US3030913A - Machine for painting articles - Google Patents

Machine for painting articles Download PDF

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Publication number
US3030913A
US3030913A US842325A US84232559A US3030913A US 3030913 A US3030913 A US 3030913A US 842325 A US842325 A US 842325A US 84232559 A US84232559 A US 84232559A US 3030913 A US3030913 A US 3030913A
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Prior art keywords
solvent
paint
vapor
painting
housing
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US842325A
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Howard N Arnold
Pokorny Joseph
Montgomery B Pickett
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GS Blakeslee and Co
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GS Blakeslee and Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0466Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a non-reacting gas
    • B05D3/0473Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a non-reacting gas for heating, e.g. vapour heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0486Operating the coating or treatment in a controlled atmosphere

Definitions

  • This invention relates to painting or coating articles by projecting onto them a coating composition or paint comprising a volatile solvent having a comparatively low boiling point and a film forming or coating substance, and has to do with means for performing such an operation.
  • the preheated article is at a temperature but several degrees higher than that of the solvent vapor, yat best, and the paint is cooled incident to spraying thereof to below its boiling point. That incurs risk of cooling of the article, while in the vapor zone, to a temperature lower than the solvent vaporkwith resultant condensation of solvent vapor upon the sprayed article.
  • the small particles of paint deposited on the relatively cold article or work piece condense thereon and are, for a short time, at a slightly higher temperature so that they coalesce to form a smooth coating.
  • the solvent released from the atornized paint mixes with the air present in the chamber and the spraying of the article occurs in a zone of solvent vapor laden air.
  • the article is at room temperature of 70 F. as it enters the spray chamber, and
  • the latter is at a temperature of approximately F.
  • the temperature of the solfvent vapor lowered somewhat by spraying of the paint possibly would be around F. and it would condense on the relatively cold article causing solvent wash-olf.
  • precise control of temperatures and accurate timing are critical factors and .the maximum possible thickness of the applied coating of paint is limited by the shortness of the time the article being spray painted can safely remain in the solvent vapor spray zone without risk of solvent wash-olf.
  • the articles are preheated by degreasing in a iirst compartment of a degreasing machine and are spray-coated or painted in a second compartment or section of the same machine.
  • the paint or coating material is contained in a sump or tank of the second compartment, from which it is Withdrawn and sprayed onto the article. That incurs the difficulty that the degreasing solvent vapor condenses on the side walls of the machine and the condensate, in substantial portions, ilows into the paint sump diluting the paint to objectionable extent.
  • a further objection to both of the known methods referred to is that, after prolonged use, the interior of the machine, in the painting zone, becomes coated with the paint.
  • the painting section should be thoroughly cleaned, necessitating shut down of the machine during the cleaning openation. Also, in the machine used in the first mentioned known method, the paint, in finely subdivided or atomized condition, mixes to substantial extent with the degreasing solvent vapor and renders necessary precautions against objectionable paint contamination of the degreasing solvent.
  • Our invention is directed to an ⁇ apparatus for coating articles with compositions, hereinafter referred to generically as paint, of the character above mentioned, whereby the diiiculties encountered with the known methods and apparatuses, above referred to, are avoided.
  • the means or apparatus of our invention is, in general, similar to kno-wn degreasing machines but differs therefrom in important respects particularly adapting it to painting operations.
  • the apparatus of our invention includes means lfor degreasing and preheating the anticles and for coating them in a painting compartment or chamber, Within but isolated from the housing or" the machine in a manner to guard effectively against possibility of Wash-olf.
  • the painting chamber is suitably mounted Within the housing so as to be readily removable therefrom, is spaced from the walls of the housing so as to provide a painting zone in which objectionable cooling of the articles with possibility of resultant wash-off is eliminated, prevents coating of the interior of the housing with paint, and reduces mixing of the paint with the degreasing solvent vapor while also eliminating necessity for the painted articles passing through the concentrated vapor of the degreasing solvent with possibility of resultant wash-off.
  • FIGURE l is a side view of a painting machine embodying our invention.
  • FIGURE 2 is a semi-diagrammatic vertical lengthwise sectional view of the machine of FIGURE l;
  • FIGURE 3 is a transverse sectional view taken substantially on line 3 3 of FIGURE 1;
  • ⁇ FIGURE 4 is a view similar to FIGURE 2, but of the painting area only of the machine, showing a modified form of painting chamber on an enlarged scale;
  • FIGURE 5 is a view similar to FIGURE 4, but showing a second modiiied form of painting chamber
  • FIGURE 6 is a top plan view, on an enlarged scale, of Ithe painting chamber of FIGURE 5;
  • FIGURE 7 is a diagrammatic view, on an enlarged scale, of the means for heating paint under pressure and projecting it onto the articles, and associated parts, the painting chamber and the machine housing being shown in Section-
  • the machine of our invention is, in general, similar to known degreasing machines but differs therefrom in certain respects particularly adapting it for painting. It comprises a housing 10, which may be of any suitable construction.
  • the housing 10 is shown, by way of illustration, as of box like form having a downwardly and inwardly inclined hood 11 opening into its inlet end and an upwardly and outwardly inclined hood 12 opening from its exit end.
  • a removable cover 13 preferably formed in several sections having overlapping rabbetted ends to assure a tight-closure.
  • the cover 13 sections may fit snugly within an angle iron reinforcing frame 14 extending about the top of the housing 10 and may be held in place by its own weight or in any suitable known manner.
  • the housing 10 is provided, at its entrance portion, with two liquid solvent sumps 16 and 17 separated by an upwardly projecting Weir 1 8 extending between the side walls of housing 10 and having its top surface inclined downward toward sump 17.
  • Each of the sumps 16 and 17 contains a body of a suitable volatile liquid solvent and is provided with heating means of suitable known type, such as steam coils 19 and 2%, respectively.
  • the housing 10 is further provided, adjacent the exit end thereof, with a third liquid solvent sump 21 separated from sump 17 by a raised floor 22 of substantial length inclined downwardly to sump 17 and provided at its midportion with a transverse trough 23.
  • the sump 21 also contains a body of liquid solvent and is provided with heating coils 21C.
  • a shallow trough 24 extends along the sides and the ends of housing 10 interiorly thereof, a substantial distance above the liquid solvent sumps and underlies interior cooling coils 2,5 also extending along the sides and the ends of housing 1Q.
  • a cooling jacket 26 extends about the sides and the ends of housing 10 exteriorly thereof, a short distance above trough 24.
  • the liquid solvent in the sumps 16 and -21 is heated to its boiling point and the liquid sol, vent in sump 17 is heated to near its boiling point, at atmospheric pressure, by a suitable heating medium, conveniently steam circulated through the coils 19, 20 and 21C, respectively, in any suitable known manner.
  • the evolved solvent vapor fills the interior of the housing 10 to a height determined by the cooling coils 25 and jacket 2,6, through which a cooling medium, conveniently cold Water, is circulated, as is known.
  • a cooling medium conveniently cold Water
  • Spray means 28 of suitable known type is disposed within housing 1t) above sump 17 and underlying a splash shield 29 extending transversely of housing 10.
  • the shield 29 is formed in two sections spaced apart for passage between them of hangers carrying the work pieces or articles to be painted, as will appear more fully presently.
  • the spray means 28 is connected by a conduit 30 to the discharge of a rotary pump 31, of suitable known type, the intake of which is connected by a conduit 32 to sump 17.
  • the pump 31 is driven by an electric motor 33 and the conduits 30 and 32 may be provided with suitable control valves, as is usual in degreasing machines.
  • a box-like unit 34 defining a painting chamber is removably mounted in housing 10, spaced above oor 22 at the rear- Ward or exit end portion thereof.
  • the unit 34 comprises imperforate side walls connected by an imperforate bottom wall and an imperforate outer or exit end wall 37, and may be mounted in any suitable manner. Conveniently it is supported by hangers 35 suitably attached to the side walls of unit 34 and having hooks at their upper ends engaging through openings in angle cross-bars 36 extending between and secured to the side walls of housing 10 a short distance below the cover 13.
  • the painting chamber unit 34 is of generally box like formation, open at its top and its inner or entrance end and closed at its outer or exit end by end wall 37 underlying, and substantially parallel with, the inclined top wall of exit hood 12.
  • the painting chamber unit 34 is, preferably but not necessarily, of a height to extend above the concentrated solvent vapor Zone and is so mounted that its bottom wall is inclined downwardly and inwardly toward floor 22.
  • Headers 38 are mounted in chamber unit 34, at the sides and adjacent the top thereof and at the midportion and a short distance above the bottom thereof, and are provided with nozzles 39 for directing paint downwardly and inwardly thereof and upwardly onto articles passing therethrough.
  • the headers 38 are connected together by a substantially U-shaped pipe frame 40 from which a nipple 41 extends through one side wall of painting chamber unit 34.
  • a trough 42 extends across the inner end of painting chamber unit 34 and is provided with an outlet nipple 43.
  • nipple 41 is connected by a union coupling 44 to the inner end of a paint supply conduit 45 passing through a stuffing box 46 in side wall 47 of housing 10 and provided with a hand control valve 48.
  • the upper end of conduit 45 is connected to the outlet of a paint filter 49 of conventional type, the inlet of which is connected by a conduit 5t) to one arm of a cruciform fitting 51 a second arm of which is connected to the outlet of a heat exchanger 52.
  • a pressure gauge 53 is connected to a third arm of tting 51, the fourth arm of which is connected to a pressure responsive valve 54 of conventional type.
  • Valve 54 is disposed in steam supply line 55 connected to the inlet end of the heating coil of the heat exchanger 52, which is of conventional type, the outlet end of the heating coil being connected to a discharge line 56 provided with a condensate trap 57, as usual.
  • the inlet of heat exchanger 52 is connected by a conduit 53 to the discharge of a rotary pump 59 of suittable known type, driven by an electric motor 60.
  • the intake of pump 59 is connected by a conduit 61 to a portable paint supply tank 62, of adequate capacity, near the bottom thereof, mounted adjacent side wall 47 of housing 10.
  • the conduit 61 is provided with two hand valves 63 and 64 and, between them, with a union coupling 65.
  • Nipple 43 of trough 42 is connected by a union coupling 66 to the inner end of a paint return conduit 67 passing through a stuffing box 68 in side wall 47 of housing 10.
  • the conduit 67 opens at its outer end into tank 62 adjacent the top thereof and is provided with a hand valve 69 and with a union coupling 70 between tank 62 and valve 69.
  • Conduit 58 is connected by a pressure relief conduit 9) to the top of tank 62, the latter conduit being provided with a pressure relief valve 91 of suitable known type which may be adjusted to open responsive to any desired pump pressure, within limits. If the pump pressure in conduit 58 tends to exceed a desired predetermined maximum, the valve 91 opens, effective for returning a portion of the paint to tank 62 and thereby lowering the pressure in conduit 58 to the desired value. That guards against projecting the paint onto the articles being painted under excessive pressure while also assuring that it is projected at substantially uniform pressure, conducive to uniformity in the painting operation, desirable for obvious reasons.
  • a venting conduit 92 is connected at one end to conduit 90, between relief valve 91 and tank 62 and opens at its other ends, into housing 10 through side wall 47 thereof.
  • Conduit 92 vents tank 62 and guards against possibility of apprecibale pressure being built up therein by solvent vapor released from the hot paint. That is conducive to uniform delivery of the paint by pump 59 to the paint projecting means and facilitates ilow of paint from trough 42 of the painting chamber through conduit 67 to tank 62.
  • the solvent used in the sumps 16, 17 and 2l, and in the paint may be any suitable volatile solvent the vapor of which is heavier than air, preferably, though not necessarily, a chlorinated hydrocarbon solvent. It may be assumed for purposes of description, that the solvent is trichlorethylene, having a boiling point of about 188 F. at amtospheric pressure.
  • a conduit 72 may connect a point at the level cf the liquid solvent in sump ⁇ 17 to a lower point at about the level of the liquid solvent in sump 2l and is inclined downward toward the latter. Distilled solvent is supplied to sump 17, in a known manner, and the excess flows through conduit 72 into the sump 21, effective for maintaining the latter filled with substantially pure solvent.
  • a conduit 73 may connect the sump 21, at the normal level of the liquid solvent therein to sump 16, at the normal level of the liquid solvent in the latter, conduit '73 being inclined downward toward sump 16 for delivering to the latter any excess liquid solvent which may tend to collect in sump 21.
  • the solvent in the sumps -16 and 2l is heated to its boiling point, effective for maintaining the housing lled with solvent vapor to the level A--A at a temperature of about l88 F. assuming the solvent to be trichlorethylene.
  • the solvent in sump 17 is maintained at a temperature of about 160 F., at which it may readily be pumped.
  • the articles 75 to be painted are suspended by hangers 76 from an endless conveyor 77, of suitable known type, the lower run of which extends downwardly through hood 11, then parallel with cover 13, spaced a substantial distance therebelow, and thence upwardly and outwardly through hood 12.
  • the articles then pass through the solvent spray zone, where they are subjected to a spray of hot liquid solvent, effective for removing from the articles any adhering particles of foreign materials, the liquid solvent owing back into sump 17 and -thespray shield effectively preventing objectionable turbulence of the vapor at the top of the concentrated vapor zone in the spray area. From the spray zone the articles again pass through the concentrated vapor zone for a substantial distance, for further degreasing and preheating, to the painting chamber unit 34.
  • the paint solvent is the same as the solvent in the solvent sumps, assumed to be trichlorethylene for the purposes of description.
  • the paint is heated to a suitable temperature, appreciably above room temperature and which may be either above or below the boiling point of its solvent at atmospheric pressure, as determined by the setting of the valve 54, and the hot paint is projected onto the articles under appropriate pressure, usually less than l() p.s.i., which may be varied as desired or as circumstances require.
  • the painting chamber unit 3d is isolated from the housing 10, except for the hangers 35, and is spaced from the side walls and the cover 13 and oor 22 thereof. It is thus effectively insulated thermally from the housing and does not suffer the heat radiation losses of the latter. Further, the painting chamber unit 34 is substantially surrounded, except at its top, by the vapor of the concentrated vapor zone, at a temperature of about 188 F., conducive to retention of heat by the article being painted. The vapor liberated from the paint in chamber unit 34 creates therein a localized concentrated solvent vapor zone, indicated by the heavier stippling.
  • the vapor of the latter zone is at a lower temperature than the surface of the article being painted, due to the cooling effect incident to liberation of the vapor from the paint and the surface heating effect of the hot paint projected onto the article. There is, therefore, no risk of solvent vapor condensing upon the article with resultant solvent condensate wash-olf and the article may safely remain in the painting chamber until it has received a coating of any desired thickness, Within practicable limits.
  • the article passes upwardly out of chamber unit 34 and thence through hood 12 to the exterior of the machine.
  • the painting chamber unit 34 preferably extends above the concentrated vapor zone in housing 16, .as above noted. Accordingly, the painted article does not enter that zone as it passes out of chamber unit 34. That precludes possibility of vapor in the concentrated vapor zone of the machine condensing upon the painted article and effectively eliminates any risk in that respect. As previously indicated, it is preferred but not essential, that the painting chamber unit 34 extend above the concentrated vapor zone in housing 10.
  • painting cham-ber unit 3d extends to a height below the solvent vapor-air interface A-A, the article is still surrounded by the localized concentrated vapor zone in chamber 1t), extending to the level A-A and at a lower temperature than the surface temperature of the article being painted, and is thus effectively guarded against solvent vapor condensate wash-olf.
  • the open inner end of painting chamber unit 34 there may be Some tendency to mixing of the vapor of the concentrated vapor zone of the machine with the vapor in chamber unit 34. That tendency is reduced by the fact that the vapor released from the paint is largely conned within chamber unit 34 and opposes entry thereinto of vapor from the concentrated vapor zone of housing 10.
  • the resultant condensate ows into the sumps, except the condensate flowing onto the portion of floor 22 extending from trough 23 to sump 21.
  • the latter condensate flows into trough 23, from which it may be delivered, by a conduit '79, to one of the sumps 16, 17 and 21, or to a suitable point exterior of the machine.
  • degreasing machines with various accessories including means for cooling condensate delivered from trough 24 and for separating the solvent from Water, means for purifying contaminated solvent taken from the machine and returning pure solvent to the machine and means for replenishing solvent in the sumps selectively as required, as well as indicators and other accessories.
  • the machine of our invention may be provided with suitable accessories, which need not be referred to in greater detail. It is desirable that escape to the atmosphere of paint solvent vapor from painting chamber unit 34 incident to travel of the conveyor 77 and the articles 75 through the exit end of the machine, be guarded against. To that end cold plates may be provided at the sides of housing 10 and exit hood 12, above painting chamber unit 34, supplemented, if desired or necessary, by other known means for preventing escape to atmosphere of solvent vapors.
  • pump 59 When it is desired to change the type or color of the paint being used, pump 59 is stopped, valves 63, 64 and 69 are closed, and tank 62 is uncoupled from the conduits 61 and 67 and replaced ⁇ by a similar tank containing pure solvent. The valves 63, 64 and 69 are then reopened and the pump is set in operation effective. for flushing out the system with solvent and removing therefrom all of the paint previously used. When the system has been thoroughly cleaned by the solvent, the solvent containing tank is removed and replaced by a tank containing the desired paint, after which the painting operation proceeds as before. Usually, flushing of the system With pure solvent effectively cleans the painting chamber unit and the associated paint projecting means, so that replacement thereof is not necessary.
  • the painting chamber unit and associated parts may be removed for more thorough cleaning, repair, or replacement thereof. That may be accomplished quickly and easily by removing cover 13, either partially or completely, and uncoupling nipples 4l and 43 from conduits 45 and 67, respectively, releasing hangers 35, and moving the painting chamber unit inward beyond cross bars 36 and then removing it through the top of the housing.
  • the unit thus removed may be as quickly and easily replaced by a similar unit in an obvious manner, as may be desired or necessary.
  • the replacement of the painting chamber unit, if desired or necessary, and of the paint supply tank may proceed simultaneously, reducing to a minimum the time required for effecting the desired changes.
  • the painting chamber unit may be removed for replacement or repair, where desired or necessary, without replacing the paint supply tank, in cases where a change in paint used is not required.
  • the provision of the painting chamber unit 34 and associated parts in ⁇ addition to the advantages in respect to the painting operation and expedition and facility in removal and replacement thereof, possesses the further advantage of preventing coating with paint of the interior of housing 10 and associated parts, in the area of the painting zone, with necessity of shutting down of the machine for cleaning thereof. Further, the painting chamber unit is comparatively small and, when removed from the machine, is readily accessible for cleaning thereof, if necessary or desired.
  • the modified form of painting chamber unit 82 shown in FGURE 4 is substantially the same as painting chamber unit 34 of FIGURES l to 3, inclusive, except that the exit end wall 83 is substantially reduced in height and the exit end is open for the major portion of its height. In the use of chamber unit 82 there will be a somewhat greater tendency for the paint solvent vapor to mix with the vapor of the concentrated vapor zone, than when chamber unit 34 is used.
  • the article being painted is surrounded by the localized vapor zone in the painting chamber unit 34 liberated from the paint, is at a higher surface temperature than the enclosing vapor of such localized zone, and is effectively guarded against condensation thereon of the vapor of the concentrated vapor zone of the housing 10 with resulant condensate wash-off.
  • the second modified form of painting chamber unit 35 is of box form, open at both ends and closed at its top and bottom, top wall 86 having a central lengthwise slot therein accommodating passage therethrough of the hangers 76.
  • Chamber unit 857 like units 34 and 82, is provided at its inner or entrance end with a trough 42, as and for the purposes above explained, and is supported with its bottom wall inclined downwardly toward the trough.
  • the side walls S7 of chamber unit 85 extend toward the exit end thereof a substantial distance beyond top wall 86, as shown, effective for retaining within the exit end portion thereof the localized concentrated solvent vapor zone released from the paint, with the advantages explained in respect to the painting chamber units 34 and 82.
  • Paint chamber unit 82 and painting chamber unit 85 like unit 34, preferably, though not necessarily, extend a material distance above the solvent vapor-air interface indicated by line A-A in FIGURE 2, at the top of the concentrated vapor zone in housing 10, to prevent entry through the top of either of such chambers of vapor from the latter zone.
  • a housing means for producing within said housing a first zone of predetermined height of a degreasing solvent vapor at an elevated temperature and which is toxic and heavier than air, a substantially horizontal painting unit within said housing spaced from the walls thereof and thereby thermally insulated therefrom, said unit having upwardly extending side walls and a bottom wall and providing a painting chamber extending a substantial distance downward into said first vapor zone and open at its top for withdrawal therefrom of painted articles, means for moving articles to be painted through said first vapor zone and thence through said unit between said side walls thereof and out of the top of said unit, and painting means within said unit disposed to project toward the side walls thereof and onto an article therein hot paint containing a volatile solvent the vapor of which is toxic and heavier than air, said unit being effective for retaining therein solvent vapor released from said paint thereby providing a second concentrated vapor zone at a lower temperature than the painted article and enclosing the article being painted and extending to the upper face of
  • a housing means for producing Within said housing a first zone of predetermined height of a degreasing solvent vapor at an elevated temperature and which is toxic and heavier than air, a substantially horizontal painting unit within said housing spaced from the walls thereof and thereby thermally insulated therefrom, said unit having upwardly extending side walls and a bottom wall and providing a painting chamber extending a substantial distance downward into said first vapor zone and open at its top for withdrawal therefrom of painted articles, said walls of said unit being imperforate and said side walls thereof extending at least to the upper face of said first vapor zone, means for moving articles to be painted through said first vapor zone and thence through said unit between said side walls thereof and out of the top of said unit, and painting means within said unit disposed to project toward the side walls thereof and onto an article therein hot paint containing a volatile solvent the vapor of which it toxic and heavier than air, said unit being effective for retaining therein excess paint projected from said painting means and solvent vapor released from said
  • a housing having at one end an entrance passage and at its other end an exit passage and being otherwise closed,
  • a substantially horizontal painting unit within said housing adjacent said exit passage and spaced from the walls of said housing and thereby thermally insulated therefrom, said unit having upwardly extending side walls and a bottom wall and providing a painting chamber extending a substantial distance downward into said irst vapor zone and open at its top for withdrawal therefrom of painted articles, means for moving articles to be painted through said entrance passage into and through said rst vapor zone and thence into and through said chamber and through the top thereof into and through said exit passage, and painting means within said unit disposed to project toward the side walls thereof and onto an article therein hot paint containing a volatile solvent the vapor of which is toxic and heavier than air, said unit being eEective for retaining therein solvent vapor released from said paint thereby providing a second concentrated vapor zone at a lower temperature than the painted article and enclosing
  • a housing having at one end an entrance passage and at its other end an exit passage and being otherwise closed, means for producing within said housing a first zone of predetermined height below said passages of a degreasing solvent Vapor at an elevated temperature and which is toxic and heavier than air, a substantially horizontal painting unit within said housing underlying said exit passage and spaced from the walls of said housing and thereby thermally insulated therefrom, said unit having upwardly extending side walls and a bottom wall and providing a painting chamber extending a substantial distance downward into said rst vapor zone and open at its top for withdrawal therefrom of painted articles, means for moving articles to be painted through said entrance passage into and through said first vapor zone and thence into and through said chamber and through the top thereof into and through said exit passage, and painting means within said unit disposed to project toward the side walls thereof and onto an article therein hot paint containing a volatile solvent the vapor of which is toxic and heavier than air, said unit being effective for retaining therein solvent vapor
  • a housing having at one end a downwardly and inwardly inclined entrance passage and at its other end an upwardly and outwardly inclined exit passage and being otherwise closed, means for producing within said housing a rst zone of predetermined height below said passages of a degreasing solvent vapor at an elevated temperature and which is toxic and heavier than air, a substantially horizontal painting unit within said housing underlying said exit passage and spaced from the walls of said housing and thereby thermally insulated therefrom, said unit having upwardly extending side walls and a bottom Wall and providing a painting chamber extending a substantial distance downward into said first vapor zone and open at its top for withdrawal therefrom of painted articles, means for moving articles -to be painted through said entrance passage into and through said rst vapor zone and thence into and through said chamber and through the top thereof into and through said exit passage, and painting means within said unit disposed to project toward the side walls thereof and onto yan article therein hot paint containing a volatile solvent

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Description

April 24, 1962 H. N. ARNoLD ET AL 3,030,913
MACHINE FOR PAINTING ARTICLES Filed Sept. 25, 1959 3 Sheets-Sheet 1 mh/VMM a@ April 24, 1962 H. N. ARNOLD ET AL MACHINE FOR PAINTING ARTICLES 3 Sheets-Sheet 2 Filed Sept. 25, 1959 April 24, 1962 H. N. ARNOLD ET AL MACHINE FOR PAINTING ARTICLES Filed Sept. 25, 1959 3 Sheets-Sheet 5 United States Patent G 3,030,913 MACHINE FR PAINTING ARTICLES Howard N. Arnold, Western Springs, .loseph Pokorny,
Lincolnwood, and Montgomery lit. Pickett, Glen Eilyn,
Ill., assignors to G. S. Biakesiee & Co., Cicero, Ill., a
corporation of Illinois Filed Sept. 25, 1959, Ser. No. 842,325 Claims. (Cl. 11S-42) This invention relates to painting or coating articles by projecting onto them a coating composition or paint comprising a volatile solvent having a comparatively low boiling point and a film forming or coating substance, and has to do with means for performing such an operation.
It -is known to paint articles by spraying them with paint containing volatile solivents such as trichlorethylene, perchlorethylene and the like, but is difficult to obtain satisfactory results. Such paints do not, under ordinary conditions, readily coalesce and level off to forma smooth and continuous coating. Spraying with resultant atomizing of the paint, produces multitudinous specks upon the article, which become pimples or craters causing a rough and unsatisfactory coating surface. It has been proposed to avoid that diiiiculty by preheating the article to about the temperature of the vapor of the paint solvent, spray the preheated article in the solvent vapor with paint heated to the boiling point of the solvent at atmospheric pressure, and dry the applied coating by rapid evaporation of the solvent content thereof by the heat of the article. In such a method, the preheated article is at a temperature but several degrees higher than that of the solvent vapor, yat best, and the paint is cooled incident to spraying thereof to below its boiling point. That incurs risk of cooling of the article, while in the vapor zone, to a temperature lower than the solvent vaporkwith resultant condensation of solvent vapor upon the sprayed article. When that happens solvent wash-olf, i.e., removal of the paint from the article by the solvent condensate thereon, occurs rendering it impossible to obtain a uniform and satisfactory coating. Accordingly, in that method precise control of temperatures, often diflcult rto attain, is essential and the time during which the article or Work piece can remain in the vapor-spray zone without solvent washoi'f occurring is limited. That limits the possible maximum thickness of the paint coating which can be applied to the article, and accurate timing mso becomes a critical factor. In view of the necessity for precise control of temperature and of timing, the method referred to is not best suited to quantity production in industrial operations.
It `has also been proposed to spray articles, at room temperature of approximately 70 F., with full bodied or unthinned paint heated, while maintained under pressure, to a temperature substantially higher than room temperature. The paint is sprayed under pressures of at least 100 p.s.i. preferably 200 to 600 psi., in a chamber of 20 F. above room temperature, i.e. approximately 90 F. In actual practice the paint is heated to a temperature of about 150 F. to 250 F. and is sprayed under a pressure of from 250 to 700 p.s.i., so that it is thoroughly atomized and mechanically subdivided into line particles. The solvent is released from the paint and the temperature of the latter is substantially reduced, incident to spraying and atomizing thereof under high pressure. The small particles of paint deposited on the relatively cold article or work piece condense thereon and are, for a short time, at a slightly higher temperature so that they coalesce to form a smooth coating. The solvent released from the atornized paint mixes with the air present in the chamber and the spraying of the article occurs in a zone of solvent vapor laden air. The article is at room temperature of 70 F. as it enters the spray chamber, and
ICC
the latter is at a temperature of approximately F. Assuming the paint solvent to be trichlorethylene, the temperature of the solfvent vapor, lowered somewhat by spraying of the paint possibly would be around F. and it would condense on the relatively cold article causing solvent wash-olf. In this method, as in the first method referred to above, precise control of temperatures and accurate timing are critical factors and .the maximum possible thickness of the applied coating of paint is limited by the shortness of the time the article being spray painted can safely remain in the solvent vapor spray zone without risk of solvent wash-olf.
In the known method lirst mentioned above, the articles are preheated by degreasing in a iirst compartment of a degreasing machine and are spray-coated or painted in a second compartment or section of the same machine. The paint or coating material is contained in a sump or tank of the second compartment, from which it is Withdrawn and sprayed onto the article. That incurs the difficulty that the degreasing solvent vapor condenses on the side walls of the machine and the condensate, in substantial portions, ilows into the paint sump diluting the paint to objectionable extent. A further objection to both of the known methods referred to is that, after prolonged use, the interior of the machine, in the painting zone, becomes coated with the paint. If the type or color of paint to be used is changed, the painting section should be thoroughly cleaned, necessitating shut down of the machine during the cleaning openation. Also, in the machine used in the first mentioned known method, the paint, in finely subdivided or atomized condition, mixes to substantial extent with the degreasing solvent vapor and renders necessary precautions against objectionable paint contamination of the degreasing solvent.
Our invention is directed to an `apparatus for coating articles with compositions, hereinafter referred to generically as paint, of the character above mentioned, whereby the diiiculties encountered with the known methods and apparatuses, above referred to, are avoided. The means or apparatus of our invention is, in general, similar to kno-wn degreasing machines but differs therefrom in important respects particularly adapting it to painting operations. The apparatus of our invention includes means lfor degreasing and preheating the anticles and for coating them in a painting compartment or chamber, Within but isolated from the housing or" the machine in a manner to guard effectively against possibility of Wash-olf. The painting chamber is suitably mounted Within the housing so as to be readily removable therefrom, is spaced from the walls of the housing so as to provide a painting zone in which objectionable cooling of the articles with possibility of resultant wash-off is eliminated, prevents coating of the interior of the housing with paint, and reduces mixing of the paint with the degreasing solvent vapor while also eliminating necessity for the painted articles passing through the concentrated vapor of the degreasing solvent with possibility of resultant wash-off. Further objects and advantages of our invention will appear from the detail description.
In the drawings:
FIGURE l is a side view of a painting machine embodying our invention;
:FIGURE 2 is a semi-diagrammatic vertical lengthwise sectional view of the machine of FIGURE l;
FIGURE 3 is a transverse sectional view taken substantially on line 3 3 of FIGURE 1;
`FIGURE 4 is a view similar to FIGURE 2, but of the painting area only of the machine, showing a modified form of painting chamber on an enlarged scale;
FIGURE 5 is a view similar to FIGURE 4, but showing a second modiiied form of painting chamber;
'FIGURE 6 is a top plan view, on an enlarged scale, of Ithe painting chamber of FIGURE 5;
FIGURE 7 is a diagrammatic view, on an enlarged scale, of the means for heating paint under pressure and projecting it onto the articles, and associated parts, the painting chamber and the machine housing being shown in Section- The machine of our invention is, in general, similar to known degreasing machines but differs therefrom in certain respects particularly adapting it for painting. It comprises a housing 10, which may be of any suitable construction. The housing 10 is shown, by way of illustration, as of box like form having a downwardly and inwardly inclined hood 11 opening into its inlet end and an upwardly and outwardly inclined hood 12 opening from its exit end. The top of housing 1G, between hoods 11 and A'12, is closed by a removable cover 13 preferably formed in several sections having overlapping rabbetted ends to assure a tight-closure. The cover 13 sections may fit snugly within an angle iron reinforcing frame 14 extending about the top of the housing 10 and may be held in place by its own weight or in any suitable known manner.
The housing 10 is provided, at its entrance portion, with two liquid solvent sumps 16 and 17 separated by an upwardly projecting Weir 1 8 extending between the side walls of housing 10 and having its top surface inclined downward toward sump 17. Each of the sumps 16 and 17 contains a body of a suitable volatile liquid solvent and is provided with heating means of suitable known type, such as steam coils 19 and 2%, respectively. The housing 10 is further provided, adjacent the exit end thereof, with a third liquid solvent sump 21 separated from sump 17 by a raised floor 22 of substantial length inclined downwardly to sump 17 and provided at its midportion with a transverse trough 23. The sump 21 also contains a body of liquid solvent and is provided with heating coils 21C. A shallow trough 24 extends along the sides and the ends of housing 10 interiorly thereof, a substantial distance above the liquid solvent sumps and underlies interior cooling coils 2,5 also extending along the sides and the ends of housing 1Q. A cooling jacket 26 extends about the sides and the ends of housing 10 exteriorly thereof, a short distance above trough 24. The liquid solvent in the sumps 16 and -21 is heated to its boiling point and the liquid sol, vent in sump 17 is heated to near its boiling point, at atmospheric pressure, by a suitable heating medium, conveniently steam circulated through the coils 19, 20 and 21C, respectively, in any suitable known manner. The evolved solvent vapor fills the interior of the housing 10 to a height determined by the cooling coils 25 and jacket 2,6, through which a cooling medium, conveniently cold Water, is circulated, as is known. There is thus created within the housing 10 a concentrated solvent vapor zone of predetermined height, the top of which, i.e., the solvent vapor air interface, normally is at approximately the midheight of cooling jacket 26, as indicated by the broken line A-A in FIGURE 2.
Spray means 28 of suitable known type is disposed within housing 1t) above sump 17 and underlying a splash shield 29 extending transversely of housing 10. The shield 29 is formed in two sections spaced apart for passage between them of hangers carrying the work pieces or articles to be painted, as will appear more fully presently. The spray means 28 is connected by a conduit 30 to the discharge of a rotary pump 31, of suitable known type, the intake of which is connected by a conduit 32 to sump 17. The pump 31 is driven by an electric motor 33 and the conduits 30 and 32 may be provided with suitable control valves, as is usual in degreasing machines. A box-like unit 34 defining a painting chamber is removably mounted in housing 10, spaced above oor 22 at the rear- Ward or exit end portion thereof. The unit 34 comprises imperforate side walls connected by an imperforate bottom wall and an imperforate outer or exit end wall 37, and may be mounted in any suitable manner. Conveniently it is supported by hangers 35 suitably attached to the side walls of unit 34 and having hooks at their upper ends engaging through openings in angle cross-bars 36 extending between and secured to the side walls of housing 10 a short distance below the cover 13. The painting chamber unit 34 is of generally box like formation, open at its top and its inner or entrance end and closed at its outer or exit end by end wall 37 underlying, and substantially parallel with, the inclined top wall of exit hood 12. The painting chamber unit 34 is, preferably but not necessarily, of a height to extend above the concentrated solvent vapor Zone and is so mounted that its bottom wall is inclined downwardly and inwardly toward floor 22. Headers 38 are mounted in chamber unit 34, at the sides and adjacent the top thereof and at the midportion and a short distance above the bottom thereof, and are provided with nozzles 39 for directing paint downwardly and inwardly thereof and upwardly onto articles passing therethrough. The headers 38 are connected together by a substantially U-shaped pipe frame 40 from which a nipple 41 extends through one side wall of painting chamber unit 34. A trough 42 extends across the inner end of painting chamber unit 34 and is provided with an outlet nipple 43.
Referring to FIGURE 7, nipple 41 is connected by a union coupling 44 to the inner end of a paint supply conduit 45 passing through a stuffing box 46 in side wall 47 of housing 10 and provided with a hand control valve 48. The upper end of conduit 45 is connected to the outlet of a paint filter 49 of conventional type, the inlet of which is connected by a conduit 5t) to one arm of a cruciform fitting 51 a second arm of which is connected to the outlet of a heat exchanger 52. A pressure gauge 53 is connected to a third arm of tting 51, the fourth arm of which is connected to a pressure responsive valve 54 of conventional type. Valve 54 is disposed in steam supply line 55 connected to the inlet end of the heating coil of the heat exchanger 52, which is of conventional type, the outlet end of the heating coil being connected to a discharge line 56 provided with a condensate trap 57, as usual. The inlet of heat exchanger 52 is connected by a conduit 53 to the discharge of a rotary pump 59 of suittable known type, driven by an electric motor 60. The intake of pump 59 is connected by a conduit 61 to a portable paint supply tank 62, of adequate capacity, near the bottom thereof, mounted adjacent side wall 47 of housing 10. The conduit 61 is provided with two hand valves 63 and 64 and, between them, with a union coupling 65. Nipple 43 of trough 42 is connected by a union coupling 66 to the inner end of a paint return conduit 67 passing through a stuffing box 68 in side wall 47 of housing 10. The conduit 67 opens at its outer end into tank 62 adjacent the top thereof and is provided with a hand valve 69 and with a union coupling 70 between tank 62 and valve 69.
Conduit 58 is connected by a pressure relief conduit 9) to the top of tank 62, the latter conduit being provided with a pressure relief valve 91 of suitable known type which may be adjusted to open responsive to any desired pump pressure, within limits. If the pump pressure in conduit 58 tends to exceed a desired predetermined maximum, the valve 91 opens, effective for returning a portion of the paint to tank 62 and thereby lowering the pressure in conduit 58 to the desired value. That guards against projecting the paint onto the articles being painted under excessive pressure while also assuring that it is projected at substantially uniform pressure, conducive to uniformity in the painting operation, desirable for obvious reasons. A venting conduit 92 is connected at one end to conduit 90, between relief valve 91 and tank 62 and opens at its other ends, into housing 10 through side wall 47 thereof. Conduit 92 vents tank 62 and guards against possibility of apprecibale pressure being built up therein by solvent vapor released from the hot paint. That is conducive to uniform delivery of the paint by pump 59 to the paint projecting means and facilitates ilow of paint from trough 42 of the painting chamber through conduit 67 to tank 62.
The solvent used in the sumps 16, 17 and 2l, and in the paint, may be any suitable volatile solvent the vapor of which is heavier than air, preferably, though not necessarily, a chlorinated hydrocarbon solvent. It may be assumed for purposes of description, that the solvent is trichlorethylene, having a boiling point of about 188 F. at amtospheric pressure. A conduit 72 may connect a point at the level cf the liquid solvent in sump `17 to a lower point at about the level of the liquid solvent in sump 2l and is inclined downward toward the latter. Distilled solvent is supplied to sump 17, in a known manner, and the excess flows through conduit 72 into the sump 21, effective for maintaining the latter filled with substantially pure solvent. Also, a conduit 73 may connect the sump 21, at the normal level of the liquid solvent therein to sump 16, at the normal level of the liquid solvent in the latter, conduit '73 being inclined downward toward sump 16 for delivering to the latter any excess liquid solvent which may tend to collect in sump 21.
The solvent in the sumps -16 and 2l is heated to its boiling point, effective for maintaining the housing lled with solvent vapor to the level A--A at a temperature of about l88 F. assuming the solvent to be trichlorethylene. The solvent in sump 17 is maintained at a temperature of about 160 F., at which it may readily be pumped. The articles 75 to be painted are suspended by hangers 76 from an endless conveyor 77, of suitable known type, the lower run of which extends downwardly through hood 11, then parallel with cover 13, spaced a substantial distance therebelow, and thence upwardly and outwardly through hood 12. In the travel of the conveyor 77 the articles 75 are moved through the machine from the entrance passage thereof, defined by hood lil, to and through the exit passage thereof, defined by hood 12. T he rst enter the concentrated vapor Zone, indicated by the light stippling, at a point but slightly in advance of the inner end of sump 16 and soon thereafter pass above the weir 18. The solvent vapor condenses upon the relatively cold articles, effective for removing any grease therefrom, and the condensate drips onto the top of weir 13 from which it flows into sump 117. The articles then pass through the solvent spray zone, where they are subjected to a spray of hot liquid solvent, effective for removing from the articles any adhering particles of foreign materials, the liquid solvent owing back into sump 17 and -thespray shield effectively preventing objectionable turbulence of the vapor at the top of the concentrated vapor zone in the spray area. From the spray zone the articles again pass through the concentrated vapor zone for a substantial distance, for further degreasing and preheating, to the painting chamber unit 34. They are then disposed above the floor 22 and solvent condensate driping from the articles, before they reach trough 23, is discharged from fioor 22 into sump 17 ln their containued travel, the articles pass into the painting chamber unit 34, in which the paint is projected onto them, either in the form of sprays or in the form of unatomized jets, the latter being preferred but not essential. The paint solvent is the same as the solvent in the solvent sumps, assumed to be trichlorethylene for the purposes of description. The paint is heated to a suitable temperature, appreciably above room temperature and which may be either above or below the boiling point of its solvent at atmospheric pressure, as determined by the setting of the valve 54, and the hot paint is projected onto the articles under appropriate pressure, usually less than l() p.s.i., which may be varied as desired or as circumstances require.
The painting chamber unit 3d is isolated from the housing 10, except for the hangers 35, and is spaced from the side walls and the cover 13 and oor 22 thereof. It is thus effectively insulated thermally from the housing and does not suffer the heat radiation losses of the latter. Further, the painting chamber unit 34 is substantially surrounded, except at its top, by the vapor of the concentrated vapor zone, at a temperature of about 188 F., conducive to retention of heat by the article being painted. The vapor liberated from the paint in chamber unit 34 creates therein a localized concentrated solvent vapor zone, indicated by the heavier stippling. The vapor of the latter zone is at a lower temperature than the surface of the article being painted, due to the cooling effect incident to liberation of the vapor from the paint and the surface heating effect of the hot paint projected onto the article. There is, therefore, no risk of solvent vapor condensing upon the article with resultant solvent condensate wash-olf and the article may safely remain in the painting chamber until it has received a coating of any desired thickness, Within practicable limits. When the article has been coated to the desired thickness, it passes upwardly out of chamber unit 34 and thence through hood 12 to the exterior of the machine. The solvent in the paint coating on the article is rapidly volatilized by the surface heat of the article and the heat of the paint, so that when the article leaves the machine, the pai-nt coating is free of solvent, or substantially so. In that connection, the painting chamber unit 34 preferably extends above the concentrated vapor zone in housing 16, .as above noted. Accordingly, the painted article does not enter that zone as it passes out of chamber unit 34. That precludes possibility of vapor in the concentrated vapor zone of the machine condensing upon the painted article and effectively eliminates any risk in that respect. As previously indicated, it is preferred but not essential, that the painting chamber unit 34 extend above the concentrated vapor zone in housing 10. If painting cham-ber unit 3d extends to a height below the solvent vapor-air interface A-A, the article is still surrounded by the localized concentrated vapor zone in chamber 1t), extending to the level A-A and at a lower temperature than the surface temperature of the article being painted, and is thus effectively guarded against solvent vapor condensate wash-olf. In view of the open inner end of painting chamber unit 34 there may be Some tendency to mixing of the vapor of the concentrated vapor zone of the machine with the vapor in chamber unit 34. That tendency is reduced by the fact that the vapor released from the paint is largely conned within chamber unit 34 and opposes entry thereinto of vapor from the concentrated vapor zone of housing 10.
The loss of heat -by the walls of the housing 10 at the areas thereof below trough 24, results in condensation thereon of the solvent vapor. The resultant condensate ows into the sumps, except the condensate flowing onto the portion of floor 22 extending from trough 23 to sump 21. The latter condensate flows into trough 23, from which it may be delivered, by a conduit '79, to one of the sumps 16, 17 and 21, or to a suitable point exterior of the machine. The solvent condensate occurring on the cooling coils 25 and the wall of housing 10 above trough 24, ows to the lower end of the latter from which it may be conducted to a suitable delivery point, as is known. It is common practice to provide degreasing machines with various accessories including means for cooling condensate delivered from trough 24 and for separating the solvent from Water, means for purifying contaminated solvent taken from the machine and returning pure solvent to the machine and means for replenishing solvent in the sumps selectively as required, as well as indicators and other accessories. It will be understood that the machine of our invention may be provided with suitable accessories, which need not be referred to in greater detail. It is desirable that escape to the atmosphere of paint solvent vapor from painting chamber unit 34 incident to travel of the conveyor 77 and the articles 75 through the exit end of the machine, be guarded against. To that end cold plates may be provided at the sides of housing 10 and exit hood 12, above painting chamber unit 34, supplemented, if desired or necessary, by other known means for preventing escape to atmosphere of solvent vapors.
When it is desired to change the type or color of the paint being used, pump 59 is stopped, valves 63, 64 and 69 are closed, and tank 62 is uncoupled from the conduits 61 and 67 and replaced `by a similar tank containing pure solvent. The valves 63, 64 and 69 are then reopened and the pump is set in operation effective. for flushing out the system with solvent and removing therefrom all of the paint previously used. When the system has been thoroughly cleaned by the solvent, the solvent containing tank is removed and replaced by a tank containing the desired paint, after which the painting operation proceeds as before. Usually, flushing of the system With pure solvent effectively cleans the painting chamber unit and the associated paint projecting means, so that replacement thereof is not necessary. In some cases, however, it may be necessary or desirable to remove the painting chamber unit and associated parts for more thorough cleaning, repair, or replacement thereof. That may be accomplished quickly and easily by removing cover 13, either partially or completely, and uncoupling nipples 4l and 43 from conduits 45 and 67, respectively, releasing hangers 35, and moving the painting chamber unit inward beyond cross bars 36 and then removing it through the top of the housing. The unit thus removed may be as quickly and easily replaced by a similar unit in an obvious manner, as may be desired or necessary.
With the valves 63, 64 and 69 closed the replacement of the painting chamber unit, if desired or necessary, and of the paint supply tank may proceed simultaneously, reducing to a minimum the time required for effecting the desired changes. Obviously, the painting chamber unit may be removed for replacement or repair, where desired or necessary, without replacing the paint supply tank, in cases where a change in paint used is not required. The provision of the painting chamber unit 34 and associated parts, in `addition to the advantages in respect to the painting operation and expedition and facility in removal and replacement thereof, possesses the further advantage of preventing coating with paint of the interior of housing 10 and associated parts, in the area of the painting zone, with necessity of shutting down of the machine for cleaning thereof. Further, the painting chamber unit is comparatively small and, when removed from the machine, is readily accessible for cleaning thereof, if necessary or desired.
The modified form of painting chamber unit 82 shown in FGURE 4 is substantially the same as painting chamber unit 34 of FIGURES l to 3, inclusive, except that the exit end wall 83 is substantially reduced in height and the exit end is open for the major portion of its height. In the use of chamber unit 82 there will be a somewhat greater tendency for the paint solvent vapor to mix with the vapor of the concentrated vapor zone, than when chamber unit 34 is used. In either case the article being painted is surrounded by the localized vapor zone in the painting chamber unit 34 liberated from the paint, is at a higher surface temperature than the enclosing vapor of such localized zone, and is effectively guarded against condensation thereon of the vapor of the concentrated vapor zone of the housing 10 with resulant condensate wash-off.
The second modified form of painting chamber unit 35, shown in FEGURES 5 and 6, is of box form, open at both ends and closed at its top and bottom, top wall 86 having a central lengthwise slot therein accommodating passage therethrough of the hangers 76. Chamber unit 857 like units 34 and 82, is provided at its inner or entrance end with a trough 42, as and for the purposes above explained, and is supported with its bottom wall inclined downwardly toward the trough. The side walls S7 of chamber unit 85 extend toward the exit end thereof a substantial distance beyond top wall 86, as shown, effective for retaining within the exit end portion thereof the localized concentrated solvent vapor zone released from the paint, with the advantages explained in respect to the painting chamber units 34 and 82. Painting chamber unit 82 and painting chamber unit 85, like unit 34, preferably, though not necessarily, extend a material distance above the solvent vapor-air interface indicated by line A-A in FIGURE 2, at the top of the concentrated vapor zone in housing 10, to prevent entry through the top of either of such chambers of vapor from the latter zone.
As above indicated, and as wiil be understood, changes in detail may be resorted to without departing from the field and scope of our invention, and we intend to include all such variations, as fall within the scope of the appended claims, in this application in which the preferred forms only of our invention have been disclosed.
We claim:
1. In a machine for degreasing and painting articles, a housing, means for producing within said housing a first zone of predetermined height of a degreasing solvent vapor at an elevated temperature and which is toxic and heavier than air, a substantially horizontal painting unit within said housing spaced from the walls thereof and thereby thermally insulated therefrom, said unit having upwardly extending side walls and a bottom wall and providing a painting chamber extending a substantial distance downward into said first vapor zone and open at its top for withdrawal therefrom of painted articles, means for moving articles to be painted through said first vapor zone and thence through said unit between said side walls thereof and out of the top of said unit, and painting means within said unit disposed to project toward the side walls thereof and onto an article therein hot paint containing a volatile solvent the vapor of which is toxic and heavier than air, said unit being effective for retaining therein solvent vapor released from said paint thereby providing a second concentrated vapor zone at a lower temperature than the painted article and enclosing the article being painted and extending to the upper face of said first vapor zone and through which the painted article is removed from said housing without passing through said first vapor zone.
2. in a machine for degreasing and painting articles, a housing, means for producing Within said housing a first zone of predetermined height of a degreasing solvent vapor at an elevated temperature and which is toxic and heavier than air, a substantially horizontal painting unit within said housing spaced from the walls thereof and thereby thermally insulated therefrom, said unit having upwardly extending side walls and a bottom wall and providing a painting chamber extending a substantial distance downward into said first vapor zone and open at its top for withdrawal therefrom of painted articles, said walls of said unit being imperforate and said side walls thereof extending at least to the upper face of said first vapor zone, means for moving articles to be painted through said first vapor zone and thence through said unit between said side walls thereof and out of the top of said unit, and painting means within said unit disposed to project toward the side walls thereof and onto an article therein hot paint containing a volatile solvent the vapor of which it toxic and heavier than air, said unit being effective for retaining therein excess paint projected from said painting means and solvent vapor released from said paint thereby providing a second concentrated vapor zone at a lower temperature than the painted article and enclosing the article being painted and extending to the upper face of said rst vapor zone and through which the painted article is moved from said housing without passing through said first vapor zone.
3. In a machine for degreasing and painting articles, a housing having at one end an entrance passage and at its other end an exit passage and being otherwise closed,
means for prodcing within said housing a first zone of predetermined height below said passages of a degreasing solvent vapor at an elevated temperature and which is toxic and heavier than air, a substantially horizontal painting unit within said housing adjacent said exit passage and spaced from the walls of said housing and thereby thermally insulated therefrom, said unit having upwardly extending side walls and a bottom wall and providing a painting chamber extending a substantial distance downward into said irst vapor zone and open at its top for withdrawal therefrom of painted articles, means for moving articles to be painted through said entrance passage into and through said rst vapor zone and thence into and through said chamber and through the top thereof into and through said exit passage, and painting means within said unit disposed to project toward the side walls thereof and onto an article therein hot paint containing a volatile solvent the vapor of which is toxic and heavier than air, said unit being eEective for retaining therein solvent vapor released from said paint thereby providing a second concentrated vapor zone at a lower temperature than the painted article and enclosing the article being painted and extending to the upper face of said first vapor zone and through which the painted article passes to said exit passage without passing through said first vapor zone.
4. In a machine for degreasing and painting articles, a housing having at one end an entrance passage and at its other end an exit passage and being otherwise closed, means for producing within said housing a first zone of predetermined height below said passages of a degreasing solvent Vapor at an elevated temperature and which is toxic and heavier than air, a substantially horizontal painting unit within said housing underlying said exit passage and spaced from the walls of said housing and thereby thermally insulated therefrom, said unit having upwardly extending side walls and a bottom wall and providing a painting chamber extending a substantial distance downward into said rst vapor zone and open at its top for withdrawal therefrom of painted articles, means for moving articles to be painted through said entrance passage into and through said first vapor zone and thence into and through said chamber and through the top thereof into and through said exit passage, and painting means within said unit disposed to project toward the side walls thereof and onto an article therein hot paint containing a volatile solvent the vapor of which is toxic and heavier than air, said unit being effective for retaining therein solvent vapor released from said paint thereby providing a second concentrated vapor zone at a lower temperature than the painted article and enclosing the article being painted and extending to the upper face of said first Vapor zone and through which the painted article passes to said exit passage without passing through said first vapor zone.
5. In a machine for degreasing and painting articles, -a housing having at one end a downwardly and inwardly inclined entrance passage and at its other end an upwardly and outwardly inclined exit passage and being otherwise closed, means for producing within said housing a rst zone of predetermined height below said passages of a degreasing solvent vapor at an elevated temperature and which is toxic and heavier than air, a substantially horizontal painting unit within said housing underlying said exit passage and spaced from the walls of said housing and thereby thermally insulated therefrom, said unit having upwardly extending side walls and a bottom Wall and providing a painting chamber extending a substantial distance downward into said first vapor zone and open at its top for withdrawal therefrom of painted articles, means for moving articles -to be painted through said entrance passage into and through said rst vapor zone and thence into and through said chamber and through the top thereof into and through said exit passage, and painting means within said unit disposed to project toward the side walls thereof and onto yan article therein hot paint containing a volatile solvent the vapor of which is toxic and heavier than air, said unit being effective for retaining therein solvent vapor released from said paint thereby providing a second concentrated vapor zone lat a lower temperature than the painted article and enclosing the article being painted and extending to the upper face of said rst vapor zone and through which the painted article passes to said exit passage without passing through said first vapor zone.
References Cited in the tile of this patent UNITED STATES PATENTS 1,278,329 Goetze Sept. 10, 1918 2,137,479 Dinley Nov. 22, 1938 2,270,642 Somes Jan. 20, 1942 2,861,897 Hendrixson Nov. 25, 1958
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US3308839A (en) * 1964-10-12 1967-03-14 Donald J Barday Method and apparatus for cleaning objects with solvent
US3460990A (en) * 1964-10-12 1969-08-12 Donald J Barday Method for cleaning objects with solvent
US3539381A (en) * 1969-02-19 1970-11-10 Jacques K Kayarian Method and apparatus for flow coating
US4258649A (en) * 1975-06-23 1981-03-31 The Dow Chemical Company Apparatus for coating surfaces
US4473604A (en) * 1978-10-27 1984-09-25 Bayerische Motoren Werke Ag Method of keeping parts, especially motor vehicle bodies, wet during preparation for painting
US4574005A (en) * 1982-03-29 1986-03-04 Nordson Corporation Continuous coater solvent recovery process
US4917042A (en) * 1988-08-31 1990-04-17 Mazda Motor Manufacturing (Usa) Corporation Automobile part degreasing and painting apparatus with improved degreasing means
EP1853393A2 (en) * 2005-02-25 2007-11-14 CSL Silicones Inc. Title: method and apparatus for automated coating of electrical insulators with a silicone composition
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US1278329A (en) * 1918-07-06 1918-09-10 Henry Goetze Spraying and collecting device for liquids.
US2270642A (en) * 1935-02-08 1942-01-20 Budd Induction Heating Inc Cleaning and degreasing system
US2137479A (en) * 1937-07-08 1938-11-22 Solvent Machine Company Degreasing apparatus
US2861897A (en) * 1955-01-13 1958-11-25 Du Pont Method of applying an organic film coating by spraying

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3308839A (en) * 1964-10-12 1967-03-14 Donald J Barday Method and apparatus for cleaning objects with solvent
US3460990A (en) * 1964-10-12 1969-08-12 Donald J Barday Method for cleaning objects with solvent
US3539381A (en) * 1969-02-19 1970-11-10 Jacques K Kayarian Method and apparatus for flow coating
US4258649A (en) * 1975-06-23 1981-03-31 The Dow Chemical Company Apparatus for coating surfaces
US4473604A (en) * 1978-10-27 1984-09-25 Bayerische Motoren Werke Ag Method of keeping parts, especially motor vehicle bodies, wet during preparation for painting
US4574005A (en) * 1982-03-29 1986-03-04 Nordson Corporation Continuous coater solvent recovery process
US4917042A (en) * 1988-08-31 1990-04-17 Mazda Motor Manufacturing (Usa) Corporation Automobile part degreasing and painting apparatus with improved degreasing means
EP1853393A2 (en) * 2005-02-25 2007-11-14 CSL Silicones Inc. Title: method and apparatus for automated coating of electrical insulators with a silicone composition
EP1853393A4 (en) * 2005-02-25 2011-01-05 Csl Silicones Inc Title: method and apparatus for automated coating of electrical insulators with a silicone composition
DE102007015150A1 (en) * 2007-03-02 2008-09-04 Wurster, Gerd Paint spraying plant with booth, has separate air conditioning equipment for coating zone and air supplies for auxiliary zones on either side
US20100101489A1 (en) * 2007-03-02 2010-04-29 Gerd Wurster Painting installation
JP2010520037A (en) * 2007-03-02 2010-06-10 ヴルスター,ゲルト Painting equipment

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