限定するものではない。内包材52についてはポリプロピレンフィルム、ポリエチレンテレフタレートフィルム、ポリブチレンテレフタレートフィルム等、吸湿性が低く熱溶着でき、アウトガスが少ないものであれば良く、吸着剤54については水分やガスを吸着するもので、物理吸着、化学反応型吸着のどちらでも良い。   Moreover, although the heat-weldable polyethylene film was used for the encapsulating material 52 and the physical adsorption type synthetic zeolite was used for the adsorbent 54, they are not limited to these materials. The inner packaging material 52 may be a polypropylene film, a polyethylene terephthalate film, a polybutylene terephthalate film or the like that has low hygroscopicity and can be thermally welded and has little outgas, and the adsorbent 54 adsorbs moisture and gas. Either adsorption or chemical reaction type adsorption may be used.

冷蔵庫1の全体の概略構造について図6を用いて説明する。   The overall schematic structure of the refrigerator 1 will be described with reference to FIG.

予め箱体形状に成形された箱状断熱体25は内箱22と一体に成形されている。断熱箱体20を各貯蔵室2、4に区画するための断熱仕切り24が内箱22内の中間に配置されている。箱状断熱体25の前面には冷媒パイプ80が配置されている。外箱21は、側面と背面とを構成するコの字状成形部21b、天井部21a、底面部21c,21dで構成される。外箱21と箱状断熱体25は、外箱21に設けた嵌合用の折り曲げ部と、箱状断熱体25と一体に成形した内箱22の前面開口部外周フランジ部とを嵌合させることによって組み合わせされている。   A box-like heat insulator 25 which is previously formed into a box shape is formed integrally with the inner box 22. A heat insulating partition 24 for partitioning the heat insulating box 20 into the storage chambers 2 and 4 is disposed in the middle of the inner box 22. A refrigerant pipe 80 is disposed on the front surface of the box-shaped heat insulator 25. The outer box 21 is composed of a U-shaped molded portion 21b, a ceiling portion 21a, and bottom surface portions 21c and 21d that constitute a side surface and a back surface. The outer box 21 and the box-shaped heat insulating body 25 are formed by fitting a fitting bent portion provided in the outer box 21 and a front opening outer peripheral flange portion of the inner box 22 formed integrally with the box-shaped heat insulating body 25. Are combined.

また、コの字状成形部21bにはコの字状に折り曲げた立体形状の真空断熱パネル50を、天井部21aには板状の真空断熱パネル50、底面部21cには略Z形状に折り曲げた立体形状の真空断熱パネル50を配置している。また、底面部21dには圧縮機30、凝縮器31、基板34等の冷凍サイクルと制御基板34を配置している。冷凍サイクル部分の背面には蓋21eを設置している。外箱21の箱体強度を確保するため、外箱21の上下面の4隅に補強部材90を設け、外箱21の捩れや倒れに対する強度を確保するようにしている。   Also, the U-shaped molded part 21b is bent into a U-shaped vacuum heat insulation panel 50, the ceiling 21a is bent into a plate-like vacuum heat insulating panel 50, and the bottom part 21c is bent into a substantially Z shape. The three-dimensional vacuum heat insulation panel 50 is arranged. In addition, a refrigeration cycle such as a compressor 30, a condenser 31, and a substrate 34 and a control substrate 34 are arranged on the bottom surface portion 21d. A lid 21e is installed on the back of the refrigeration cycle. In order to ensure the box strength of the outer box 21, reinforcing members 90 are provided at the four corners of the upper and lower surfaces of the outer box 21 to ensure the strength against twisting and falling of the outer box 21.

天面部21aと底面部21dを外し、外箱21と内箱22の固定を解除することによって、外箱21と箱状断熱体25が容易に分離できることを確認した。また、剥離手段41に注射器等により水分を供給することによって、80〜100℃に発熱し、低融点ホットメルトが溶融することが確認され、容易に真空断熱パネル50を剥がすことができた。これらにより、構成部品ごとに取り外すことが容易となり、解体作業性を向上させ部品レベルでのリサイクル性を容易にした冷蔵庫を得ることができた。   It was confirmed that the outer case 21 and the box-shaped heat insulator 25 can be easily separated by removing the top surface portion 21a and the bottom surface portion 21d and releasing the fixation of the outer case 21 and the inner case 22. Further, it was confirmed that by supplying moisture to the peeling means 41 with a syringe or the like, heat was generated at 80 to 100 ° C., and the low melting point hot melt was melted, and the vacuum heat insulating panel 50 could be easily peeled off. As a result, it was easy to remove each component, and it was possible to obtain a refrigerator that improved disassembly workability and facilitated recyclability at the component level.

(第2実施形態)
次に、本発明の第2実施形態について図7を用いて説明する。図7は本発明の第2実施形態の冷蔵庫における図4相当図である。この第2実施形態は、次に述べる点で第1実施形態と相違するものであり、その他の点については第1実施形態と基本的には同一であるので、重複する説明を省略する。
(Second Embodiment)
Next, a second embodiment of the present invention will be described with reference to FIG. FIG. 7 is a view corresponding to FIG. 4 in the refrigerator according to the second embodiment of the present invention. The second embodiment is different from the first embodiment in the points described below, and the other points are basically the same as those in the first embodiment, and thus redundant description is omitted.

この第2実施形態では、真空断熱パネル50の箱状断熱体25への接触面積よりも小さい範囲に接着手段40を塗布し、真空断熱パネル50の稜線に近い部分を未接着状態とし、この未接着部分に生ずる隙間を剥離手段41としたものである。この剥離手段41は第1実施形態の剥離手段より安価に設けることができる。   In the second embodiment, the bonding means 40 is applied to a range smaller than the contact area of the vacuum heat insulating panel 50 to the box-shaped heat insulator 25, and the portion near the ridge line of the vacuum heat insulating panel 50 is unbonded. The gap generated in the bonded portion is the peeling means 41. The peeling means 41 can be provided at a lower cost than the peeling means of the first embodiment.

この第2実施形態の冷蔵庫を第1実施形態と同様に解体したところ、真空断熱パネル50の未接着部分の隙間部分が真空断熱パネル50を剥がす起点となるため、固定手段60を比較的容易に剥離することができた。   When the refrigerator according to the second embodiment is disassembled in the same manner as in the first embodiment, the gap portion of the non-bonded portion of the vacuum heat insulation panel 50 becomes a starting point for peeling the vacuum heat insulation panel 50. It was possible to peel off.

(第3実施形態)
次に、本発明の第3実施形態について図8を用いて説明する。図8は本発明の第3実施形態の冷蔵庫における図3相当図である。この第3実施形態は、次に述べる点で第1実施形態と相違するものであり、その他の点については第1実施形態と基本的には同一であるので、重複する説明を省略する。
(Third embodiment)
Next, a third embodiment of the present invention will be described with reference to FIG. FIG. 8 is a view corresponding to FIG. 3 in the refrigerator according to the third embodiment of the present invention. The third embodiment is different from the first embodiment in the points described below, and the other points are basically the same as those in the first embodiment, and thus redundant description is omitted.

この第3実施形態では、コの字状成形部21bの形状を予め外側に膨らませた形状にしたものである。膨らみ形状については特に限定するものではないが、この第3実施形態においては、コの字状成形部21bの各面(側面、背面)の中央部が稜線部分よりも5〜10mmでっぱるように設定した。   In the third embodiment, the shape of the U-shaped molded portion 21b is preliminarily expanded outward. Although the bulging shape is not particularly limited, in the third embodiment, the central portion of each surface (side surface, rear surface) of the U-shaped molded portion 21b is 5 to 10 mm longer than the ridge line portion. Set.

この第3実施形態によれば、外箱21の膨らみ形状によって、固定手段60の設置が容易になるだけでなく、予め膨らんでいることによって固定手段60の復元力のばらつき等で生じる外箱21の表面歪みを軽減することができるため、外観性を向上させた冷蔵庫とすることができる。   According to the third embodiment, the bulging shape of the outer box 21 not only facilitates the installation of the fixing means 60 but also causes the outer box 21 to be generated due to variations in restoring force of the fixing means 60 due to the bulging in advance. Therefore, it is possible to obtain a refrigerator with improved appearance.

上述した実施形態によれば、外箱と内箱とによって形成される空間に断熱材を配置してなる冷蔵庫において、断熱材が少なくとも予め箱状に成形された断熱体からなり、断熱体と外箱の間に非接着による固定手段を設けたものであるから、外箱と断熱体の分離を容易にすることができる。   According to the above-described embodiment, in the refrigerator in which the heat insulating material is disposed in the space formed by the outer box and the inner box, the heat insulating material is formed of a heat insulating body that is formed in a box shape in advance, and the heat insulating body and the outer Since the non-adhesive fixing means is provided between the boxes, the outer box and the heat insulator can be easily separated.

また、箱状断熱体の外箱側表面の一部に真空断熱パネル配置用の凹部を設け、凹部と真空断熱パネルの間に接着手段と剥離手段を設けたことによって、真空断熱パネルと箱状断熱体との接着強度を確保すると共に、解体時の分離性を向上できる。   Moreover, a vacuum insulation panel and a box shape are provided by providing a recess for vacuum insulation panel placement on a part of the outer box side surface of the box-shaped insulation, and providing an adhesion means and a peeling means between the recess and the vacuum insulation panel. While ensuring the adhesive strength with a heat insulator, the separability at the time of disassembly can be improved.

また、箱状断熱体の外箱側表面の一部に複数の面に跨った真空断熱パネル配置用の凹部を設け、凹部に立体形状の真空断熱パネルを配置し、凹部と真空断熱パネルの間に接着手段と剥離手段を設けたことによって、真空断熱パネルを大きくできるためヒートブリッジの影響を軽減でき、断熱性能を向上できると共に解体時の分離性を向上できる。   In addition, a concave portion for arranging a vacuum heat insulation panel across a plurality of surfaces is provided in a part of the outer surface of the box-shaped heat insulator, and a three-dimensional vacuum heat insulation panel is arranged in the concave portion, and the space between the concave portion and the vacuum heat insulation panel is provided. By providing the adhesive means and the peeling means, the vacuum heat insulation panel can be enlarged, so that the influence of the heat bridge can be reduced, the heat insulation performance can be improved and the separability at the time of disassembly can be improved.

また、外箱と内箱とによって形成される空間に断熱材を配置してなる冷蔵庫において、外箱が側面及び背面部分を形成した略コの字状成形品であり、側面及び背面部分が外側に膨れた略円弧形状を成し、外箱と断熱体の間に非接着による固定手段を設けたことによって、接着剤を使用しなくても固定でき、略円弧状によって外箱の歪みが目立たなくなる効果を有し、箱体強度の確保と外観性の向上を図ることができる。略コの字状に成形した外箱は、箱体強度確保のため、上面及び下面のそれぞれのコーナー部に補強部材を配置して、外箱の捻りや捩れ、倒れ等に対して耐えることができるものである。   Further, in the refrigerator in which a heat insulating material is arranged in a space formed by the outer box and the inner box, the outer box is a substantially U-shaped molded product in which a side surface and a back surface portion are formed, and the side surface and the back surface portion are outside. By forming a non-adhesive fixing means between the outer box and the heat insulator, it can be fixed without using an adhesive, and the distortion of the outer box is conspicuous due to the substantially arc shape. It has the effect of disappearing, and it is possible to secure the box strength and improve the appearance. The outer box formed in a substantially U-shape can withstand the twisting, twisting, and falling of the outer box by placing reinforcing members at the corners of the upper and lower surfaces in order to secure the box strength. It can be done.

また、固定手段が、厚み方向に復元性を有する材料を剥離層で挟んだものからなり、復元性を有する材料の復元力で固定したものであるから、外箱と断熱体がずれることがなく、解体時には外板を外すことで容易に固定が解除できる。   In addition, the fixing means is composed of a material having resilience in the thickness direction sandwiched between release layers, and is fixed by the resilience of the material having resilience, so that the outer box and the heat insulator do not shift. When disassembling, fixing can be easily released by removing the outer plate.

また、固定手段が、樹脂フィルムで厚み方向に復元性を有する断熱部材を覆い、一時的に薄板状に圧縮密封したもので、外箱と断熱体を組み合わせた後、樹脂フィルムの密封を解除して厚み方向に復元させることで固定したものであるから、取り扱いが容易で、狭い空間にも比較的容易に挿入することができる。   The fixing means is a resin film covering a heat insulating member having resilience in the thickness direction and temporarily compressed and sealed in a thin plate shape. After combining the outer box and the heat insulator, the sealing of the resin film is released. Therefore, it is easy to handle and can be inserted into a narrow space relatively easily.

また、固定手段が、発泡系材料を剥離層で挟んだものからなり、発泡系材料の発泡圧力で固定したものであるから、リブ等の凹凸部分が多い複雑な形状部分にも使用できると共に、外箱と断熱体の隙間を埋められるので箱体強度を確保でき、外箱の外観性も向上できる。   In addition, since the fixing means consists of a foamed material sandwiched between release layers and is fixed by the foaming pressure of the foamed material, it can be used for complex shaped parts with many uneven parts such as ribs, Since the gap between the outer box and the heat insulating body can be filled, the box strength can be secured and the appearance of the outer box can be improved.

また、断熱体が発泡系材料からなり、内箱と一体に成形された箱状断熱体であるため、内箱と断熱材の密着性がよく、庫内の温度変動等による剥がれが生じ難い。   In addition, since the heat insulator is a box-shaped heat insulator made of a foam material and formed integrally with the inner box, the inner box and the heat insulating material have good adhesion, and peeling due to temperature fluctuations in the cabinet is unlikely to occur.

また、剥離手段が真空断熱パネルの貼付け面の一部に設けた剥離部としたので、外箱を解体後に、剥離部を起点として比較的容易に真空断熱パネルを剥がすことが可能になる。   Further, since the peeling means is a peeling portion provided on a part of the affixing surface of the vacuum heat insulating panel, the vacuum heat insulating panel can be peeled off relatively easily from the peeling portion after the outer box is disassembled.

また、接着手段が低融点樹脂又は低融点ホットメルト接着剤であり、剥離手段が水分供給によって発熱する材料をガスバリヤ性フィルムで覆い、ガスバリヤ性フィルム内を減圧状態にして封止したものとしたので、解体時に水分を供給することで自己発熱し、この熱によって低融点樹脂又は低融点ホットメルト接着剤を溶融させ、分離を容易にできる。   In addition, the adhesive means is a low melting point resin or a low melting point hot melt adhesive, and the peeling means covers the material that generates heat by supplying moisture with a gas barrier film, and the gas barrier film is sealed in a reduced pressure state. By supplying moisture at the time of dismantling, self-heating is generated, and the low melting point resin or the low melting point hot melt adhesive is melted by this heat to facilitate separation.

また、金属系材料、樹脂系材料、電気部品、冷凍サイクル及び真空断熱パネルとに独立して分離解体可能な構造としたことで、材料分野別にリサイクルを容易にできる。   In addition, since the metal material, the resin material, the electrical component, the refrigeration cycle, and the vacuum heat insulation panel can be separated and disassembled independently, recycling can be easily performed for each material field.

本発明の第1実施形態の冷蔵庫の正面図である。It is a front view of the refrigerator of 1st Embodiment of this invention. 図1のA−A断面図である。It is AA sectional drawing of FIG. 図1のZ−Z断面図である。It is ZZ sectional drawing of FIG. 図2のB部拡大図である。It is the B section enlarged view of FIG. 図1の冷蔵庫に用いる真空断熱パネルの概略断面図である。It is a schematic sectional drawing of the vacuum heat insulation panel used for the refrigerator of FIG. 図1の冷蔵庫の分解斜視図である。It is a disassembled perspective view of the refrigerator of FIG. 本発明の第2実施形態の冷蔵庫における図4相当図である。It is the FIG. 4 equivalent view in the refrigerator of 2nd Embodiment of this invention. 本発明の第3実施形態の冷蔵庫における図3相当図である。It is the FIG. 3 equivalent view in the refrigerator of 3rd Embodiment of this invention.

符号の説明Explanation of symbols

1…冷蔵庫、2…冷蔵室、3…野菜容器、4…冷凍室、5…冷蔵室扉、6…冷凍室扉、7…冷蔵室扉、10…扉用ヒンジ、11…パッキン、12…断熱仕切り、12a…蓋材、20…断熱箱体、21…外箱、21a…天井部、21b…コの字状成形部、21c…底面部、21d…底面部、21e…蓋、22…内箱、23…断熱部、25…箱状断熱体、26…凹部、27…送風機、28…冷却器、30…圧縮機、31…凝縮器、34…制御基板、40…接着手段、41…剥離手段、50…真空断熱パネル、51…芯材、52…内包材、53…外被材、54…吸着剤、60…固定手段、80…冷媒パイプ、90…補強部材。   DESCRIPTION OF SYMBOLS 1 ... Refrigerator, 2 ... Cold room, 3 ... Vegetable container, 4 ... Freezer room, 5 ... Cold room door, 6 ... Freezer room door, 7 ... Cold room door, 10 ... Door hinge, 11 ... Packing, 12 ... Heat insulation Partition, 12a ... lid material, 20 ... heat insulation box, 21 ... outer box, 21a ... ceiling part, 21b ... U-shaped molded part, 21c ... bottom face part, 21d ... bottom face part, 21e ... lid, 22 ... inner box , 23 ... heat insulation part, 25 ... box-shaped heat insulator, 26 ... recess, 27 ... blower, 28 ... cooler, 30 ... compressor, 31 ... condenser, 34 ... control board, 40 ... adhesion means, 41 ... peeling means 50 ... Vacuum heat insulating panel, 51 ... Core material, 52 ... Enveloping material, 53 ... Cover material, 54 ... Adsorbent, 60 ... Fixing means, 80 ... Refrigerant pipe, 90 ... Reinforcing member.

Claims (11)

外箱と内箱とによって形成される空間に断熱部を有する断熱箱体を備えた冷蔵庫において、
前記断熱部は、予め箱状に成形された箱状断熱体と、前記箱状断熱体と前記外箱の間に当該箱状断熱体及び当該外箱に対して非接着に配置されて当該箱状断熱体を固定する固定手段とを備えたことを特徴とする冷蔵庫。
In the refrigerator provided with a heat insulating box having a heat insulating portion in the space formed by the outer box and the inner box,
The heat insulating portion is a box-shaped heat insulator formed in a box shape in advance, and is disposed between the box-shaped heat insulator and the outer box in a non-adhering manner with respect to the box-shaped heat insulator and the outer box. And a fixing means for fixing the heat insulator.
請求項1において、前記箱状断熱体の外箱側表面の一部に真空断熱パネル配置用の凹部を設け、前記凹部に真空断熱パネルを接着手段及び剥離手段を介して配置したことを特徴とする冷蔵庫。   In Claim 1, the recessed part for vacuum heat insulation panel arrangement | positioning was provided in a part of outer box side surface of the said box-shaped heat insulation body, and the vacuum heat insulation panel was arrange | positioned in the said recessed part through the adhesion | attachment means and the peeling means, It is characterized by the above-mentioned. Refrigerator. 請求項2において、前記箱状断熱体の外箱側表面の複数の面に跨って前記凹部を設け、前記凹部に立体形状の前記真空断熱パネルを接着手段及び剥離手段を介して配置したことを特徴とする冷蔵庫。   In Claim 2, the said recessed part was provided ranging over the several surface of the outer box side surface of the said box-shaped heat insulating body, and the said three-dimensional-shaped vacuum heat insulation panel was arrange | positioned through the adhesion | attachment means and the peeling means in the said recessed part. Features a refrigerator. 請求項2又は3において、前記剥離手段は前記真空断熱パネルの貼付け面の一部に設けた剥離用の隙間であることを特徴とする冷蔵庫。   The refrigerator according to claim 2 or 3, wherein the peeling means is a peeling gap provided on a part of a sticking surface of the vacuum heat insulating panel. 請求項2〜4の何れかにおいて、前記接着手段は低融点樹脂又は低融点ホットメルト接着剤であり、前記剥離手段は水分供給によって発熱する部材をガスバリヤ性フィルムで覆って当該ガスバリヤ性フィルム内を減圧状態にして封止したものであることを特徴とする冷蔵庫。   5. The adhesive means according to claim 2, wherein the adhesive means is a low melting point resin or a low melting point hot melt adhesive, and the peeling means covers a member that generates heat by supplying water with a gas barrier film, and the inside of the gas barrier film. A refrigerator characterized by being sealed under reduced pressure. 外箱と内箱とによって形成される空間に断熱部を有する断熱箱体を備えた冷蔵庫において、
前記断熱部が予め箱状に成形された箱状断熱体からなり、前記外箱が外側に膨れた略円弧形状の側面及び外側に膨れた略円弧形状の背面部分を形成した略コの字状成形品を有し、前記外箱と前記箱状断熱体の間に当該外箱及び当該箱状断熱体に対して非接着の固定手段を配置することにより当該箱状断熱体を固定したことを特徴とする冷蔵庫。
In the refrigerator provided with a heat insulating box having a heat insulating portion in the space formed by the outer box and the inner box,
The heat insulating portion is formed of a box-shaped heat insulator formed in a box shape in advance, and the outer box is formed in a substantially arcuate shape in which a substantially arc-shaped side surface bulging outward and a substantially arc-shaped back surface portion expanding outward are formed Having a molded product and fixing the box-shaped heat insulator by disposing a non-adhesive fixing means to the outer box and the box-shaped heat insulator between the outer box and the box-shaped heat insulator. Features a refrigerator.
請求項1〜6の何れかにおいて、前記固定手段は、厚み方向に復元性を有する部材を剥離層で挟んだものからなり、前記復元性を有する部材の復元力で前記箱状断熱体を固定したことを特徴とする冷蔵庫。   The fixing means according to any one of claims 1 to 6, wherein the fixing means includes a member having resilience in a thickness direction sandwiched between peeling layers, and the box-shaped heat insulator is fixed by a restoring force of the member having resilience. A refrigerator characterized by that. 請求項1〜6の何れかにおいて、前記固定手段は、厚み方向に復元性を有する断熱部材を樹脂フィルムで覆って薄板状に圧縮した状態で前記外箱と前記箱状断熱体との間に配置され、前記断熱部材の厚み方向の復元力により前記断熱体を固定したことを特徴とする冷蔵庫。   In any one of Claims 1-6, the said fixing means is between the said outer box and the said box-shaped heat insulator in the state which covered the heat insulation member which has the restoring property in the thickness direction with the resin film, and was compressed into thin plate shape. A refrigerator which is arranged and fixed with the heat insulator by a restoring force in a thickness direction of the heat insulating member. 請求項1〜6の何れかにおいて、前記固定手段は、発泡系部材を剥離層で挟んだものからなり、前記発泡系部材の発泡圧力により前記箱状断熱体を固定したことを特徴とする冷蔵庫。   The refrigerator according to any one of claims 1 to 6, wherein the fixing means includes a foaming member sandwiched between release layers, and the box-shaped heat insulator is fixed by a foaming pressure of the foaming member. . 請求項1〜9の何れかにおいて、前記箱状断熱体は、発泡系材料からなると共に、前記内箱と一体に成形されたものであることを特徴とする冷蔵庫。   The refrigerator according to any one of claims 1 to 9, wherein the box-shaped heat insulator is made of a foam material and is integrally formed with the inner box. 請求項1〜10の何れかにおいて、金属系材料、樹脂系材料、電気部品、冷凍サイクル及び真空断熱パネルとに独立して分離解体可能な構造としたことを特徴とする冷蔵庫。   11. The refrigerator according to claim 1, wherein the refrigerator has a structure that can be separated and disassembled independently of a metal material, a resin material, an electrical component, a refrigeration cycle, and a vacuum heat insulation panel.
JP2008089956A 2008-03-31 2008-03-31 refrigerator Expired - Fee Related JP4966903B2 (en)

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JP2012112578A (en) * 2010-11-24 2012-06-14 Toshiba Corp Refrigerator
JP2014029259A (en) * 2012-07-05 2014-02-13 Toshiba Corp Refrigerator
JP2014504349A (en) * 2010-11-30 2014-02-20 ジーイー エナジー パワー コンバージョン テクノロジー リミテッド Cryogenic element insulator
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KR101059453B1 (en) 2009-09-28 2011-08-25 히타치 어플라이언스 가부시키가이샤 Refrigerator
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CN105546923A (en) * 2010-05-28 2016-05-04 株式会社东芝 Thermal-insulating box body for food storage warehouse
CN105546923B (en) * 2010-05-28 2018-06-19 东芝生活电器株式会社 The body of thermal insulating box in food storage library
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JP2014029259A (en) * 2012-07-05 2014-02-13 Toshiba Corp Refrigerator
WO2017168571A1 (en) * 2016-03-29 2017-10-05 三菱電機株式会社 Refrigerator and manufacturing method for same
JPWO2017168571A1 (en) * 2016-03-29 2018-09-27 三菱電機株式会社 Refrigerator and manufacturing method thereof
JP2020125903A (en) * 2018-11-28 2020-08-20 東芝ライフスタイル株式会社 refrigerator

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