JP2008532216A - シリコーン組成物で電気絶縁体を自動的にコーティングする方法及び装置 - Google Patents
シリコーン組成物で電気絶縁体を自動的にコーティングする方法及び装置 Download PDFInfo
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- JP2008532216A JP2008532216A JP2007556472A JP2007556472A JP2008532216A JP 2008532216 A JP2008532216 A JP 2008532216A JP 2007556472 A JP2007556472 A JP 2007556472A JP 2007556472 A JP2007556472 A JP 2007556472A JP 2008532216 A JP2008532216 A JP 2008532216A
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- silicone elastomer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0235—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being a combination of rotation and linear displacement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/002—Processes for applying liquids or other fluent materials the substrate being rotated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2518/00—Other type of polymers
- B05D2518/10—Silicon-containing polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2530/00—Rubber or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0486—Operating the coating or treatment in a controlled atmosphere
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Insulating Bodies (AREA)
- Paints Or Removers (AREA)
- Glass Compositions (AREA)
- Spray Control Apparatus (AREA)
- Coating Apparatus (AREA)
Abstract
Description
本発明は、連続自動コーティング装置及び方法に関し、特に、シリコーンゴムコーティング、より詳細には一液型(one-component)室温加硫性(RTV)シリコーンゴムで高電圧線絶縁体等の部品をコーティングするコーティング装置に関する。
工業用の構造物において用いられる部品は多くの場合、腐食環境に晒されるため、保護されねばならない。例えば、高圧送電線における懸垂碍子等の電気事業(electrical utilities)において用いられる絶縁体は、通常は最小限の電流放電を保つように設計されている。しかしながら、絶縁体表面が汚染されると絶縁体の表面に沿って漏れ電流が発生する可能性がある。このような漏れ電流の量は、絶縁体のフィルムの電圧ストレス及び導電率又は絶縁体の表面の汚染物質に応じて決まる。漏れ電流は絶縁体の表面にアークを生じさせ又は引き起こす可能性があり、遊離炭素及び不揮発性半導体物質の形成等、絶縁体表面に深刻な影響を及ぼす可能性がある。漏れ電流は最終的に、絶縁体の表面にわたって導電路を形成し、事実上、絶縁体を短絡させる。
本発明は、シリコーンエラストマーコーティングで磁器、ガラス、及びポリマー碍子等の工業用の部品をコーティングする連続自動コーティング装置を提供する。本装置は、多段階インライン連続作業から成る。これらの段階は洗浄作業、その後の乾燥及び加熱作業、コーティング作業、及び硬化作業である。
当該装置は、上記工業用の部品を保持し、かつ自動化された装置内において当該部品を移動させる、搬送手段と、
上記部品の表面を洗浄する、洗浄ステーションと、
上記シリコーンエラストマーコーティングの付着を促進させるために、上記洗浄された部品の表面を乾燥させ、当該部品の表面を加熱させる、乾燥及び加熱ステーションと、
上記部品の露出面に硬化性のシリコーンエラストマー組成物をコーティングする、コーティングステーションと、
上記シリコーンエラストマー組成物の硬化を促進させる、硬化ステーションとを備えている。
本発明は、磁器、ガラス、及びポリマー碍子等の工業用の部品をシリコーンコーティング組成物でコーティングする連続自動コーティング装置を対象とする。本装置は、図1に示すような多段階インライン連続作業から成る。本装置の第1の段階は洗浄であり、絶縁体の表面にオイル、グリース、塵埃、又は絶縁体表面へのシリコーンコーティングの付着の妨げとなる可能性のある他の汚染物等のいかなる物質もないことを確実にするための始動である。絶縁体の洗浄は、蒸気洗浄、温水スプレー、温水ブラスト、溶剤ワイピング、又はドライアイスブラスト等、一般的に用いられる方法のいずれかによって達成されてもよい。好ましくは、洗浄作業は蒸気洗浄又は温水ブラストのいずれかを用いる。洗浄効果を高めるために、洗剤及び他の洗浄助剤を洗浄液に添加して絶縁体の表面から有機物質又は他の汚染物を除去するのに役立たせてもよい。絶縁体は、洗浄液で洗浄されると、好ましくは、清浄蒸気又は温水ブラストですすがれる。
Claims (8)
- インライン連続作業において、シリコーンエラストマーコーティングで工業用の部品を自動的にコーティングする装置であって、
前記工業用の部品を保持し、前記装置内で該部品を移動させる、搬送手段と、
前記部品の表面を洗浄する、洗浄ステーションと、
前記シリコーンエラストマーコーティングの付着を促進させるために、前記洗浄された部品の表面を乾燥させると共に該部品の表面を加熱させる、乾燥及び加熱ステーションと、
前記部品の露出面に硬化性のシリコーンエラストマー組成物のコーティングを塗布する、コーティングステーションと、
前記シリコーンエラストマー組成物の硬化を促進させる、硬化ステーションと
を備える、装置。 - 前記硬化性のシリコーンエラストマー組成物は一液型室温加硫性組成物である、請求項1に記載の装置。
- 前記洗浄ステーションは、前記部品の表面に蒸気、温水、又は溶剤を吐出する1つ又は複数のノズルを備える、請求項2に記載の装置。
- 前記洗浄ステーションは、前記部品の表面に温水ブラストを吐出して該部品の表面を洗浄する複数のノズルを備える、請求項3に記載の装置。
- 前記乾燥及び加熱ステーションは、前記部品の表面に温風を吹き付けて該部品の表面を乾燥及び加熱する温風送風機を備える、請求項4に記載の装置。
- 前記コーティングステーションは、前記部品の露出面にコーティング組成物を噴霧するようにプログラムされ且つスプレーノズルを有するロボット装置を備える、請求項5に記載の装置。
- 前記硬化ステーションは、前記部品の表面上の前記硬化性の室温加硫性シリコーンコーティングの硬化を促進させるように、約60℃で70〜80%の相対湿度の雰囲気を有するチャンバーを備える、請求項6に記載の装置。
- 前記搬送手段は、前記部品が解放可能に装着され、前記部品が複数の前記ステーションを通る際に該部品を回転させる回転手段を含み、
該回転手段と装着された前記部品とを複数の前記ステーションに移動させる手段に前記回転手段が取り付けられる、請求項7に記載の装置。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US65589305P | 2005-02-25 | 2005-02-25 | |
US60/655,893 | 2005-02-25 | ||
PCT/CA2006/000268 WO2006089420A2 (en) | 2005-02-25 | 2006-02-27 | Title: method and apparatus for automated coating of electrical insulators with a silicone composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2008532216A true JP2008532216A (ja) | 2008-08-14 |
JP4964786B2 JP4964786B2 (ja) | 2012-07-04 |
Family
ID=36927779
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2007556472A Expired - Fee Related JP4964786B2 (ja) | 2005-02-25 | 2006-02-27 | シリコーン組成物で電気絶縁体を自動的にコーティングする方法及び装置 |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1853393A4 (ja) |
JP (1) | JP4964786B2 (ja) |
CN (1) | CN101340983B (ja) |
CA (1) | CA2537740C (ja) |
WO (1) | WO2006089420A2 (ja) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102806173A (zh) * | 2011-05-30 | 2012-12-05 | 张家港市佳龙真空浸漆设备制造厂 | 改进了流平装置的真空压力浸漆集群设备 |
CN102806175A (zh) * | 2011-06-02 | 2012-12-05 | 张家港市佳龙真空浸漆设备制造厂 | 改进了预热系统的真空压力浸漆集群设备 |
CN104941884B (zh) * | 2014-03-26 | 2018-03-30 | 安川(中国)机器人有限公司 | 一种涂装方法和涂装系统 |
CN104941851B (zh) * | 2014-03-26 | 2018-07-20 | 安川(中国)机器人有限公司 | 清洗机器人系统及清洗方法和涂装机器人系统及涂装方法 |
WO2016127508A1 (zh) * | 2015-02-11 | 2016-08-18 | 成都拓利科技股份有限公司 | 用于瓷或玻璃伞型、钟罩型绝缘子涂装rtv防污闪涂料的设备 |
CN113275204A (zh) * | 2020-03-19 | 2021-08-20 | 安泰科技股份有限公司 | 一种用于非晶纳米晶带材连续涂覆绝缘涂层的设备及方法 |
CN112934571A (zh) * | 2021-03-08 | 2021-06-11 | 秦顺华 | 一种钢结构喷涂系统的干燥辅助设备及干燥方法 |
CN117367940B (zh) * | 2023-11-07 | 2024-07-12 | 江苏科技大学 | 一种极地复杂环境的应力腐蚀实验装置及方法 |
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JPS5138324A (ja) * | 1974-09-05 | 1976-03-31 | Owens Illinois Inc | |
US4476155A (en) * | 1983-04-18 | 1984-10-09 | Dow Corning Corporation | High voltage insulators |
JPS59214112A (ja) * | 1983-05-11 | 1984-12-04 | レイケム・リミテツド | 電気絶縁配列体 |
JPH06322315A (ja) * | 1993-03-30 | 1994-11-22 | Dow Corning Corp | 塗装したシリコーンエラストマーの形成方法 |
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JPH11140324A (ja) * | 1997-11-05 | 1999-05-25 | Shin Etsu Chem Co Ltd | 接着性シリコーン組成物 |
US6214421B1 (en) * | 1997-04-09 | 2001-04-10 | Dennis Pidzarko | Method of powder coating |
US20040052965A1 (en) * | 2000-11-15 | 2004-03-18 | Kranovich Richard L. | Coating with anti-microbial agent for refrigerator shelving |
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-
2006
- 2006-02-27 WO PCT/CA2006/000268 patent/WO2006089420A2/en active Application Filing
- 2006-02-27 EP EP06705223A patent/EP1853393A4/en not_active Withdrawn
- 2006-02-27 JP JP2007556472A patent/JP4964786B2/ja not_active Expired - Fee Related
- 2006-02-27 CN CN2006800005244A patent/CN101340983B/zh not_active Expired - Fee Related
- 2006-02-27 CA CA2537740A patent/CA2537740C/en not_active Expired - Fee Related
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JPS5138324A (ja) * | 1974-09-05 | 1976-03-31 | Owens Illinois Inc | |
US4476155A (en) * | 1983-04-18 | 1984-10-09 | Dow Corning Corporation | High voltage insulators |
JPS59198604A (ja) * | 1983-04-18 | 1984-11-10 | ダウ・コ−ニング・コ−ポレ−シヨン | 高圧絶縁体 |
JPS59214112A (ja) * | 1983-05-11 | 1984-12-04 | レイケム・リミテツド | 電気絶縁配列体 |
JPH06322315A (ja) * | 1993-03-30 | 1994-11-22 | Dow Corning Corp | 塗装したシリコーンエラストマーの形成方法 |
JPH0992862A (ja) * | 1995-09-25 | 1997-04-04 | Canon Inc | 光起電力素子の形成方法 |
US6214421B1 (en) * | 1997-04-09 | 2001-04-10 | Dennis Pidzarko | Method of powder coating |
JPH11140324A (ja) * | 1997-11-05 | 1999-05-25 | Shin Etsu Chem Co Ltd | 接着性シリコーン組成物 |
US20040052965A1 (en) * | 2000-11-15 | 2004-03-18 | Kranovich Richard L. | Coating with anti-microbial agent for refrigerator shelving |
Also Published As
Publication number | Publication date |
---|---|
CN101340983A (zh) | 2009-01-07 |
CA2537740A1 (en) | 2006-08-25 |
WO2006089420A3 (en) | 2007-11-08 |
CA2537740C (en) | 2013-05-07 |
JP4964786B2 (ja) | 2012-07-04 |
EP1853393A2 (en) | 2007-11-14 |
EP1853393A4 (en) | 2011-01-05 |
CN101340983B (zh) | 2012-03-28 |
WO2006089420A2 (en) | 2006-08-31 |
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